Toro 500 EFI Manuals

Toro 500 EFI Manuals

Manuals and User Guides for Toro 500 EFI. We have 1 Toro 500 EFI manual available for free PDF download: Service Manual

Toro 500 EFI Service Manual

Toro 500 EFI Service Manual (179 pages)

Side By Side Off Road Utility Vehicle

Brand: Toro | Category: Offroad Vehicle | Size: 12.62 MB

Table of Contents

Table of Contents

3
- General Information
  4
- General Specifications
  4
- Torque Specifications
  5
- Torque Conversions (Ft-Lb/N-M)
  7
- Gasoline - Oil - Lubricant
  7
- Genuine Parts
  8
- Special Tools
  8
- Preparation for Storage
  8
- Preparation after Storage
  8
- Periodic Maintenance
  9
- Periodic Maintenance Chart
  9
- Lubrication Points
  10
- Air Inlet Pre-Filter
  10
- Air Filter
  10
- Valve/Tappet Clearance
  11
- Muffler/Spark Arrester
  12
- Spark Plug
  12
- Testing Engine Compression
  12
- Engine/Transmission Oil - Filter
  13
- Front Differential - Rear Drive Lubricant
  14
- Driveshaft/Coupling
  15
- Nuts/Bolts/Cap Screws
  15
- Headlight/Taillight-Brakelight
  15
- Shift Lever
  16
- Hydraulic Brake System
  17
- Burnishing Brake Pads
  18
- Checking/Replacing V-Belt
  19
- Steering/Frame/Controls
  21
- Steering Wheel
  21
- Tie Rods
  21
- Steering Assembly
  22
- Upper Steering Shaft
  23
- Intermediate Steering Shaft Assembly
  24
- Steering Knuckles
  25
- Shift Cable
  27
- Shift Lever
  27
- Accelerator Pedal
  27
- LCD Gauge
  28
- Checking/Adjusting Front Wheel Alignment
  29
- Front Bumper Assembly
  30
- Hood
  30
- Fenders
  31
- Floor
  31
- Dashboard
  32
- Belly Panel
  32
- Exhaust System
  33
- Cargo Box
  33
- Taillight Assembly
  34
- Seat
  34
- Troubleshooting
  35
- Engine/Transmission
  36
- Troubleshooting
  37
- Removing Engine/Transmission
  39
Top-Side Components

42
Servicing Engine (700)

79
- Removing Top-Side Components
  79
- Top-Side Components
  79
- For Assembly Purposes
  80
- NOTE: Keep the Mounting Hardware with the Covers
  80
- Servicing Top-Side Components
  83
- Installing Top-Side Components
  88
- Left-Side Components
  93
- Removing Left-Side Components
  93
- Servicing Left-Side Components
  95
- Installing Left-Side Components
  97
- Removing Right-Side Components
  100
- Right-Side Components
  100
- Servicing Right-Side Components
  103
- Installing Right-Side Components
  104
- Center Crankcase Components
  107
- Disassembling Crankcase Half
  107
- Separating Crankcase Halves
  107
- Servicing Center Crankcase Components
  109
- Assembling Crankcase Half
  114
- Joining Crankcase Halves
  116
- Installing Engine/Transmission
  117
- Fuel/Lubrication/Cooling
  120
- Throttle Body
  120
- Gas Tank
  121
- Gas/Vent Hoses
  123
- Oil Filter/Oil Pump
  123
- Liquid Cooling System
  124
- Radiator
  124
- Fan
  125
- Thermostat
  125
- Water Pump
  126
- Troubleshooting
  127
- Accessory Receptacle/Connector
  128
- Battery
  128
- Electrical System
  128
- Brakelight Switch
  129
- Engine Coolant Temperature (ECT) Sensor
  129
- Fan Motor
  130
- Ignition Coil
  130
- Power Distribution Module (PDM)
  130
- EFI Sensors/Components
  131
- Speed Sensor
  132
- Headlight Switch
  133
- Ignition Switch
  133
- RPM Limiter
  133
- Drive Select Switch
  134
- Front Drive Actuator
  134
- Reverse Override Switch
  134
- Stator Coil
  135
- Starter Motor
  136
- Starter Relay
  136
- Electronic Control Module (ECM)
  137
- Fuel Pump/Fuel Level Sensor
  137
- Regulator/Rectifier
  138
- Headlights
  139
- Ignition Timing
  139
- Taillight-Brakelight
  139
- Tilt Sensor
  139
- EFI Diagnostic System
  141
- Throttle Position Sensor (TPS)
  141
- Troubleshooting
  146
- Drive System
  147
- Front Drive Actuator
  147
- Front Differential
  148
- Drive Axles
  159
- Rear Gear Case
  162
- Hub
  164
- Hydraulic Brake Caliper
  166
- Universal Joints
  169
- Troubleshooting Drive System
  171
- Troubleshooting Brake System
  172
- Front A-Arms
  173
- Shock Absorbers
  173
- Suspension
  173
- Rear A-Arms
  176
- Wheels and Tires
  177
- Troubleshooting
  178

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