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JJ
LL
cc
_ KK
GG
FF
AA
Wheel
Kit Assembly
_ CAUTION: Risk from Lifting.The generator is too heavy to be lifted by one person. Obtain
assistance from others before lifting.
1. Carefully tilt the generator so it rests on the engine
DD
side.
)_
_I_
2. Install the two stands (AA) at the lower chassis.
/
:_'.
--
Install the wheel axle (BB) to the upper chassis. Use
GG FF
/ LI:::
....,-,,-,
the short bolts (CC) for these two steps.
/
BB._
....
3. Insert the two larger washers (DD) on each end of
EE
_<_
the axle. Slide the tires (EE) on the axle.
4. Insert the two small washers (FF)on the outside of
the wheels and secure with cotter pins (GG).
AA _
_
5. Place the generator upright so it is resting on the
wheels and stands.
Handle
Kit Assembly
1. Install handles on the engine side of the generator by placing the
handle assembly (HH) on the top horizontal bars and then insert-
ing the bottom clamp (JJ).
2. Use the long bolts (KK) to secure the bottom clamp to the top
clamp.
3. Tighten the bolts until the assembly is snug or until the gap
between the top and bottom clamps is closed.
£iff:ing
Hook
Assembly
1. Insert the lifting hook (MM)
under the two horizontal bars
"_
and position it as shown.
I
2. Place the top clamp
(LL) over
I
the horizontal bars and fasten
to the lifting hook using the
long bolts (KK).
3. Position
the
lifting hook as
shown and adjust to the cor-
rect location per model:
DG4400B and DG6300B - Place the edge of the lifting hook 12.5" (31.8 cm) from the
edge of the frame as shown.
DG7000B - Place the edge of the lifting hook 12.25" (31.1 cm) from the edge of the frame
as shown.
4. Tighten the bolts firmly until the gap between the top clamp and the lifting hook is
closed.
Chargers
DG4400B, DG6300B AND DG7000B
The 18V battery pack uses an 18V DEWALT Charger (included).The battery can also be charged
in DEWALT 1 Hour Chargers, 15 Minute Chargers or Vehicular 12V charger. Be sure to read all
safety instructions before using your charger. Consult the chart at the end of this manual for
compatibility of chargers and battery packs.
Add
Engine
Oil and Fuel
IMPORTANT!
The engine IS NOT filled with oil from the factory. Oil must be added to the
engine before operating or damage to engine may occur.
ADD ENGINE OIL
See engine's instruction manual for correct procedure.
ADD FUELTO
ENGINE (FIG. 1)
,&WARNING:
Risk of explosion or fire. Gasoline vapor is highly flammable. Refuel outdoors
preferably or only in well-ventilated areas. Do not refuel or check gasoline level while the
engine is running. Do not store, spill or use gasoline near an open flame, a source of sparks
(such as welding), or near operating electrical equipment. Do not smoke when filling fuel
tank.
1. Remove fuel cap (G).
2. Add fresh, clean, regular unleaded gasoline with a minimum of 86
octane to the fuel tank (H). NOTE: Do not mix oil with gasoline.
WARNING: Never fill fuel tank completely. Do not fill above the shoul-
ders on the debris screen (NN) as shown to provide space for fuel
expansion. Wipe any fuel spillage from engine and equipment before
starting engine.
3. Replace the fuel cap on the tank. Turn the cap clockwise until it stops.
FEATURES
(FIG.
1{, 2)
ENGINE SWITCH
The engine switch (S) must be in the ON position to start. To stop the engine, place switch
in the OFF position. See Starting
and Stopping
under Operation for complete starting and
stopping instructions.
ELECTRIC START
DG4400B, DG6300B AND DG7000B
On these generators, the engine switch (S) can be placed in three positions; OFF, ON and
START. See Starting
under Operation for complete starting instructions.
18V BATTERY PACK AND CHARGER
The DG4400B, DG6300B and DG7000B models have an electric start feature that uses an
18V battery pack (F) to start the engine. The battery pack is charged by using the charger.
See Charger Procedure
under Assembly for charging procedure.
MAIN BREAKER
The main breaker (T) protects the alternator. Overloading the generator will trip the main cir-
cuit breaker. A short circuit in an electrical device being powered can also trip the main circuit
breaker. If the main breaker trips:
1. Disconnect the electrical loads from all receptacles.
2. Place the main circuit breaker (T) in the OFF position and then back into the ON position
to reset..
iMPORTANT: If the main breaker turns to the OFF position when no electrical loads are con-
nected, contact a DEWALT factory service center or a DEWALT authorized service center.
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