Rear Control Arm Installation; Rear Stabilizer Bar Replacement - Polaris RZR 900 2015 Service Manual

7. Insert new bushings and pivot tubes into new A-arm.

REAR CONTROL ARM INSTALLATION

1. Install lower control arm assembly onto vehicle frame.
Torque new fasteners to specification.
2. Attach lower control arm to bearing carrier. Torque
new fastener to specification.
3. (RZR 60" ONLY) Mount stabilizer bar to lower control
arm. Torque fasteners to specification.
4. Route brake line on top of the lower control arm.
5. Install upper A-arm assembly onto vehicle frame.
Torque new fastener to specification.
6. Install the lower portion of the shock to the lower
control arm. Torque shock fastener to specification.
7. (RZR 50" and XC ONLY) Mount stabilizer bar to
upper control arm. Torque fasteners to specification.
8. Attach upper A-arm to bearing carrier. Torque new
fastener to specification.
9. Install wheel and torque wheel nuts to specification.
CAUTION
Upon A-arm installation completion, test vehicle at low
speeds before putting into service.
TORQUE
Rear Upper / Lower A-arm Bolts:
40 ft-lb (54 Nm) + 90°
Lower Rear Bearing Carrier M12 Bolts:
40 ft-lb (156 Nm) + 180°
Stabilizer Linkage Fasteners:
40 ft-lbs (54 Nm)
Shock Mounting Bolts:
42 ft-lb (57 Nm)
Upper Rear Bearing Carrier M10 Bolts:
42 ft-lb (57 Nm)
9926814 R08 -
Manual
© Copyright Polaris Industries Inc.

REAR STABILIZER BAR REPLACEMENT

Although the rear stabilizer bar mounting varies by
model, the replacement procedure is the same.
1. Lift and support the rear of the vehicle by the frame.
2. Remove the fasteners retaining the stabilizer bar
to the linkage
3. Remove the fasteners
brackets
brackets/bushings.
4. Remove the stabilizer bar from the vehicle.
5. To Install, carefully install the stabilizer bar in the
vehicle.
6. Fully install the stabilizer bar, bushings, bracket and
fasteners. Center stabilizer bar in the frame. Torque
mounting fasteners to specification.
Refer to bolt head to determine which class bolt has
2015-2016 RZR 900
STEERING / SUSPENSION
NOTE
w
on both sides of the vehicle.
e
retaining the stabilizer bar
r
to the vehicle frame and remove the
NOTE
been installed during manufacturing.
2016 RZR S 1000 Service
q
8
8.21