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Komatsu ecot3 PC300-8 Manuals
Manuals and User Guides for Komatsu ecot3 PC300-8. We have
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Komatsu ecot3 PC300-8 manuals available for free PDF download: Shop Manual, Operation And Maintenance Manual
Komatsu ecot3 PC300-8 Shop Manual (1035 pages)
HYDRAULIC EXCAVATOR
Brand:
Komatsu
| Category:
Excavators
| Size: 53.69 MB
Table of Contents
Table of Contents
6
Safety Notice
16
How to Read the Shop Manual
21
Explanation of Terms for Maintenance Standard
23
Handling of Electric Equipment and Hydraulic Component
25
Handling of Connectors Newly Used for Engines
34
How to Read Electric Wire Code
37
Precautions When Carrying out Operation
40
Method of Disassembling and Connecting Push-Pull Type Coupler
43
Standard Tightening Torque Table
46
Conversion Table
50
Specification
57
Specification Dimension Drawings
58
Dimensions
58
Specifications
58
Working Ranges
59
Specifications
60
Weight Table
66
Table of Fuel, Coolant and Lubricants
68
Structure, Function and Maintenance Standard
71
Engine and Cooling System SEN01990-00
71
Engine Related Parts
72
Radiator, Oil Cooler and Aftercooler
73
Power Train
76
Structure, Function and Maintenance Standard
76
Swing Circle
77
Swing Machinery
78
Final Drive
80
Sprocket
82
Track Frame and Recoil Spring
86
Structure, Function and Maintenance Standard
86
Idler
88
Carrier Roller
90
Track Roller
91
Track Shoe
92
Hydraulic System, Part 1
97
Hydraulic Equipment Layout Drawing
98
Hydraulic Tank and Filter
100
Hydraulic Pump
102
Hydraulic System, Part 2
127
Control Valve
128
Structure, Function and Maintenance Standard
128
Clss
140
Functions and Operation by Valve
144
Merge-Divider Valve
159
Attachment Circuit Selector Valve
184
Hydraulic Drift Prevention Valve
186
Hydraulic System, Part 3
193
Valve Control
194
Structure, Function and Maintenance Standard
194
PPC Valve
196
Solenoid Valve
218
PPC Accumulator
220
Return Oil Filter
221
Center Swivel Joint
222
Travel Motor
223
Swing Motor
235
Hydraulic Cylinder
244
Work Equipment
248
Dimensions of Components
250
Air Conditioner Piping
256
Engine Control
260
Structure, Function and Maintenance Standard
260
Electronic Control System
269
Monitor System
294
Sensor
321
KOMTRAX System
324
Standard Value Table
327
Standard Value Table for Engine Related Parts
328
Standard Value Table for Chassis Related Parts
329
Testing and Adjusting
343
Tools for Testing, Adjusting and Troubleshooting
343
Sketches of Special Tools
347
Testing Engine Speed
348
Testing Air Boost Pressure
349
Testing Exhaust Gas Color
350
Adjusting Valve Clearance
352
Testing Compression Pressure
354
Testing Blow-By Pressure
358
Testing Engine Oil Pressure
359
Testing Fuel Pressure
360
Handling During Cylinder Cut-Out Operation
365
Handling During no Injection Cranking Operation
365
Testing Fuel Return Rate and Leakage
366
Bleeding Air from Fuel Circuit
368
Checking Fuel Circuit for Leakage
369
Testing and Adjusting Air Compressor Belt Tension
370
Replacing Fan Belt
371
Replacing Alternator Belt
372
Testing Clearance in Swing Circle Bearings
373
Testing and Adjusting Track Shoe Tension
374
Testing and Adjusting Oil Pressure in Work Equipment, Swing and Travel Circuit
375
Testing and Adjusting Control Circuit Oil Pressure
379
Testing and Adjusting Pump PC Control Circuit Oil Pressure
380
Testing and Adjusting Pump LS Control Circuit Oil Pressure
383
Testing Solenoid Valve Output Pressure
388
Testing PPC Valve Output Pressure
392
Adjusting Play of Work Equipment and Swing PPC Valves
393
Inspecting Locations of Hydraulic Drift of Work Equipment
394
Releasing Remaining Pressure in Hydraulic Circuit
396
Testing Oil Leakage Amount
396
Bleeding Air from Various Parts
399
Diode Inspection Procedures
401
Installation and Adjustment of Mirrors
402
Testing and Adjusting, Part 2
407
Special Functions of Machine Monitor
408
Testing and Adjusting, Part 3
465
Handling Voltage Circuit of Engine Controller
466
Testing and Adjusting
466
Preparation Work for Troubleshooting of Electrical System
467
Procedure for Testing Diodes
471
Pm Clinic Service
472
Troubleshooting
479
Failure Codes Table
480
Fuse Locations
483
Points to Remember When Troubleshooting
490
Troubleshooting
490
Sequence of Events in Troubleshooting
491
Checks before Troubleshooting
492
Classification and Troubleshooting Steps
493
Information in Troubleshooting Table
494
Possible Problems and Troubleshooting no
496
Connection Table for Connector Pin Numbers
499
T- Branch Box and T- Branch Adapter Table
535
Troubleshooting by Failure Code (Display of Code), Part
539
Failure Code [989L00] Engine Controller Lock Caution 1
541
Failure Code [989M00] Engine Controller Lock Caution 2
541
Failure Code [989N00] Engine Controller Lock Caution 3
542
Failure Code [AA10NX] Air Cleaner Clogging
544
Failure Code [AB00KE] Charge Voltage Low
546
Failure Code [B@BAZG] Eng Oil Press. Low
548
Failure Code [B@BAZK] Eng Oil Level Low
550
Failure Code [B@BCNS] Eng. Water Overheat
552
Failure Code [B@BCZK] Eng Water Level Low
554
Failure Code [B@HANS] Hydr Oil Overheat
556
Failure Code [CA111] EMC Critical Internal Failure
557
Failure Code [CA115] Eng Ne and Bkup Speed Sens Error
557
Failure Code [CA122] Chg Air Press Sensor High Error
558
Failure Code [CA123] Chg Air Press Sensor Low Error
560
Failure Code [CA131] Throttle Sensor High Error
562
Failure Code [CA132] Throttle Sensor Low Error
564
Failure Code [CA144] Coolant Temp Sens High Error
566
Failure Code [CA145] Coolant Temp Sens Low Error
568
Failure Code [CA153] Chg Air Temp Sensor High Error
570
Failure Code [CA154] Chg Air Temp Sensor Low Error
572
Failure Code [CA155] Chg Air Temp High Speed Derate
574
Failure Code [CA187] Sens Supply 2 Volt Low Error
576
Failure Code [CA221] Ambient Press Sens High Error
578
Failure Code [CA222] Ambient Press Sens Low Error
580
Failure Code [CA227] Sens Supply 2 Volt High Error
582
Failure Code [CA234] Eng Overspeed
583
Failure Code [CA238] Ne Speed Sens Supply Volt Error
584
Failure Code [CA271] IMV/PCV1 Short Error
585
Failure Code [CA272] IMV/PCV1 Open Error
586
Failure Code [CA281] Pump Press Balance Error
588
Failure Code [CA322] Inj #1 (L/B#1) Open/Short Error
589
Failure Code [CA323] Inj #5 (L/B#5) Open/Short Error
591
Failure Code [CA324] Inj #3 (L/B#3) Open/Short Error
593
Failure Code [CA325] Inj #6 (L/B#6) Open/Short Error
595
Failure Code [CA331] Inj #2 (L/B#2) Open/Short Error
597
Failure Code [CA332] Inj #4 (L/B#4) Open/Short Error
599
Troubleshooting by Failure Code (Display of Code), Part
603
Failure Code [CA342] Calibration Code Incompatibility
605
Troubleshooting
605
Failure Code [CA351] Injectors Drive Circuit Error
606
Failure Code [CA352] Sens Supply 1 Volt Low Error
608
Failure Code [CA386] Sens Supply 1 Volt High Error
610
Failure Code [CA428] Water in Fuel Sensor High Error
612
Failure Code [CA429] Water in Fuel Sensor Low Error
614
Failure Code [CA435] Eng Oil Press Sw Error
616
Failure Code [CA441] Battery Voltage Low Error
618
Failure Code [CA442] Battery Voltage High Error
620
Failure Code [CA449] Rail Press very High Error
622
Failure Code [CA451] Rail Press Sensor High Error
626
Failure Code [CA452] Rail Press Sensor Low Error
628
Failure Code [CA488] Chg Air Temp High Torque Derate
630
Failure Code [CA553] Rail Press High Error
630
Failure Code [CA559] Rail Press Low Error
632
Failure Code [CA689] Eng Ne Speed Sensor Error
634
Failure Code [CA731] Eng Bkup Speed Sens Phase Error
636
Failure Code [CA757] All Persistent Data Lost Error
638
Failure Code [CA778] Eng Bkup Speed Sensor Error
640
Failure Code [CA1633] KOMNET Datalink Timeout Error
642
Failure Code [CA2185] Throt Sens Sup Volt High Error
644
Failure Code [CA2186] Throt Sens Sup Volt Low Error
645
Failure Code [CA2249] Rail Press very Low Error
646
Failure Code [CA2265] Fuel Feed Pump Open Error
648
Failure Code [CA2266] Fuel Feed Pump Short Error
650
Failure Code [CA2311] IMV Solenoid Error
652
Failure Code [CA2555] Grid Htr Relay Volt Low Error
654
Failure Code [CA2556] Grid Htr Relay Volt High Error
656
Failure Code [D110KB] Battery Relay Drive S/C
658
Failure Code [D19JKZ] Personal Code Relay Abnormality
660
Failure Code [D862KA] GPS Antenna Discon
662
Failure Code [DA22KK] Pump Solenoid Power Low Error
663
Failure Code [DA25KP] 5V Sensor 1 Power Abnormality
665
Failure Code [DA29KQ] Model Selection Abnormality
668
Failure Code [DA2RMC] Pump Comm. Abnormality
670
Failure Code [DAF8KB] Short Circuit in Camera Power Supply
672
Failure Code [DAFGMC] GPS Module Error
674
Troubleshooting by Failure Code (Display of Code), Part
677
Failure Code [DAFRMC] CAN Discon (Monitor Detected)
680
Failure Code [DGH2KB] Hydr Oil Sensor Short
682
Failure Code [DHPAMA] F Pump Press Sensor Abnormality
684
Failure Code [DHPBMA] R Pump Press Sensor Abnormality
686
Failure Code [DHS3MA] Arm Curl PPC Sensor Abnormality
688
Failure Code [DHS4MA] Bucket Curl PPC Press Sensor Abnormality
690
Failure Code [DHX1MA] Overload Sensor Abnormality (Analog)
692
Failure Code [DW43KA] Travel Speed Sol. Open Circuit
694
Failure Code [DW43KB] Travel Speed Sol. Short Circuit
696
Failure Code [DW45KA] Swing Brake Sol. Open Circuit
698
Failure Code [DW45KB] Swing Brake Sol. Short Circuit
702
Failure Code [DW91KA] Travel Junction Sol. Open Circuit
704
Failure Code [DW91KB] Travel Junction Sol. Short Circuit
706
Failure Code [DWA2KA] Attachment Sol Open Circuit
708
Failure Code [DWA2KB] Attachment Sol Short Circuit
709
Failure Code [DWJ0KA] Merge-Divider Sol. Open Circuit
710
Failure Code [DWJ0KB] Merge-Divider Sol. Short Circuit
712
Failure Code [DWK0KA] 2-Stage Relief Sol. Open Circuit
714
Failure Code [DWK0KB] 2-Stage Relief Sol. Short Circuit
716
Failure Code [DXA0KA] PC-EPC Sol. Open Circuit
718
Failure Code [DXA0KB] PC-EPC Sol. Short Circuit
720
Failure Code [DXE0KA] LS-EPC Sol. Open Circuit
722
Failure Code [DXE0KB] LS-EPC Sol. Short Circuit
724
Failure Code [DXE4KA] Service Current EPC Open Circuit
726
Failure Code [DXE4KB] Service Current EPC Short Circuit
727
Failure Code [DY20KA] Wiper Working Abnormality
728
Failure Code [DY20MA] Wiper Parking Abnormality
730
Failure Code [DY2CKA] Washer Drive Open Circuit
732
Failure Code [DY2CKB] Washer Drive Short Circuit
734
Failure Code [DY2DKB] Wiper Drive (Fwd) Short Circuit
736
Failure Code [DY2EKB] Wiper Drive (Rev) Short Circuit
738
Before Carrying out Troubleshooting of Electrical System
744
Information Contained in Troubleshooting Table
746
Engine Does Not Start
747
Auto-Decelerator Does Not Operate
750
Automatic Warming-Up System Does Not Operate
752
Preheater Does Not Operate
754
All Work Equipment, Swing, and Travel Mechanism Do Not Move
756
Power Maximizing Function Does Not Operate
758
Machine Monitor Does Not Display at All
760
Contents of Display by Machine Monitor Are Different from Applicable Machine
762
Machine Monitor Does Not Display some Items
762
Fuel Level Monitor was Lighted in Red While Engine Running
763
Engine Coolant Temperature Gauge Does Not Indicate Normally
764
Hydraulic Oil Temperature Gauge Does Not Indicate Normally
766
Fuel Level Gauge Does Not Indicate Normally
767
Swing Lock Monitor Does Not Indicate Normally
768
When Monitor Switch Is Operated, Monitor Displays Nothing
770
Windshield Wiper and Window Washer Do Not Operate
772
Machine Push-Up Function Does Not Operate Normally
776
Monitoring Function Fails to Display "Boom Raise" Normally
778
Monitoring Function Fails to Display "Boom Lower" Normally
780
Monitoring Function Fails to Display "Arm IN" Normally
782
Monitoring Function Fails to Display "Arm OUT" Normally
784
Monitoring Function Fails to Display "Bucket CURL" Normally
786
Monitoring Function Fails to Display "Bucket DUMP" Normally
788
Monitoring Function Fails to Display "Swing" Normally
790
Monitoring Function Fails to Display "Travel" Normally
792
Monitoring Function Fails to Display "Travel Differential Pressure" Normally
794
Monitoring Function Fails to Display "Service" Normally
796
KOMTRAX System Does Not Operate Normally
798
Air Conditioner Does Not Operate
800
Travel Alarm Does Not Sound or Does Not Stop Sounding
802
Horn Does Not Sound
804
System Chart for Hydraulic and Mechanical System
810
Information Contained in Troubleshooting Table
812
All Work Equipment Lack Power, or Travel and Swing Speeds Are Slow
814
Engine Speed Sharply Drops or Engine Stalls
816
No Work Equipment, Swing or Travel Move
817
Abnormal Noise Is Heard from Around Hydraulic Pump
817
Auto-Decelerator Does Not Work
818
Fine Control Mode Does Not Function or Responds Slow
818
Boom Moves Slowly or Lacks Power
819
Arm Moves Slowly or Lacks Power
820
Bucket Moves Slowly or Lacks Power
821
Work Equipment Does Not Move in Its Single Operation
821
Work Equipment Has a Bit too Fast Hydraulic Drift
822
Work Equipment Has Big Time Lag
824
Other Work Equipment Moves When Relieving Single Circuit
824
Power Max. Switch Does Not Operate
825
In Compound Operation, Work Equipment with Larger Load Moves Slowly
825
In Swing + Boom RAISE Operation, Boom Moves Slowly
826
In Swing + Travel Operation, Travel Speed Drops Sharply
826
Machine Swerves in Travel
827
Machine Travels Slowly
828
Machine Cannot be Easily Steered or Lacks Power
829
Travel Speed Does Not Shift, or It Is too Slow or Fast
830
Track Shoe Does Not Turn (on One Side Only)
831
Machine Does Not Swing
832
Swing Acceleration Is Poor, or Swing Speed Is Slow
834
Excessive Overrun When Stopping Swing
836
There Is Big Shock When Stopping Swing
837
Large Sound Is Made When Upper Structure Stops Swinging
837
Swing Hydraulic Drift Is too Big
838
Method of Using Troubleshooting Chart
843
Starting Performance Is Poor
846
Engine Does Not Start
847
Engine Does Not Pick up Smoothly
850
Engine Stops During Operations
851
Engine Does Not Rotate Smoothly
852
Engine Lacks Output (or Lacks Power)
853
Exhaust Smoke Is Black (Incomplete Combustion)
854
Oil Consumption Is Excessive (or Exhaust Smoke Is Blue)
855
Oil Becomes Contaminated Quickly
856
Fuel Consumption Is Excessive
857
Oil Is in Coolant (or Coolant Spurts Back or Coolant Level Goes Down)
858
Oil Pressure Drops
859
Oil Level Rises (Entry of Coolant or Fuel)
860
Coolant Temperature Becomes too High (Overheating)
861
Abnormal Noise Is Made
862
Vibration Is Excessive
863
Disassembly and Assembly
865
How to Read this Manual
866
Coating Materials List
868
Special Tool List
871
Sketches of Special Tools
874
Removal and Installation of Fuel Supply Pump Assembly
880
Removal and Installation of Engine Front Seal
883
Removal and Installation of Engine Rear Seal
886
Removal and Installation of Cylinder Head Assembly
891
Removal and Installation of Radiator Assembly
904
Removal and Installation of Hydraulic Oil Cooler Assembly
906
Removal and Installation of Aftercooler Assembly
908
Removal and Installation of Engine and Hydraulic Pump Assembly
909
Removal and Installation of Final Drive Assembly
916
Disassembly and Assembly of Final Drive Assembly
917
Removal and Installation of Swing Motor and Swing Machinery Assembly
925
Disassembly and Assembly of Swing Motor and Swing Machinery Assembly
926
Removal and Installation of Swing Circle Assembly
933
Disassembly and Assembly of Carrier Roller
936
Disassembly and Assembly of Track Roller Assembly
937
Disassembly and Assembly of Idler Assembly
938
Disassembly and Assembly of Recoil Spring
941
Removal and Installation of Sprocket
943
Expansion and Installation of Track Shoe Assembly
944
Removal and Installation of Revolving Frame Assembly
946
Removal and Installation of Counterweight Assembly
948
Removal and Installation of Center Swivel Joint Assembly
954
Disassembly and Assembly of Center Swivel Joint Assembly
956
Removal and Installation of Hydraulic Tank Assembly
957
Disassembly and Assembly of Control Valve Assembly
962
Removal and Installation of Hydraulic Pump Assembly
963
Removal and Installation of Oil Seal in Hydraulic Pump Input Shaft
965
Disassembly and Assembly of Work Equipment PPC Valve Assembly
966
Disassembly and Assembly of Travel PPC Valve Assembly
968
Disassembly and Assembly of Hydraulic Cylinder Assembly
971
Removal and Installation of Work Equipment Assembly
978
Removal and Installation of Operator's Cab Assembly
984
Removal and Installation of Operator Cab Glass (Stuck Glass)
987
Removal and Installation of Front Window Assembly
997
Removal and Installation of Floor Frame Assembly
1004
Removal and Installation of Air Conditioner Unit Assembly
1010
Removal and Installation of KOMTRAX Communication Modem Assembly
1013
Removal and Installation of Monitor Assembly
1014
Removal and Installation of Pump Controller Assembly
1016
Removal and Installation of Engine Controller
1018
Diagrams and Drawings
1021
Hydraulic Circuit Diagram
1023
Electrical Circuit Diagram
1026
Connector List and Sterogram
1026
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Komatsu ecot3 PC300-8 Operation And Maintenance Manual (399 pages)
Brand:
Komatsu
| Category:
Excavators
| Size: 9.28 MB
Table of Contents
Table of Contents
8
Before Reading this Manual
3
Safety Information
4
Introduction
5
Use of Machine
5
Directions of Machine
5
Visibility from Operator's Seat
5
Protective Structure
5
Product Information
6
Epa Regulations, Engine Number Plate
6
Product Identification Number (Pin)/Machine Serial No. Plate
6
Service Meter Location
7
Table of Contents
8
Safety Labels
16
Location of Safety Labels
17
Safety Labels
18
Precautions Regarding Safety-Related Equipment
25
Wear Well-Fitting Clothes and Protective Equipment
25
Inspecting Machine
25
Preparations for Safe Operation
25
Understanding the Machine
25
Ensuring Safe Operation
25
Precautions before Starting Operation
25
General Precautions Common to Operation and Maintenance
25
Keep Machine Clean
26
Precautions Inside Operator's Compartment
26
Provide Fire Extinguisher and First Aid Kit
26
If any Problem Is Found
26
Fire Prevention
27
Action if Fire Occurs
27
Precautions to Prevent Fire
27
Precautions When Getting on or off Machine
28
Use Handrails and Steps When Getting on or off Machine
28
Emergency Exit from Operator's Cab
29
Precautions When Leaving Machine
29
Precautions When Standing up from Operator's Seat
29
No People on Attachments
29
No Jumping on or off Machine
29
Do Not Get Caught in Work Equipment
30
Precautions Related to Protective Structures
30
Protection against Falling, Flying, Intruding Objects
31
Unauthorized Modification
32
Precautions Related to Attachments and Options
32
Precautions Related to Cab Glass
32
Precautions When Running Engine Inside Building
32
Precautions for Operation
33
Precautions for Jobsite
33
Investigate and Confirm Jobsite Conditions
33
Working on Loose Ground
33
Do Not Go Close to High-Voltage Cables
34
Ensure Good Visibility
34
Checking Signs and Signalman's Signals
34
Use Warning Tags
35
Starting Engine
35
Beware of Asbestos Dust
35
Inspection and Maintenance before Starting Engine
36
Precautions When Starting Engine
36
Precautions in Cold Areas
36
Operation
37
Starting with Booster Cables
37
Checks before Operation
37
Precautions When Traveling in Forward or Reverse and Swinging
38
Precautions When Traveling
39
Traveling on Slopes
40
Operating on Slopes
41
Prohibited Operations
41
Traveling on Snow-Covered or Frozen Surfaces
43
Parking Machine
44
Transportation
45
Loading and Unloading
45
Precautions When Towing
46
Towing
46
Lifting Objects with Bucket
47
Precautions for Lifting Operations
47
Precautions for Maintenance
48
Precautions before Starting Inspection and Maintenance
48
Display Warning Tag During Inspection and Maintenance
48
Keep Workplace Clean and Tidy
48
Select Suitable Place for Inspection and Maintenance
48
Only Authorized Personnel
48
Appoint Leader When Working with Others
48
Stop Engine before Carrying out Inspection and Maintenance
49
Installing, Removing, or Storing Attachments
50
Precautions When Working at High Places
50
Precautions When Working under Machine or Work Equipment
51
Proper Tools
51
Handling Battery
52
Precautions for Inspection and Maintenance
52
Precautions When Welding
52
Precautions When Using Hammer
53
Precautions with High-Temperature Coolant
53
Precautions with High-Temperature Oil
53
Precautions with High-Pressure Oil
54
Precautions with High-Pressure Fuel
54
Handling High-Pressure Hoses and Piping
54
Precautions for High Voltage
55
Noise
55
Precautions with High-Pressure Grease When Adjusting Track Tension
55
Do Not Disassemble Recoil Spring
56
Handling Accumulator and Gas Spring
56
Precautions with Compressed Air
56
Maintenance of Air Conditioner
56
Method of Selecting Window Washer Fluid
57
Periodic Replacement of Safety Critical Parts
57
Mercury Containing Component(S)
57
Disposing of Waste Materials
57
Machine View Illustrations
59
Overall Machine View
59
Controls and Gauges
60
Detailed Controls and Gauges
62
Monitoring System
62
Switches
128
Control Levers and Pedals
133
Sun Roof
136
Windshield
136
Emergency Escape Hammer
142
Door Lock
142
Cap with Lock
143
Drink Box
145
Magazine Box
145
Ashtray
145
Air Conditioner Controls
146
Radio
159
Auxiliary Electric Power
164
Fuse
165
Fusible Link
166
Controller
166
Tool Box
166
Grease Pump Holder
166
Fire Extinguisher
167
Battery Disconnect Switch
168
Machine Operations and Controls
169
Before Starting Engine
169
Starting Engine
190
After Starting Engine
193
Stopping the Engine
204
Machine Operation
205
Steering the Machine
209
Swinging
211
Work Equipment Controls and Operations
212
Working Mode
214
Prohibited Operations
216
General Operation Information
219
Traveling on Slopes
221
Escape from Mud
223
Recommended Applications
224
Bucket Replacement and Inversion
226
Parking Machine
230
Machine Inspection after Daily Work
231
Locking
232
Transportation Procedure
233
Transportation
233
Loading and Unloading with Trailer
234
Lifting Machine
243
Cold Weather Operation
246
Cold Weather Operation Information
246
After Daily Work Completion
248
After Cold Weather Season
248
During Storage
249
Long Term Storage
249
Before Storage
249
After Storage
250
Starting Machine after Long-Term Storage
250
Troubles and Actions
251
Running out of Fuel
251
Phenomena that Are Not Failures
251
Towing the Machine
252
Lightweight Towing Hole
253
Severe Job Condition
253
Discharged Battery
254
Other Trouble
258
Maintenance
265
Maintenance Information
265
Outline of Service
267
Handling Oil, Fuel, Coolant, and Performing Oil Clinic
267
Electric System Maintenance
270
Wear Parts
271
Wear Parts List
272
Recommended Fuel, Coolant, and Lubricant
273
Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
275
Tightening Torque Specifications
276
Tightening Torque List
276
Safety Critical Parts
277
Safety Critical Parts List
278
Maintenance Schedule
280
Maintenance Schedule Chart
280
Maintenance Interval for Hydraulic Breaker
282
Initial 250 Hours Maintenance (Only after the First 250 Hours)
283
Initial 500 Hours Maintenance (Only after the First 500 Hours)
283
Maintenance Procedure
283
Replace Fuel Main Filter Cartridge
283
Replace Fuel Pre-Filter Cartridge
283
Check, Clean and Replace Air Cleaner Element
284
When Required
284
Clean Inside of Cooling System
290
Check and Tighten Track Shoe Bolts
294
Check and Adjust Track Tension
295
Replace Bucket Teeth (Vertical Pin Type)
297
Replace Bucket Teeth (Horizontal Pin Type)
300
Adjust Bucket Crearance
302
Check Window Washer Fluid Level, Add Fluid
303
Check and Maintenance Air Conditioner
304
Washing Washable Floor
305
Check Gas Spring
308
Bleeding Air from Hydraulic System
309
Check before Starting
311
Checks before Starting
311
Every 100 Hours Maintenance
312
Lubricating
312
Check Level of Battery Electrolyte
313
Every 250 Hours Maintenance
313
Check Air Conditioner Compressor Belt Tension, Adjust
315
Every 500 Hours Maintenance
316
Lubricating
316
Lubricate Swing Circle
317
Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
318
Replace Fuel Pre-Filter Cartridge
320
Check Swing Pinion Grease Level, Add Grease
322
Clean Air Conditioner Fresh/Recirc Filters
325
Replace Breather Element in Hydraulic Tank
327
Check Oil Level in Swing Machinery Case, Add Oil
328
Check Oil Level in Final Drive Case, Add Oil
329
Every 1000 Hours Maintenance
330
Replace Hydraulic Oil Filter Element
330
Change Oil in Swing Machinery Case
331
Check Oil Level in Damper Case, Add Oil
332
(Only Poor Fuel Arrangement Specification Machines)
336
Inspection of Additional Water Separator and Cleaning of Casing Interior
336
Check Fan Belt Tension and Replace Fan Belt
339
Check Nitrogen Gas Charge Pressure in Accumulator (for Breaker)
339
Change Oil in Final Drive Case
340
Every 2000 Hours Maintenance
340
Clean Hydraulic Tank Strainer
341
Checking Charge Pressure of Nitrogen Gas in Accumulator (for Control Circuit)
342
Check Alternator
346
Check Engine Valve Clearance, Adjust
346
Check Starting Motor
347
Check Vibration Damper
347
Check Water Pump
347
Every 4000 Hours Maintenance
347
Replace Accumulator (for Control Circuit)
348
Check for Looseness of High-Pressure Piping Clamp, Hardening of Rubber
349
Check for Missing Fuel Spray Prevention Cap, Hardening of Rubber
349
Check Operating Condition of Compressor
350
Change Oil in Hydraulic Tank
351
Every 5000 Hours Maintenance
351
Every 8000 Hours Maintenance
352
Replace Fuel Spray Prevention Cap
352
Replace High-Pressure Piping Clamp
352
Specifications
355
Attachments and Options
359
General Precautions for Safety
359
Precautions When Removing or Installing
359
Precautions When Selecting
359
Precautions When Using
359
Read the Instruction Manual Thoroughly
359
Bucket with Hook
360
Hook Condition
360
Prohibited Operations
360
Locations
361
Machine Ready for Attachment
361
Hydraulic Circuit
365
Attachment Removal and Installation
372
Attachment Operations
376
Long Term Storage
379
Specifications
379
Attachment Combinations
380
Attachment Guide
380
Track Shoes Selection
383
Bucket Teeth Selection
384
Handling of Rubber Pad Shoe and Road Liner
385
Trapezoidal Bucket
386
Handling Extension Arm
389
Handling Clamshell Bucket
390
Hydraulic Breaker
391
Recommended Attachment Operations
391
Basic Precautions
395
Handling Machines Equipped with Komtrax
395
Index
396
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