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Toro 131-2814 Installation Instructions Manual

Exhaust kit rt1200 traction unit
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Exhaust Kit
RT1200 Traction Unit
Model No. 131-2814
This product contains a chemical or chemicals known to the State of California to
Installation
1
Preparing to Install the
Exhaust Kit
No Parts Required
Procedure
1. Park the machine on a level surface.
2. Lower all attachments, stop the engine, and remove the
key from the
KEY SWITCH
3. Remove the right-side panel; refer to Operator's Manual
for the machine.
4. Allow the exhaust system to cool completely.
2
Removing the Right-Cowl
Panel
No Parts Required
Disconnecting the Battery
1. Rotate the
BATTERY
position; refer to Operator's Manual for the machine.
2. Remove the 2 finger-pull covers from the holes in the
battery cover
(Figure
© 2015—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Proposition 65 Warning
cause cancer, birth defects, or reproductive harm.
.
-
switch to the Off
DISCONNECT
1).
Register at www.Toro.com.
WARNING
CALIFORNIA
Note: The battery cover is located between the
operator seat and the rear ROPS bulkhead.
1. Operator seat
2. Finger-pull cover
3. Hole (battery cover)
3. Remove the 4 flange-head bolts (5/16 x 1 inch) that
secure the battery cover to the ROPS platform
1).
4. Using the finger pulls, lift the battery cover up to
remove it from the ROPS platform
5. Remove the lock-washer nut (3/8 inch) securing the
negative-battery cable and ring terminal to the negative
stud of the battery and remove the cables from the
battery
(Figure
Form No. 3395-583 Rev A
Installation Instructions
Figure 1
4. Flange-head bolts (5/16 x
1 inch)
5. Nut clip
6. ROPS bulkhead
2).
Original Instructions (EN)
All Rights Reserved *3395-583* A
Printed in the USA
(Figure
(Figure
1).

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Summary of Contents for Toro 131-2814

  • Page 1 Form No. 3395-583 Rev A Exhaust Kit RT1200 Traction Unit Model No. 131-2814 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
  • Page 2 2. At the battery-disconnect switch, remove the screw that secures the knob to the shaft of the switch (Figure Figure 2 Figure 4 1. Positive-battery cable 4. Lock-washer nut (3/8 inch) 1. Right-cowl panel 4. Jam nut 2. Negative-battery cable 5.
  • Page 3 Removing the Side-Cowl Panel 1. Remove the flange-head bolt (12 x 40 mm) that secures the right-cowl panel to the ROPS-mounting plate (Figure Figure 6 Figure 5 1. Flange-head bolt (12 3. Clamp (hydraulic-tank x 40 mm)—upper breather) ROPS-mounting plate 2.

  • Page 4: Removing The Exhaust System

    Removing the Exhaust System No Parts Required Removing the Muffler and Heat Shield Note: Exhaust system weight: approximately 39.5 kg (88 lb). Figure 8 1. Support the exhaust system with lifting equipment 1. Flange nut 4. Turbocharger-exhaust (Figure pipe 2. Guillotine clamp 5.
  • Page 5 Preparing the Turbocharger-Exhaust Pipe No Parts Required Preparing the Muffler 1. Clean the exterior surface of the inlet pipe for the muffler (Figure 12). Figure 10 5. Remove the flange clamp that secures the flange of the turbocharger-exhaust pipe to the outlet flange of the turbocharger and remove the exhaust pipe from the machine (Figure...
  • Page 6 Figure 13 Figure 14 1. Guillotine clamp 5. Left leg (bellows-alignment jig) 1. Turbocharger-exhaust 3. Turbocharger-outlet flange pipe (with the bellow jig 2. Flange nut 6. Short tab installed) (bellows-alignment jig) 2. Flange clamp 3. Bellows 7. Right leg (turbocharger-exhaust (bellows-alignment jig) pipe) 2.
  • Page 7 Installing the Muffler and Heat Shield Parts needed for this procedure: Shim 1.5 mm (0.06 inch) Shim 0.8 mm (0.03 inch) Assembling the Muffler to the Turbocharger Outlet Pipe 1. Align the band clamp around the turbocharger-exhaust pipe 2. Align the inlet pipe of the muffler with the turbocharger-exhaust pipe (Figure 16).
  • Page 8 Installing the Guillotine Clamp and the 4. Align the exhaust-system mount to the front, right ROPS tube (Figure 17). Band Clamp 1. Remove the 2 flange-head bolts that secure the guillotine clamp, bellows-alignment jig, and turbocharger-exhaust pipe, and remove the jig (Figure 18).
  • Page 9 Figure 20 1. Flange-head bolts (6 x 16 4. Muffler strap Figure 19 2. Clip nut (6 mm) 5. Heatshield 1. Flange-head bolt 2. Pipe-alignment jig 3. Flange-head bolts (6 x 30 6. Torque the flange-head bolts to 34 to 42 N-m (47 to B.
  • Page 10 Installing the Right Side Cowl Panel No Parts Required Installing the Cowl Panel 1. Align the holes in the right side-cowl panel with the holes in the ROPS plate and the firewall; refer to Figure Removing the Side-Cowl Panel (page 2.
  • Page 11 Connecting the Battery 1. Assemble the positive-battery cable into the positive stud of the battery (Figure 2) with the lock-washer nut (3/8 inch) that you removed in step Disconnecting the Battery (page 2. Torque the lock-washer nut to (10 to 15 ft-lb) and align the insulator boot over the nut and stud.