ABB AquaMaster IM9 Installation Manual
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ABB AquaMaster IM9 Installation Manual

ABB AquaMaster IM9 Installation Manual

Electronic commercial water meter
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Installation Manual
Field
IM/AM_9
Electronic Commercial Water Meter
TM
AquaMaster

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Summary of Contents for ABB AquaMaster IM9

  • Page 1 Installation Manual Field IM/AM_9 Electronic Commercial Water Meter AquaMaster...
  • Page 2 Cert. No. Q5907 As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. We are committed to teamwork, high quality manufacturing, advanced EN 29001 (ISO 9001) technology and unrivalled service and support.

  • Page 3: Table Of Contents

    CONTENTS 1 INTRODUCTION INTRODUCTION ........1 AquaMaster is a range of high performance electromagnetic flowmeters for the measurement MECHANICAL INSTALLATION ....2 of electrically conductive fluids and are normally Unpacking .......... 2 supplied factory configured, calibrated Installation Conditions ......2 systems.

  • Page 4: Mechanical Installation

    2 MECHANICAL INSTALLATION 2.1 Unpacking Allow room to read display AquaMaster AquaMaster AquaMaster AquaMaster Fig. 2.5 Siting Fig. 2.1 Unpacking >2 x pipe dia. >5 x pipe dia. 2.2 Installation Conditions – Figs. 2.1 to 2.17 minimum minimum Caution. Do NOT exceed the maximum working pressure marked on the equipment.
  • Page 5 2 MECHANICAL INSTALLATION… Supports 80°C (176°F) Maximum –10°C (14°F) Minimum Fig. 2.14 Cable Routing Fig. 2.10 Above Ground Fit gaskets Gasket same size as pipe Fig. 2.15 Gasket Fitting Fig. 2.11 Temperature Difference 0.7 m minimum < 2 m (78in) AquaMaster Submerged Fig.

  • Page 6: Transmitter Dimensions

    …2 MECHANICAL INSTALLATION 2.3 Transmitter Dimensions – Fig. 2.18 Dimensions in millimeters (inches) Installation and wiring access 300 (11.8) minimum 450 (17.7) preferred 176 (7) 146 (5.75) 125 (4.9) ø6.5 ( AquaMaster ø13 ( 155mm (6.7) (6.1) (5.5) (5.9) ø6.5 ( Allowance for cable bend - each side 130 (5.1) –...

  • Page 7: Gsm-Equipped Transmitters

    2 MECHANICAL INSTALLATION… 2.4 GSM-equipped Transmitters 2.4.1 GSM Antenna Installation – Figs. 2.19 and 2.20 Before deciding on an antenna mounting location, check that the local signal strength for the chosen mobile phone network is satisfactory. Use the GSM-equipped transmitter's integral signal strength test facility to establish signal strength.

  • Page 8: Connecting A Remote Antenna

    …2 MECHANICAL INSTALLATION …2.4 GSM-equipped Transmitters 2.4.2 Connecting a Remote Antenna – Fig. 2.21 If the transmitter is not fixed in any way, arrange or hold it with the top cover uppermost. Wash off any loose dirt from the case using plain water.

  • Page 9: Installing A Sim Card

    2 MECHANICAL INSTALLATION …2.4 GSM-equipped Transmitters 2.4.3 Installing a SIM Card – Fig. 2.22 If the transmitter is not fixed in any way, arrange or hold it with the top cover uppermost. Wash off any loose dirt from the case using plain water.

  • Page 10: Electrical Installation

    3 ELECTRICAL INSTALLATION 3.1 Bonding/Grounding – Figs. 3.1 to 3.9 Caution. For safety reasons and optimum performance, the flowmeter, pipelines and medium must be correctly bonded and grounded according to regulations. Notes. • The flow sensor must not be connected to a ground spike. •...
  • Page 11 3 ELECTRICAL INSTALLATION… See Figs. 3.6 and 3.7 Fluid Contact Rings Fig. 3.3 Flanged Metal Pipe to Plastic Pipe See Figs. 3.6 and 3.7 Fluid Contact Rings Fig. 3.4 Metal Pipe With Plastic Make-Up Insert See Figs. 3.6 and 3.7 Fluid Contact Rings Fig.
  • Page 12 …3 ELECTRICAL INSTALLATION Fig. 3.6 Battery Powered Transmitter Mounted in a Chamber Fig. 3.7 Mains or Battery Powered Transmitter in Roadside Cabinet with Local Ground...
  • Page 13 3 ELECTRICAL INSTALLATION… Insulated connecting wire (not included). Must be adequately rated to carry cathodic currents. Supplied Bonding Cable Caution. ground Insulating Sleeve Cathodically Protected Systems. and Washer Gasket Gasket (not provided) Fluid Contact Supplied Bonding Ring Cables Fluid Contact Rings Fig.
  • Page 14 …3 ELECTRICAL INSTALLATION Insulated connecting wire (not included). Must be adequately rated to carry cathodic currents. Caution. ground Cathodically Protected Systems. Insulating Sleeve and Washer (not provided) Supplied Bonding Gasket Cable Fig. 3.9 Pipelines With Cathodic Protection, DN 40mm to 80mm...

  • Page 15: Connections

    3 ELECTRICAL INSTALLATION… 3.2 Connections 3.2.1 Sensor Terminal Box Connections (Remote Versions only) Caution. (Remote versions) • Remove foil screens completely, and plastic/foil screens and any fillers • Twist the three screen wires together and sleeve them. • Keep cable pairs twisted. •...

  • Page 16: Transmitter Connections

    …3 ELECTRICAL INSTALLATION 3.2.3 Transmitter Connections – Figs. 3.12 to 3.15 Caution. • To ensure cable glands seal, use cable of diameter 2 to 6mm (0.08 to 0.24 in) [M16] only. • Ensure cable glands are tightened after wiring. However, overtightening a plastic cable gland will break it and destroy its sealing property.
  • Page 17 3 ELECTRICAL INSTALLATION… Fig. 3.13 Transmitter Connections (Glands/Conduit Entry) Caution. (Remote versions) • Remove foil screens completely, and plastic/foil screens and any fillers • Twist the three screen wires together and sleeve them. • Keep cable pairs twisted. • Make connections only as shown. •...
  • Page 18 …3 ELECTRICAL INSTALLATION CABLE Belden 8777 1 Brown(BN) 1 Black 2 Red (RD) 2 Green 3 Orange (OR) 3 Black 4 Yellow (YL) 4 Red 5 Sleeved Ground 5 Sleeved Ground 6 Blue (BL) 6 Black 7 Violet (VI) 7 White Caution.

  • Page 19: Input/Output Connections

    3 ELECTRICAL INSTALLATION… 3.3 Input/Output Connections Caution. • Refer to SPECIFICATION for Input/Output ratings. • Inductive loads must be suppressed or clamped to limit voltage swings • Operation of outputs is programmable – see Quick Reference Programming Guide for details. •...

  • Page 20: Mil Connector Input/Output Connections (Option)

    …3 ELECTRICAL INSTALLATION 3.3.3 MIL Connector Input/Output Connections (Option) – Fig. 3.18 – – – & # When Remote Comms. r a l e t i Option is fitted o i t * Not fitted on older cables † e r i †...

  • Page 21: Mil Connector Input/Output (Option) - Aquamag™ X10 Pulse Output Compatibility

    Fig. 3.19 MIL Connector Input/Output Connections 3.3.5 ScanReader Interface (Option) – Fig. 3.20 2-Wire Pad Connection Reading Pad 1.5 m to 40 m Data Recommended Cable ABB STT4009 (or equivalent) 3-Wire Transponder Connection 3-terminal PCB WADX2026 Transponder Cable Colors Green...

  • Page 22: Local Computer Connection

    3.3.6 Local Computer Connection – Fig. 3.21 Connected to 9-pin Serial Data socket on PDA or PC via 'Laplink' lead/adaptor Original Style ABB Limited Part No.WEBC2000 Current Style 9-pin female (direct to PC) 9-pin male (for link lead to Psion)

  • Page 23: Remote Computer Connection

    3 ELECTRICAL INSTALLATION… 3.3.7 Remote Computer Connection – Fig. 3.22 – h t i AquaMaster Transmitter Connector Block Layout Radio Modem (Radio Pad), Computer or similar Current Design Modem Early Design* (see Note below) This interface operates only with external power applied to the transmitter.*** Fig.

  • Page 24: Power Supply Connection

    Note. Power supply connections/earthing arrangements are identical for cathodically protected remote transmitter systems. For cathodically protected integral transmitter systems, follow cathodic installation practices. Transmitter Label Transmitter End View ABB Limited METER CODE LOG CODE Internal SERIAL SUPPLY 95V-240VAC<15VA+BatteryBackup ENCLOSURE 6P/IP68...

  • Page 25: Pressure Transducer (Optional)

    3 ELECTRICAL INSTALLATION 3.3.9 Pressure Transducer (Optional) Optional pressure transducer cables are available for a range of pressures and cable lengths. Caution. Use only the pressure transducer supplied with the transmitter. Use of other pressure transducers will require alteration of the pressure span and zero factors in the transmitter –...

  • Page 26: Start-Up And Operation

    • The lithium battery used in this device may present a risk of fire or chemical burns if mistreated. Do not recharge, disassemble, heat above 100°C or incinerate. • Replace battery with an ABB supplied part only. Use of another battery may present a risk of fire or explosion.
  • Page 27 4 START-UP AND OPERATION… AquaMaster Transmitter Current Model (top cover removed) 1) Remove the top cover of the transmitter – see Fig. 3.12. 2) Connect the battery or batteries to the wire connector(s) inside the top of the transmitter unit. 3) Push the connection(s) into the recess as shown ensuring that the wires are NOT lying on the mating surface.

  • Page 28: Display Activation

    …4 START-UP AND OPERATION Upper Display Date Forward Flow Total Reverse Flow Total Pictorial Displays Net Flow Total 88888.888. Warning annunciators Lower Display f t m / h M G D Left Battery Warning .8.8.8.80 Time g a l / s m B a r p s i Flow Velocity Sensor Fault Pressure...

  • Page 29: Spares Kits

    4 START-UP AND OPERATION… Normal Operation 6232709. If both batteries are good, no battery icons are displayed. .9074 l / s Replace Battery 6232709. When a single, steady battery icon is shown, replace the cell on the side indicated – in this .9074 l / s example,...

  • Page 30: Battery Changing Procedures

    …4 START-UP AND OPERATION 4.4.2 Battery Changing Procedures – Figs 4.3, 4.4 and 4.5 Note. Before changing batteries in a dirty environment it is recommended that, in order to minimize contamination, the new O-ring is fitted to the new lid assembly (or cleaned lid assembly from a previous installation) in a clean area, and the lid sealed in a polythene bag.
  • Page 31 4 START-UP AND OPERATION Clean the transmitter with plain water. Small amounts of soiling may be removed with a wet tissue. 2 Remove the transmitter top cover (see Fig. 3.12) to reveal the batteries clipped in the cover. 3 Wipe the O-ring mating area around the opening into the transmitter body with a wet tissue.

  • Page 32: Appendix A - Gsm-Equipped Units - Safety Precautions

    Follow any special regulations and and intended use of the product. ABB assumes no always switch off the cellular terminal or liability for customer failure to comply with these mobile wherever forbidden, or when you precautions.

  • Page 33: Appendix B - Aquamaster Block Diagram

    APPENDIX B – AQUAMASTER BLOCK DIAGRAM...

  • Page 34: Specification

    SPECIFICATION Battery-powered Meters – Flow Requirements per ISO 4064 (Standard Version) ) 7 ( AC-powered Meters – Flow Requirements per ISO 4064 (Standard Version) ) 7 ( ) 4 ( ) 7 ( ) 4 ( ) 7 (...
  • Page 35 SPECIFICATION... Battery-powered Meters – Flow Requirements per CEN pr 14154 and latest ISO4064 (Standard Version) AC-powered Meters – Flow Requirements per CEN pr 14154 and latest ISO4064 (Standard Version) ) 4 ( ) 7 ( ) 4 ( ) 7 (...
  • Page 36 ...SPECIFICATION Flow Requirements per CEN pr 14154 (Bulk Revenue Version) ) 7 ( Flow Requirements per ISO 4064 Class B (Bulk Revenue Version) Class B –2% –5% CEN pr 14154 ISO 4064 min. max. Performance Specification with CEN pr 14154 and ISO 4064...
  • Page 37 40 to 300mm (1.5 to 12 in.) flanged BS4504/ISO 7005 – PN16, PN10 Sensor cable ANSI B16.5 1.5 Class 150 ABB cable supplied as standard AS 2129 Tables C, D and E SWA cable available on application AS 4087/14, AS4087/16...
  • Page 38 & Pulse output 50Hz maximum, 50% nominal duty cycle Serial data communications Local Port RS232 compatible via ABB lead (Option) Remote Port (Option) RS232 with RI, RTS and CTS ) e l i f ( handshaking for connection to a modem or computer .
  • Page 39 SPECIFICATION... Mounting Pipe Conditions 45° maximum >5 x pipe dia. >2 x pipe dia. minimum minimum Flow Direction Sensor Electrodes Default Settings Table s t i z i l s t i l l u s t i y t i s t i ) s ( l a t...
  • Page 40 ...SPECIFICATION Sensor Specification (nominal dimensions) 15 to 25mm (0.5 to 1 in.) – Screw Ends Dimensions in mm (in.) . n i 61 (2.4) ) 5 ( . n i ) 5 ( . n i . n i 128 (5) 89 (3.5) Dimensions in mm (in.) 40 to 300mm (1.5 to 12 in.) –...
  • Page 41 NOTES...
  • Page 42 ...NOTES...
  • Page 43 Manufacturing – Metals and Minerals United Kingdom – Oil, Gas & Petrochemical ABB Limited – Pulp and Paper Tel: +44 (0)1453 826661 Fax: +44 (0)1453 829671 Drives and Motors • AC and DC Drives, AC and DC Machines, AC motors...
  • Page 44 ABB has Sales & Customer Support expertise The Company’s policy is one of continuous product improvement in over 100 countries worldwide and the right is reserved to modify the information contained herein without notice. www.abb.com © ABB 2004 Printed in UK (08.04)

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