Siemens SICHARGE UC Panto Kit Repair Instructions
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Siemens SICHARGE UC Panto Kit Repair Instructions

Siemens SICHARGE UC Panto Kit Repair Instructions

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  • Page 2 SICHARGE UC Panto Kit Repair Instructions Introduction Safety instructions Tools Product overview SICHARGE UC Panto Kit Repair Torque Verification Instructions Control box repair cases Service Manual Power box repair cases Pantograph repair cases 04/2024 A5E53652973-AA...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 4: Table Of Contents

    DC Contactor ........................35 PCB - Output ........................37 Thermistor ......................... 39 Pantograph repair cases ........................40 Establish the power-free state on the pantograph............... 40 Pantograph Repair Cases ....................41 SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 5: Introduction

    These operations shall be done according to this instruction and the information in the relevant product documentation. Always follow the warning labels on the SICHARGE UC Panto Kit. Proper maintenance is required to ensure that SICHARGE UC Panto Kit operates safely and without any problems. Introduction Les interventions décrites dans ce document doivent être effectuées exclusivement par des personnes qualifiées...
  • Page 6 índice. Estas operações devem ser feitas de acordo com esta instrução e com as informações relevantes na docu- mentação do produto. Siga sempre as etiquetas de perigo no SICHARGE UC Panto Kit. A manutenção adequada é necessária para garantir que o SICHARGE UC Panto Kit opera em segurança e sem pro- blemas.

  • Page 7: Safety Instructions

    Ievērojiet spēkā esošos vietējos drošības noteikumus darbam ar elektriskajām sis- tēmām (5 drošības noteikumi). BRĪDINĀJUMS: uzstādīšana un tehniskā apkope jāveic kvalificētiem darbiniekiem. Remontdarbus drīkst veikt tikai ražotājs. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...
  • Page 8 приложимите местни правила за безопасност при работа с електрически системи (5 правила за безопасност). ПРЕДУПРЕЖДЕНИЕ: Инсталирането и поддръжката трябва да се извършват от квалифициран персонал. Ремонтни работи могат да се извършват само от производителя. 中 危险：危险电压。可能导致生命危险或重伤危险。操作此设备前必须确保切断其电源并采取防接通保护措施。充电 站的维修工作只能由制造商进行。不使用时，电缆线应该放置在电缆架上。遵守适用于电气系统的当地安全规定（ 5 条安全规定）。 注意：安装和维护必须由具备专业资质的人员进行。维修工作只能由制造商进行。 SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 9: Tools

    – Multimeter for continuity test, for example • Polishing cloth with grit size of about 320 to 1000 • Key file • Loctite 243 screw lock or similar • Anti-seize lubricant, e.g., Loctite LB 8014 SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 10: Product Overview

    OppCharge design guidelines, the SICHARGE UC Panto Kit charges different vehicle models from different manufacturers quickly and efficiently. The SICHARGE UC Panto Kit enables the used for the broad distribution of charging ports on a SICHARGE UC charging station. ①...
  • Page 11 (supply cable) ⑦ Cable gland for the temperature ⑮ Industrial Ethernet Switch sensor cable ⑧ Terminal strip ⑯ Linux and ACD board Figure 4-2 Structure of the control box SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...
  • Page 12 Surge arrester ③ ④ Surge arrester fuses ⑤ Terminal strip ⑥ Heating ⑦ Connection for DC- ⑧ Thermostat ⑨ Connection for DC- Figure 4-3 Structure of the power box (wall mounting) SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...
  • Page 13 The following diagrams provide an overview of the connection terminals of the control box and the power box. ① Power box ② Control box Figure 4-5 Control box and power box connection terminals SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 14: Torque Verification

    There are screws of solid category, e.g. class 8.8 or 10.9. • Contact pressure The bolts are equipped with a torque wrench to attract. • Check the tightening torques according to the table below Screw Tightening torque (Nm) dry SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 15: Control Box Repair Cases

    5SU1354-7KK16 RCBO elm Instructions 1. Safely disconnect the -FB01 connection and ensure it is secured to prevent accidental reconnection. 2. Verify on the output -FB01 the absence of operating voltage. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 16: Devices On Din Rail

    -SG01 3SU1000-5HF01-0AA0 KEY-OPERATED SWITCH CES, O-I -SG01 3SU1500-0AA10-0AA0 Holder (for RJ45 Female Plug) -SG01 3SU1400-1AA10-1BA0 CONTACT MODULE 1NO -SG01 3SU1400-1AA10-1CA0 CONTACT MODULE 1NC -TB01 6EP1336-3BA10 SITOP PSU8200 Output:24 V/20 A SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 17: Pcb - Linux Board (-Ke02)

    The Linux Board is located on the HMI. Figure 6-3 Location of -KF02 in the control box Device tag Part number Quantity Designation -KE02 L2D0096590 PCB - Linux Board V2 SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...
  • Page 18 1. Disconnect the ethernet cable. 2. Unscrew all the connection terminals (3 on the left side, 1 on the bottom, 3 on the right side). 3. Disconnect the earthing cable. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...
  • Page 19 4. Unscrew the old PCB - Linux Board (2 screws on the left side, 2 screws on the right side). 5. Disconnect the white flat cable from the HMI display on the back of the PCB - Linux Board. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...
  • Page 20 11. Reconnect and screw all the connection terminals as before, according to the picture or labels. 12. Install the required software on the new PCB - Linux Board. 13. Restart the system and test the exchanged device. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 21: Hmi (-Sz01)

    6.4 HMI (-SZ01) HMI (-SZ01) Location of the devices Figure 6-5 HMI components Device tag Part number Quantity Designation -SZ01 L2D0094320 HMI (including flat cable) -SZ01 L2D0023243 HMI Frame with sealing tape SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...
  • Page 22 4. Reconnect the PCB - Linux Board to the new HMI display. 5. Screw and reconnect the PCB - Linux Board. 6. Restart the system and test the exchanged device. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 23: Pcb - Acd Board

    The ACD Board is located on top of the Linux Board. Figure 6-7 Location of -KF02.1 in the control box Device tag Part number Quantity Designation -KE02.1 L2D0094200 PCB - ACD Board SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...
  • Page 24 2. Remove the ACD board from the top of the Linux Board. 3. Install the new ACD board. 4. Reassemble the PCB - Linux Board. 5. Restart the system and test the exchanged device. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 25: Led (-Pf01)

    Control box repair cases 6.6 LED (-PF01) LED (-PF01) Location of the devices Figure 6-9 LED light Device tag Part number Quantity Designation -PF01 L2D0280000 RGB LED Semi-Sphere ø50x38mm SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...
  • Page 26 1. Disconnect the cable from the LED light. 2. Unscrew and remove the old LED light. 3. Install the new LED light. 4. Reconnect the cable to the new LED light. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 27: Door Switch (-Bg01)

    3. Unscrew and remove the old door switch. 4. Install the new door switch. 5. Reconnect the cable(s) as before, according to the picture or label. 6. Restart the system and test the exchanged device. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 28: Thermostat Pt350 (-Kf01)

    3. Unscrew and remove the old Thermostat. 4. Install the new Thermostat. 5. Reconnect the cable(s) as before, according to the picture or label. 6. Restart the system and test the exchanged device. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 29: Emv Filter (-Rf01)

    3. Unscrew and remove the old EMV Filter. 4. Install the new EMV Filter. 5. Reconnect the cable(s) as before, according to the picture or label. 6. Restart the system and test the exchanged device. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 30: Router (-Ke03)

    Control box repair cases 6.10 Router (-KE03) 6.10 Router (-KE03) Location of the devices Figure 6-14 Location of -KE03 in the control box Device tag Part number Quantity Designation -KE03 L2D0097670 RUTX10000000 SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...
  • Page 31 5. Reconnect the cable(s) as before, according to the picture or label. 6. Restart the system and configure the exchanged device. 7. To configure the router follow the instructions in the SICHARGE UC Software manual in chapter Router Configurations (https://support.industry.siemens.com/cs/ww/en/view/109817021). SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 32: Power Box Repair Cases

    2. If necessary, you may have to remove the acrylic protection or any other covering from the device to access its components. 3. Verify on the busbars L+ & L- the absence of operating voltage. 4. Make sure that the power box is properly grounded. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 33: Devices On Din Rail

    4. Replace it with a new device and insert the new one on the DIN rail. 5. Reconnect the cable(s) to the same terminals as before, according to the picture or label. 6. Restart the system and test the exchanged device. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 34: Door Switch

    3. Unscrew and remove the old door switch(es). 4. Install the new door switch(es). 5. Reconnect the cable(s) as before, according to the picture or label. 6. Restart the system and test the exchanged device. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 35: Fuse 500A

    5. Install the new fuse(s). 6. Tighten the screws with the corresponding torque. 7. Marks the nuts with the new position. 8. Restart the system and test the exchanged device. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 36: Dc Contactor

    DC Contactor Location of the devices Figure 7-5 Location of -QA01 & -QA02 in the power box Device tag Part number Quantity Designation -QA01, - L2D0094450 HVC500C-24S | DC Contactor QA02 SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...
  • Page 37 11. Install the new DC contactor(s). 12. Tighten the screws on the busbar with the corresponding torque. 13. Marks the nuts with the new position. 14. Restart the system and test the exchanged device. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 38: Pcb - Output

    7.6 PCB - Output PCB - Output Location of the devices Figure 7-7 Location of the PCB in the power box Device tag Part number Quantity Designation -KE01 L2D0094360 PCB - Output SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...
  • Page 39 6. Reconnect the cables to the same terminals as before, according to the picture or label. 7. To configure the PCB follow the instructions described in SIpdater (https://siemens.sharepoint.com/:b:/r/teams/eMobilityServiceCollaboration/SiteAssets/SitePa ges/SICHARGE_UC_PDF_Article_Manual/UC%20HowTo_SIpdater.pdf?csf=1&web=1&e=oZAw 0V). 8. Restart the system and test the exchanged device. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 40: Thermistor

    Figure 7-10 Electrical schematic - Thermistor Instructions 1. Unscrew and remove the old thermistor. 2. Connect the new thermistor to the PCB. 3. Restart the system and test the exchanged device. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 41: Pantograph Repair Cases

    • Provide protection against adjacent live parts (be careful with measurement cables). • Take the necessary precautions to protect yourself and the equipment while working on Where to measure the power-free state Figure 8-1 Location of -FB01 in the control box SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

  • Page 42: Pantograph Repair Cases

    Spare Part List The spare parts list, which includes all the necessary components for repair, can also be obtained from the supplier. To obtain these documents, please contact Stemmann-Technik directly. SICHARGE UC Panto Kit Repair Instructions Service Manual, 04/2024, A5E53652973-AA...

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