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Groundsmaster 328-D
Toro Groundsmaster 328-D Manuals
Manuals and User Guides for Toro Groundsmaster 328-D. We have
6
Toro Groundsmaster 328-D manuals available for free PDF download: Service Manual, Operator's Manual, Installation Manual
Toro Groundsmaster 328-D Service Manual (402 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 15.95 MB
Table of Contents
Ford Vsg-411 Engine
21
Service Manual
1
Safety Instructions
5
Equivalents and Conversions
10
Torque Specifications
11
Table of Contents
21
Spark Plug Inspection and Replacement
22
General Information
22
Adjustments
23
Alternator Belt Adjustment
23
Coolant Fan Belt Adjustment
23
Governor Adjustment
24
Chapter 3
26
Crankshaft Pulley Installation
26
Repairs
26
Engine Removal and Installation
27
Engine Repair Information
28
Table of Contents
29
Introduction
30
Specifications
31
General
32
Engine
33
Lubrication System
35
Fuel System
36
Cooling System
36
Electrical System
37
Tightening Torque
38
Special Tools
39
Adjustments
41
Valve Clearance
41
Engine Speed Adjustments
42
Throttle Linkage Adjustment
43
Troubleshooting
43
Testing
46
Glow Plug Test
46
Compression Test
47
Nozzle Tests
48
Injection Pump Test
50
Injection Timing Test
51
Fuel Pump Test
52
Thermostat Test
52
Preparation for Engine Repair
53
Cylinder and Cylinder Block Overhaul
53
External Engine Component Repair
54
Crankcase Breather System
54
Alternator Belt Service
55
Fan Belt Service
55
Fan, Fan Pulley and Fan Shaft Service
56
Glow Plug Replacement
59
Oil Pressure Switch Replacement
59
Oil Pump Servicing
60
Chapter 4 Stop Solenoid Replacement
62
Water Pump Servicing
63
Bleeding the Fuel System
64
Bleeding Air from the Injectors
65
Fuel Pump Service
65
Governor Inspection
67
Governor Mechanism Operation
67
Injection Pump Servicing
68
Nozzle Servicing
75
Removing and Installing the Engine
76
Removing the Engine
76
Installing the Engine
76
Cylinder Head Overhaul
77
Cylinder Head Removal
77
Cylinder Head Servicing
78
Valve Guides
79
Valves
79
Valve Seats
80
Valve Springs
81
Rocker Arm and Rocker Shaft Service
81
Cylinder Head Reassembly and Installation
82
Cylinder Block Overhaul
83
Cylinder Block Disassembly
83
Camshaft and Bearing
85
Fuel Injection Pump Camshaft
85
Crankshaft Bearings
86
Timing Gears
86
Connecting Rod and Connecting Rod Bearings
87
Cylinders
87
Oversized Pistons, Cylinder Bore and Rings
88
Piston and Pin Replacement
89
Engine Reassembly
89
Chapter 5 Hydraulic System
97
Chapter 11 - 72″Cutting Units
98
Chapter 12 - Triflex 88″Cutting Unit
98
Hydraulic Oil
98
Specifications
98
Hydraulic Fitting Installation
99
Hydraulic Hoses
99
Hydraulic Schematics
102
Hydraulic Flow Diagrams
103
Raising the Cutting Unit
104
Turning Steering Wheel to Right
105
Special Tools
106
Troubleshooting
108
Testing
114
Test No. 1: Charge Pressure
115
Test No. 2: Implement Relief Pressure
116
Test No. 3: Traction Pressure
117
Test No. 4: Charge Pump Flow and Implement Relief Pressure
118
Adjustments
119
Traction Control Rod Adjustment
119
Traction Pedal Friction Wheel Adjustment
119
Traction Control Neutral Adjustment
120
Lift Lever Latch Adjustment
121
Repairs
122
Transmission Trunnion Seal Replacement
122
Transmission By-Pass Valve
123
Transmission Acceleration Valves
124
Transmission Implement Relief Valve
125
Transmission Charge Relief Valve
126
Transmission Charge Pump
127
Transmission Removal and Installation
129
Separating Transmission into Sections
130
Transmission Overhaul
130
Transmission Pump Section
131
Transmission Center Section
133
Transmission Motor Section
134
Assembling Transmission Sections
135
Priming after Transmission Overhaul or Replacement
136
Lift Cylinder Removal and Installation
137
Lift Cylinder Repair
138
Lift Valve Removal and Installation
139
Lift Valve Repair
140
Chapter 6 Electrical System
141
Wiring Schematics
142
Groundsmaster 345
143
Groundsmaster 322-D/325-D
145
Special Tools
150
TROUBLESHOOTING (Groundsmaster 345)
152
Starting Problems
153
Operation Problems
155
Verify Interlock Operation
157
TROUBLESHOOTING (Groundsmaster 322-D/325-D)
158
Starting Problems
158
Operation Problems
161
Verify Interlock Operation
163
Testing
164
Ignition Key Switch
164
Seat Switch
165
Traction Neutral Switch
166
PTO Switch
166
Starter Interlock Relay
167
Battery
168
Glow Plugs (Groundsmaster 322-D/325-D Only)
168
Fuel Stop Solenoid (Groundsmaster 322-D/325-D Only)
169
(Groundsmaster 322-D/325-D Only)
172
Indicator Lights, Buzzers and Gauges
172
Temperature Relay
173
Engine Oil Pressure Switch
174
Fuel Gauge Sending Unit
175
Repairs
176
Battery Service
176
Traction (Neutral) Switch Replacement
178
Seat Switch Replacement
181
Electrical System
183
Special Tools
184
Battery Test (Open Circuit Test)
185
Charging System Test
185
Electrical System Quick Checks
185
Glow Plug System Test (Groundsmaster 328-D)
185
Component Testing
186
High Temperature Override Switch
186
Seat Switch
186
Start Enable, Run Enable, over Temperature and Seat Delay (GM 328-D) Relays
187
Fuel Sender
188
Diode Assembly
189
Fusible Link Harness
189
Control Ignition Delay Module (Groundsmaster 345)
190
Glow Relay (Groundsmaster 328-D)
190
Glow Controller (Groundsmaster 328-D)
191
Battery Service
194
Service and Repairs
194
Chapter 7 Differential Axle
197
Repairs
199
Axle Removal and Installation
199
Axle Shaft Disassembly and Wheel Bearing Service
200
Differential and Housing Disassembly
204
Differential and Housing Reassembly
210
Chapter 8 Steering and Brakes
221
Introduction
222
Special Tools
224
Specifications
224
Troubleshooting
225
Testing
227
Steering Cylinder Internal Leakage Test
228
Adjustments
229
Rear Wheel Toe-In Adjustment
229
Brake Adjustment
230
Steering Wheel Removal and Installation
231
Rear Axle Bushing Service
232
Steering Pivot Bushing Service
232
Rear Wheel Spindle Bushing Service
234
Front Wheel Bearing Service
235
Rear Wheel Bearing Service
236
Steering Cylinder Removal and Installation
238
Steering Cylinder Service
239
Brake Shoe Replacement
240
Steering Valve Removal and Installation
241
Steering Valve Service
242
Chapter 9 Transmission Coupler and Pto
273
Introduction
274
Troubleshooting
275
Engine to Transmission Coupler
275
PTO System
275
Checking Drive Coupling Alignment
276
Adjusting Drive Coupling Alignment
276
PTO Pulley and Engine Pulley Alignment
277
PTO Brake Adjustment
278
Drive Coupling Removal and Installation
279
Engine Pulley Yoke Bearing Replacement
280
PTO Belt Replacement
281
Removing PTO Control Lever and Linkage
282
PTO Shaft and Bearing Service
283
PTO Drive Shaft Universal Joint Replacement
285
Installing the PTO Drive Shaft
286
4Wd Rear Axle
297
Bevel Gear/Axle Case Removal
302
Differential Shafts
306
Chapter 10 .1
307
Axle Shafts
307
Removal
308
Installation
308
Input Shaft/Pinion Gear
308
Removal
310
Differential Gear
310
Inspection
311
Installation
312
Pinion Gear to Ring Gear Engagement
313
Gear Pattern Movement Summary
314
Bidirectional Clutch
315
Bidirectional Clutch Service
316
72" Cutting Units
317
Specifications
318
General Information
319
Grass Deflector
319
Troubleshooting
320
Adjustments
321
Height of Cut Adjustment
321
Belt Tension Adjustment
323
Repairs
324
Blade Service
324
Belt Replacement
326
Rear Caster Wheel Bearing Service
328
Front Caster Wheel Bearing Service
329
Separating Cutting Unit from Traction Unit
330
Mounting Cutting Unit to Traction Unit
332
Push Arm and Torsion Spring Service
334
Gearbox Removal and Installation
337
Blade Spindle Service
342
Triflex 88" Cutting Unit
345
Specifications
346
General Information
347
Grass Deflectors
347
Troubleshooting
348
Adjustments
349
Mechanical Door
349
Skid and Roller Adjustment
349
Height of Cut Adjustment
350
Belt Tension Adjustment
353
Wing Shaft End Play
355
Wing Lift Cylinders
356
Wing Stop Adjustment
356
Blade Service
357
Repairs
357
Belt Replacement
359
Rear Caster Wheel Bearing Service
362
Front Caster Wheel Bearing Service
363
Separating Cutting Unit from Traction Unit
364
Mounting Cutting Unit to Traction Unit
365
Push Arm and Torsion Spring Service
367
Gear Case Removal and Installation
370
Blade Spindle Service
375
72" Recycler
377
Specifications
378
Troubleshooting
379
Adjustments
380
Height of Cut Adjustment
380
Adjusting Skids
381
Repairs
383
Blade Service
383
Belt Replacement
385
Caster Wheel Bearing Service
387
Separating Cutting Unit from Traction Unit
388
Mounting Cutting Unit to Traction Unit
389
Push Arm and Torsion Spring Service
390
Gearbox Removal and Installation
393
Blade Spindle Service
398
Advertisement
Toro Groundsmaster 328-D Operator's Manual (56 pages)
2 & 4 Wheel Drive Traction Units
Brand:
Toro
| Category:
Lawn Mower
| Size: 9.86 MB
Table of Contents
Table of Contents
2
Introduction
3
Safety
3
Safe Operating Practices
4
Maintenance and Storage
5
Toro Riding Mower Safety
6
Sound Power Level
7
Sound Pressure Level
7
Vibration Level
7
Safety and Instruction Decals
7
Specifications
13
General Specifications
13
Dimensions and Weights (Approx.)
14
Attachments/Accessories
14
Setup
15
Loose Parts
15
Installing the Steering Cylinder
16
(Models 30627 & 30631 Only)
16
Installing the Tie Rod
16
Installing the Rear Bumper
16
Installing the Front and Rear Wheels
16
Removing the Battery from the Chassis
16
Installing the Seat
17
Installing the Seat Belt
18
Installing the Roll Bar
19
Pushing the Traction Unit off of the Pallet
19
Activating and Charging the Battery
19
Installing the Battery in the Chassis
20
Installing the Ball Joint and Connecting the Lift Cylinder
21
Checking the Tire Pressure
21
Checking the Torque of the Front Wheel Nuts
22
Greasing the Traction Unit
22
Install Rear Weight
22
Before Operating
23
Hood Prop
23
(Models 30626 & 30627 Only)
23
Checking the Crankcase Oil
23
Filling the Fuel Tank
24
Check Cooling System
24
Checking the Hydraulic System Fluid
25
Checking the Hydraulic System
25
Checking the Rear Axle
26
Check Bidirectional Clutch Lubricant
26
(Models 30627 & 30631 Only)
26
Operation
27
Controls
27
Pto Lever
28
Temperature Gauge
28
Fuel Gauge
28
Hour Meter
28
Oil Pressure Warning Light
28
Key Switch
28
Throttle Control
28
Starting/Stopping Engine
29
Bleeding Fuel System
29
Checking the Interlock Switches
30
Pushing or Towing the Traction Unit
30
Operating Characteristics
31
Maintenance
32
Recommended Maintenance Schedule
32
Daily Maintenance Checklist
33
Lubricating the Machine
34
General Air Cleaner Maintenance
35
Servicing Air Cleaner
35
Cleaning the Radiator and Screen
36
Changing Engine Oil and Filter
36
Servicing Fuel System
37
Bleeding Air from Injectors
38
Cleaning Radiator and Screen
38
Changing Coolant in Cooling System
38
Servicing the Engine Belts
39
Adjusting Throttle
40
Adjusting Traction Control Rod
40
Adjusting Traction Pedal Friction Wheel
41
Adjusting the Traction Drive for Neutral
41
Adjusting the Traction Interlock Switch
41
Replacing the PTO Switch
41
Adjusting PTO Drive Belt Tension
42
Adjusting the Parking Brake Interlock Switch
42
Adjusting the Tilt Steering Control
43
Adjusting Rear Wheel Toe-In
43
(Models 30627 & 30631 Only)
43
Adjusting Rear Wheel Toe-In (Models 30626 & 30630 Only)
43
Adjusting Steering Stops
44
(Models 30627 & 30631 Only)
44
Adjusting the Rear Wheel Bearings
44
(Models 30626 & 30630 Only)
44
Adjusting the Brakes
44
Replacing the Hydraulic Fluid Filter
46
Changing the Hydraulic System Fluid
46
Changing Rear Axle Lubricant
47
Checking Steering Cylinder Bolt Torque
47
(Models 30627 & 30631 Only)
47
Changing Bidirectional Clutch Lubricant
48
(Models 30627 & 30631 Only)
48
Fuses
48
Servicing the Battery
48
Hydraulic Schematic
49
(Models 30627 & 30631 Only)
49
Hydraulic Schematic
50
(Models 30626 & 30630 Only)
50
Electrical Schematic
51
(Models 30627 & 30631 Only)
51
Electrical Schematic
52
(Models 30626 & 30630 Only)
52
Seasonal Storage
53
Traction Unit
53
Engine
53
The Toro General Commercial Products Warranty
56
Toro Groundsmaster 328-D Operator's Manual (56 pages)
2 & 4 Wheel Drive Traction Units
Brand:
Toro
| Category:
Lawn Mower
| Size: 2.48 MB
Table of Contents
Table of Contents
2
Introduction
2
Safety
4
Safe Operating Practices
4
Maintenance and Storage
5
Toro Riding Mower Safety
6
Sound Power
7
Sound Pressure
7
Vibration
7
Safety and Instructional Decals
8
Setup
14
1 Installing the Steering Cylinder (Models 30627 & 30631 Only)
15
2 Installing the Tie Rod
15
30631 Only)
15
3 Installing the Rear Bumper (Models 30627 & 30631 Only)
15
4 Installing the Front and Rear Wheels
16
5 Removing the Battery from the Chassis
16
6 Installing the Seat
16
7 Installing the Seat Belt
18
8 Installing the Roll Bar
19
9 Pushing the Traction Unit off of the
19
Pallet
19
10 Activating and Charging the Battery
19
11 Installing the Battery in the Chassis
21
12 Installing the Ball Joint and Connecting the Lift Cylinder
21
13 Installing the Rear Weight
22
14 Finishing the Setup
23
Product Overview
24
Controls
24
Fuel Gauge
25
Hour Meter
25
Oil Pressure Warning Light
25
Pto Lever
25
Temperature Gauge
25
Key Switch
25
Throttle Control
25
Specifications
26
Attachments/Accessories
26
Operation
27
Before Operating
27
Check Cooling System
28
Starting/Stopping Engine
30
Bleeding Fuel System
31
Checking the Interlock Switches
31
Pushing or Towing the Traction Unit
32
Operating Characteristics
32
Maintenance
34
Recommended Maintenance Schedule(S)
34
Daily Maintenance Checklist
35
Lubrication
36
Engine Maintenance
37
General Air Cleaner Maintenance
37
Servicing Air Cleaner
37
Cleaning the Radiator and Screen
38
Changing Engine Oil and Filter
38
Bleeding Air from Injectors
39
Fuel System Maintenance
39
Fuel Tank
39
Fuel Lines and Connections
39
Servicing the Water Separator
39
Electrical System Maintenance
40
Fuses
40
Servicing the Battery
40
Drive System Maintenance
41
Adjusting Rear Wheel Toe-In (Models 30626 & 30630 Only)
41
Adjusting Steering Stops (Models 30627 & 30631 Only)
41
Adjusting the Rear Wheel Bearings (Models 30626 & 30630 Only)
41
Changing Rear Axle Lubricant (Models 30627 & 30631 Only)
42
Checking Steering Cylinder Bolt Torque (Models 30627 & 30631 Only)
42
Changing Bidirectional Clutch Lubricant (Models 30627 & 30631 Only)
42
Cooling System Maintenance
43
Cleaning Radiator and Screen
43
Changing Coolant in Cooling System
43
Brake Maintenance
44
Adjusting the Brakes
44
Belt Maintenance
45
Servicing the Engine Belts
45
Adjusting PTO Drive Belt Tension
46
Controls System Maintenance
46
Adjusting Throttle
46
Adjusting Traction Control Rod
46
Adjusting Traction Pedal Friction Wheel
47
Adjusting the Traction Drive for Neutral
47
Adjusting the Traction Interlock Switch
48
Replacing the PTO Switch
48
Adjusting the Parking Brake Interlock Switch
48
Hydraulic System Maintenance
49
Adjusting the Tilt Steering Control
49
Traction Unit
51
Advertisement
Toro Groundsmaster 328-D Operator's Manual (56 pages)
2 & 4 Wheel Drive Traction Units
Brand:
Toro
| Category:
Lawn Mower
| Size: 2.92 MB
Table of Contents
Table of Contents
2
Contents
2
Introduction
3
Safety
4
Maintenance and Storage
6
Toro Riding Mower Safety
6
Vibration Level
7
Safety and Instruction Decals
8
Specifications
14
Dimensions and Weights
15
Optional Equipment
16
Setup
17
Loose Parts
17
Installing the Steering Cylinder
18
Installing the Tie Rod
18
Installing the Rear Bumper
18
Installing the Front and Rear Wheels
18
Installing the Steering Wheel
19
Removing the Battery from the Chassis
19
Installing the Seat
19
Installing the Seat Belt
21
Installing the Roll Bar
21
Pushing the Traction Unit off of the Pallet
21
Activating and Charging the Battery
22
Installing the Battery in the Chassis
22
Installing the Ball Joint and Connecting the Lift Cylinder
22
Checking the Tire Pressure
23
Checking the Torque of the Front Wheel Nuts
23
Greasing the Traction Unit
23
Install Rear Weight
24
Before Operating
25
Hood Prop
25
Check Engine Oil
25
Filling the Fuel Tank
26
Check Cooling System
26
Checking the Hydraulic System Fluid
26
Checking the Rear Axle
27
Check Bidirectional Clutch Lubricant
27
Operation
28
Controls
28
Pto Lever
29
Temperature Gauge
29
Fuel Gauge
29
Hour Meter
29
Oil Pressure Warning Light
29
Key Switch
29
Starting/Stopping Engine
30
Bleeding Fuel System
30
Checking the Interlock Switches
31
Pushing or Towing the Traction Unit
31
Operating Characteristics
32
Maintenance
33
Recommended Maintenance Schedule
33
Daily Maintenance Checklist
34
Lubricating the Machine
35
General Air Cleaner Maintenance
36
Servicing Air Cleaner
36
Cleaning the Radiator and Screen
37
Changing Engine Oil and Filter
37
Servicing Fuel System
38
Bleeding Air from Injectors
39
Cleaning Radiator and Screen
39
Changing Coolant in Cooling System
39
Servicing the Engine Belts
40
Adjusting Throttle
41
Adjusting Traction Control Rod
42
Adjusting Traction Pedal Friction Wheel
42
Adjusting the Traction Drive for Neutral
42
Adjusting the Traction Interlock Switch
42
Replacing the PTO Switch
43
Adjusting PTO Drive Belt Tension
43
Adjusting the Parking Brake Interlock Switch
44
Adjusting the Tilt Steering Control
44
Adjusting Rear Wheel Toe-In
45
Adjusting the Rear Wheel Bearings
45
Adjusting the Brakes
46
Replacing the Hydraulic Fluid Filter
47
Changing the Hydraulic System Fluid
47
Changing Rear Axle Lubricant
48
Changing Bidirectional Clutch Lubricant
49
Fuses
49
Servicing the Battery
49
Hydraulic Schematics
50
Electrical Schematics
52
Seasonal Storage
54
Traction Unit
54
Engine
54
The Toro General Commercial Products Warranty
56
Toro Groundsmaster 328-D Operator's Manual (40 pages)
4-Wheel Drive Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 2.2 MB
Table of Contents
Table of Contents
2
Contents
2
Introduction
3
Safety
4
Safe Operating Practices
4
Safety and Instruction Decals
8
Specifications
11
Before Operating
13
Check the Engine Oil
13
Filling the Fuel Tank
13
Check the Cooling System
14
Checking the Hydraulic System Oil
14
Checking the Rear Axle
15
Check the Bi-Directional Clutch's Lubricant
15
Operation
16
Controls
16
Starting/Stopping the Engine
18
Bleeding the Fuel System
19
Checking the Interlock Switches
19
Pushing or Towing the Traction Unit
20
Operating Characteristics
20
Maintenance
22
Recommended Maintenance Schedule
22
Daily Maintenance Checklist
23
Lubricating the Machine
23
General Air Cleaner Maintenance
24
Servicing the Air Cleaner
24
Cleaning the Radiator and Screen
25
Changing Engine Oil and Filter
25
Servicing the Fuel System
26
Cleaning Radiator and Screen
27
Changing Coolant in the Cooling System
28
Servicing the Engine Belts
28
Adjusting the Throttle
29
Adjusting the Traction Control Rod
30
Adjusting the Traction Pedal Friction Wheel
30
Adjusting the Traction Drive for Neutral
30
Adjusting the Traction Interlock Switch
31
Replacing the Power Take-Off Switch
31
Correcting Power Take-Off Drive Belt Slippage
32
Adjusting the Parking Brake Interlock Switch
32
Adjusting the Tilt Steering Control
33
Adjusting Rear Wheel Toe-In
33
Adjusting the Brakes
33
Adjusting the Lift Lever Latch
35
Replacing the Hydraulic Oil Filter
35
Changing the Hydraulic System Oil
36
Changing Rear Axle Lubricant
37
Changing the Bi-Directional Clutch's Lubricant
37
Fuses
37
Servicing the Battery
38
Seasonal Storage
38
Traction Unit
38
Engine
38
Toro Groundsmaster 328-D Installation Manual (14 pages)
Brand:
Toro
| Category:
Farm Equipment
| Size: 3.8 MB
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