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SA F ET Y Read this page carefully before installation and use of the Unit. Introduction Adjustment, maintenance and repair of this Unit should only be carried out by qualified personnel who are aware of the hazards involved, unless otherwise indicated in the Instructions for use. Safety precautions For the correct and safe use of this Unit it is essential that both operating and service personnel follow generally accepted safety procedures in addition to the safety precautions specified in this manual.
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..................Philips Electronic Manufacturing Technology Supply Centre Customer Support P.O.
PRE-INSTALLATION MANUAL CSM 66/84/84V III Table of Contents CHAPTER 1 Introduction ....... . Responsibilities .
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Table Table of of Contents Contents CHAPTER 6 Storage, Transport & Unpacking of Crated System . . 19 CHAPTER 7 Pre-installation Conditions Check List ... . 21 CHAPTER 8 Lubricants/Oils and Special Tools Suppliers of Lubricants .
Introduction Introduction CHAPTER 1 1 Introduction CHAPTER Introduction The purpose of this publication is to describe physical details of the site, services that must be available and ambient conditions required to accomodate the system and to allow it to produce according to the high performance it is designed for.
Introduction Introduction 1.2 Useful Conversions NOTE: All measurements are given in metric units. PHYSICAL QUANTITY SI SYMBOL CONVERSION FACTORS Length 1 cm = .4 inch 1 inch = 2.54 cm 1 metre = 39.37 inches 1 mile = 1.609 km Volume 1 imp.
General Requirements General Requirements CHAPTER 2 2 General CHAPTER General Requirements Requirements There are many interrelated factors that determine suitability of the location for the system and each of these factors requires careful consideration. All aspects of the site must be detailed. This chapter gives guidance by outlining the various aspects.
General Requirements General Requirements 2.1.2 Lighting Measures should be taken to prevent light falling on the monitor screen, and into the camera of vision systems. 2.1.3 Maintenance Area Regular preventive maintenance must be executed to ensure optimum availability of the system. A separate room provided with facilities for cleaning the various parts of the system is strongly recommended in order to carry out maintenance actions in an area separated from the system itself.
General Requirements General Requirements 2.3 Accessibility of Selected Site The system is shipped in one crate (see note below). The dimensions of the CSM III crate are as follows: Height 1610 mm Width 1400 mm Depth 1700 mm Gross weight approximately 640-775kg (max.
General Requirements General Requirements 2.4 Space and Floor-Loading Requirements This paragraph provides the principal characteristics of the system (see figs. 2.1 to 2.3 and the tabels below). The minimum access clearance mentioned in the following paragraphs relates to the space needed both for servicing and/or operation. OVERALL DIMENSIONS (mm) Depth, without feeders 1440...
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General Requirements General Requirements FIGURE 2.1a: Floor space requirements. This figure details: The maximum area needed for the system. The area needed for the main options. All dimensions are in mm. 5322 871 63303 Pre-installation Manual CSM 66/84/84V III 96.00 PA 1306/40 /50 /60 /61...
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General Requirements General Requirements FIGURE 2.1b: Floor space requirements. This figure details: The area needed for the operator. The area needed for the service and maintenance. All dimensions are in mm. Pre-installation Manual CSM 66/84/84V III 5322 871 63303 PA 1306/40 /50 /60 /61 96.00...
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General Requirements General Requirements FIGURE 2.2: Height dimensions. This figure details: The maximum height of the system incl. main Options. The dimensions of protuding parts (monitors,lamp poles etc.). Where to add block if SMEMA height of conveyor has to be reached. All dimensions are in mm.
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General Requirements General Requirements FIGURE 2.3: Supporting feet. This figure details: The floor plan and its dimensions. The exact position and size of the supporting feet. The floor plan of the main Options. All dimensions are in mm. Pre-installation Manual CSM 66/84/84V III 5322 871 63303 PA 1306/40 /50 /60 /61 96.00...
Environmental Environmental Conditions Conditions CHAPTER 3 3 Environmental CHAPTER Environmental Conditions Conditions 3.1 Operating Conditions Ambient temperature range. operation within specification from +20 to +28 °C all functions operational from +15 to +35 °C Max. permissible rate of temperature change 1°C/hour, 0.1°C/min. Relative humidity at 20°C 80%, dew point below 18 °C Ambient air pressure...
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Environmental Environmental Conditions Conditions Pre-installation Manual CSM 66/84/84V III 5322 871 63303 PA 1306/40 /50 /60 /61 96.00...
Services Required Services Required CHAPTER 4 4 Services CHAPTER Services Required Required 4.1 Compressed Air Supply An air supply with a pressure of 5.0 to 8.0 x 10 (5 to 8 bar) must be connected to the system via a 16 mm hose pillar suitable for high pressure hoses with an internal diameter of 10 mm.
Services Required Services Required 4.1.1 Specification of Compressed Air Supply Pressure at system > 5 x 10 Pa (abs) Flow 40 Nl/minute ≤ 0.1 mg/m Oil content Dew point < 2°C at 7.0 x 10 < 4°C at 7.2 x 10 Dust particles size <...
Services Required Services Required 4.2 Mains Voltage Supply and Earthing The system can be connected to most common single-phase mains supplies, from 200 V to 240 V, 2-wire, with one earth wire. For other mains supply configurations, the customer must take measures to adapt the local mains supply configuration to the required configuration.
With every system one SMEMA interface cable (length 200 cm) will be delivered. If the system needs to work with equipment that is not supplied by Philips - AAA, this equipment must comply with the SMEMA standards. The SMEMA cables must be made in advance, according to the drawing of fig.
The availability of a clean compressed air supply may be very useful. Equipment and materials required for cleaning and lubrication that are not supplied by Philips are listed below: Storage bottles (e.g. preservers) for solvents, Isopropanol, Solvent resistant gloves,...
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Philips for repair. Pre-installation Manual CSM 66/84/84V III 5322 871 63303 PA 1306/40 /50 /60 /61 96.00...
Bump < 10 g for 6 ms. Storage sheltered area. Unpacking is restricted to Philips engineers. For unpacking, the following tools must be available at the customer’s site: anti-clockwise mains or pneumatic screwdriver, crosshead bits for screwdriver, open-ended spanner M24 (width 36 mm).
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Storage, Storage, Transport Transport & & Unpacking Unpacking of of Crated Crated System System Pre-installation Manual CSM 66/84/84V III 5322 871 63303 PA 1306/40 /50 /60 /61 96.00...
Pre-installation Conditions Pre-installation Conditions Check Check List List CHAPTER 7 7 Pre-installation CHAPTER Pre-installation Conditions Conditions Check Check List List SUBJECT REQUIREMENTS ACTUAL (MEASURED) REMA- VALUE MINIMUM DOOR OPENING Sect. 2.3 - width 1600 mm - height 1810 mm MINIMUM CEILING HEIGHT 2200 mm Sect.
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Pre-installation Conditions Pre-installation Conditions Check Check List List SUBJECT SUBJECT REQUIREMENTS REQUIREMENTS ACTUAL ACTUAL (MEASURED) (MEASURED) VALUE VALUE REMARKS REMARKS MAINS VOLTAGE SUPPLY Sect. 4.2.1 - mains supply 200 to 240 V - voltage variation ±10% (inlc. transients) - power consumption 2.0 kVA (nominal) 4.0 kVA (peak) - mains connection...
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Pre-installation Conditions Pre-installation Conditions Check Check List List SUBJECT SUBJECT REQUIREMENTS REQUIREMENTS ACTUAL (MEASURED) ACTUAL (MEASURED) VALUE VALUE REMARKS REMARKS INSTALLATION - Tools available yes/no Sect. 8.2.1 - System layout drawing available? yes/no TESTING - Action spec. available? yes/no - Component tapes available for yes/no testing? - PCB carriers available?
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Pre-installation Conditions Pre-installation Conditions Check Check List List Pre-installation Manual CSM 66/84/84V III 5322 871 63303 PA 1306/40 /50 /60 /61 96.00...
Lubricants/Oils and Lubricants/Oils and Special Special Tools Tools CHAPTER 8 8 Lubricants/Oils CHAPTER Lubricants/Oils and and Special Special Tools Tools 8.1 Suppliers Suppliers of of Lubricants Lubricants Refer to module 2.2 in Service manual for maintenance, cleaning and greasing materials. 5322 871 63303 Pre-installation Manual CSM 66/84/84V III 96.00...
Lubricants/Oils and Lubricants/Oils and Special Special Tools Tools 8.2 Special Tools 8.2.1 Recommended Set of Metric Tools QTY: DESCRIPTION: Open end/ring wrench 5 mm Open end/ring wrench 5.5 mm 1 set Open end/ring wrenches 6 - 22 mm Socket screwdriver 4 mm Socket screwdriver 5 mm Socket screwdriver 7 mm Socket screwdriver 8 mm...