Hydraulic System - Change Oil, Replace Suction Strainers And Pulsation Damper - Komatsu 15045 Operation & Maintenance Manual

Hydraulic mining shovel
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MAINTENANCE
4.13.1 HYDRAULIC SYSTEM - CHANGE OIL, REPLACE SUCTION
STRAINERS AND PULSATION DAMPER
NOTICE
The hydraulic oil change intervals can be extended for a fur-
ther time period, when an oil sample analysis shows a posi-
tive result. When extending the oil change interval, it is
necessary to carry out an oil sample analysis after every
1000 operating hours.
However, it is recommended to change the hydraulic oil and
the suction strainers after 6000 operating hours at the latest.
The pulsation damper must be replaced after every 2000
operating hours.
Legend for illust. Z 21782
(1)
Main oil reservoir
(2)
Oil filler plug
(3)
Back-pressure valve
(4)
Return oil collector pipe
(5)
Drain coupling for collector pipe
(6)
Drain coupling for main oil reservoir
(7)
Hand wheel of main shut-off valve
(8)
Main shut-off valve
(9)
Compensator between main oil reservoir and suction oil reservoir. Check condition and
tightness of compensator and connected parts.
(10)
Return oil strainer
(11)
Bolt
(12)
Bolt
(13)
Intermediate pipe
(14)
Gasket
(15)
Gaskets
Evacuate main hydraulic oil reservoir according to section
Central Refilling System on page 286.
Attach drain hose (part of tool set) to coupling (5) and drain oil
from return oil collector pipe (4). Drain also the oil from return oil
manifold, see illustration Z 21785 and from suction oil reservoir,
see illustration Z 21787.
REMARK
Replace return oil strainer (10), illustration Z 21782 after
major repairs on the hydraulic system and after every 6000 oper-
ating hours. Use new gaskets (14 and 15).
With hydraulic oil reservoir empty, service the return oil filters and
inspect the reservoir for sediments. Clean the reservoir if neces-
sary.
4.13 EVERY 2000 OPERATING HOURS OR YEARLY
491

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