Yamaha Fazer Manuals

Manuals and User Guides for Yamaha Fazer. We have 2 Yamaha Fazer manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha Fazer Service Manual

Yamaha Fazer Service Manual (213 pages)

Brand: Yamaha | Category: Motorcycle | Size: 9.14 MB

Table of Contents

Table of Contents

16
- Specifications
  3
  - How to Use this Manual
    4
  - Carburetion
    5
  - Chassis
    5
  - Electrical
    5
  - Periodic Inspection and
    5
  - Table of Contents
    7
  - Motorcycle Identification
    8
- Chapter 1
  
  8
  - Engine Serial Number
    8
  - Frame Serial Number
    8
  - Important Information
    9
    
    Preparation for Disassembly
    9
    
    All Replacement Parts
    10
    
    Bearings and Oil Seals
    10
    
    Circlips
    10
    
    Gaskets, Oil Seals, and O-Rings
    10
    
    Lock Washers/Plates and Cotter Pins
    10
    
    Special Service Tools
    11
    
    Special Service Tools
    13
    
    Service Instruments
    14
    
    Special Service Materials
    15
- Chapter 2
  
  17
  - General Specifications
    17
  - Specifications
    17
  - Maintenance Specifications
    20
    
    Engine
    20
    
    Chassis
    26
    
    Electrical
    29
    
    General Torque Specifications
    31
  - Lubrication Points and Lubricant Type
    32
    
    Engine
    32
    
    Chassis
    33
  - Engine Lubrication Route
    34
  - Engine Bearings
    36
  - Cable Routing
    37
Table of Contents

41
- Chapter 3 Periodic Maintenance/Lubrication Intervals
  
  42
  - Side Cover, Seat and Fuel Tank
    44
    
    Removal
    44
    
    Installation
    46
  - Engine
    47
    
    Valve Clearance Checking Adjustment
    47
    
    Idling Co Measurement, and Adjustment
    49
    
    Throttle Cable Adjustment
    50
    
    Ignition Timing Check
    52
    
    Compression Pressure Measurement
    54
    
    Engine Oil Level Inspection
    55
    
    Engine Oil Replacement
    55
    
    Air Filter Cleaning
    57
    
    Clutch Cable Adjustment
    58
    
    Front Brake Adjustment
    59
    
    Rear Brake Adjustment
    59
    
    Brake Light Switch Adjustment
    60
    
    Brake Shoe Inspection
    60
    
    Drive Chain Slack Adjustment
    61
    
    Steering Head Inspection
    63
    
    Front Fork Inspection
    65
    
    Rear Shock Absorber Adjustment
    66
    
    Tyre Inspection
    67
    
    Spoke Inspection and Tightening
    68
    
    Wheel Inspection
    68
  - Electrical Battery Inspection
    69
    
    Battery Installation
    70
    
    Fuse Inspection
    71
    
    Headlight Beam Adjustment
    72
    
    Headlight Bulb Replacement
    72
Table of Contents

73
- Chapter 4
  
  75
  - Battery
    75
  - Carburetor
    75
  - Engine Oil Drain
    75
  - Engine Removal
    75
  - Side Covers, Seat and Fuel Tank Removal
    75
  - Clutch Cable
    76
  - Drive Chain
    76
  - Exhaust Muffler
    76
  - Footrest Assembly
    76
  - Engine Removal
    77
  - Leads
    77
  - Shift Pedal
    77
  - Engine Disassembly
    78
    
    Cylinder Head, Cylinder and Piston
    78
    
    Clutch
    81
    
    Oil Pump
    82
    
    Kick Starter
    83
    
    Shift Shaft
    83
    
    Crankcase
    85
    
    Crankshaft
    86
    
    Transmission and Shifter
    86
  - Inspection and Repair
    89
    
    Cylinder Head
    89
    
    Valve Seats
    90
    
    Valve Springs and Valves
    92
    
    Camshaft
    93
    
    Rocker Arms and Rocker Arm Shafts
    94
    
    Timing Chain Tensioner
    95
    
    Timing Chain, Sprockets and Chain Guides
    95
    
    Cylinder and Pistons
    96
    
    Piston Rings
    97
    
    Piston Pin
    98
    
    Crankshaft
    99
    
    Clutch
    100
    
    Primary Drive Gear
    100
    
    Push Rod
    101
    
    Shift Fork Shift Cam
    102
    
    Kick Starter
    103
    
    Oil Pump
    104
    
    Bearings and Oil Seals
    105
    
    Crankcase
    105
    
    Oil Delivery Passage(CC Cover Rh)
    105
  - Circlips and Washers
    105
  - Engine Assembly and Adjustment
    106
  - Crankshaft
    109
  - Transmission
    111
  - Shifter
    112
  - Crankcase
    114
  - CDI Magneto
    116
  - Shift Shaft and Kick Starter
    118
  - Clutch, Primary Drive Gear and Oil Pump
    121
  - Cylinder and Piston
    126
  - Cylinder Head
    127
  - Cam Sprocket and Timing Chain
    128
  - Engine Mounting
    134
Table of Contents

137
- Chapter 5
  
  139
  - Removal
    139
  - Disassembly
    140
  - Inspection
    142
  - Assembly
    143
  - Installation
    144
  - Tuning
    145
  - Fuel Level Adjustment
    146
  - Throttle Position Sensor (Tps)
    147
  - Air Induction System
    149
Table of Contents

150
- Chapter 6
  
  151
  - Front Wheel
    151
  - Front Wheel and Front Brake
    151
  - Front Brake
    152
  - Removal
    153
  - Front Wheel Inspection
    154
  - Brake Shoe Plate Disassembly
    155
  - Speedometer Gear Inspection
    155
  - Front Brake Inspection
    156
  - Brake Shoe Plate Assembly
    157
  - Front Wheel Installation
    158
  - Rear Wheel and Rear Brake
    160
  - Rear Brake
    161
  - Removal
    162
  - Rear Brake Inspection
    163
  - Rear Wheel Inspection
    163
  - Rear Wheel Installation
    164
  - Drive Chain and Sprockets
    165
  - Removal
    166
  - Drive Chain Inspection
    167
  - Clutch Hub Inspection
    168
  - Driven Sprocket and Drive Chain Installation
    168
  - Driven Sprocket Assembly
    168
  - Front Fork
    170
  - Front Fork Disassembly
    171
  - Front Fork Removal
    171
  - Front Fork Inspection
    173
  - Front Fork Assembly
    174
  - Front Fork Installation
    176
  - Steering Head and Handlebar
    177
  - Removal
    178
  - Handlebar Inspection
    179
  - Handlebar Removal
    179
  - Steering Inspection
    180
  - Steering Installation
    180
  - Handlebar Installation
    181
  - Removal
    183
  - Inspection
    184
Table of Contents

185
- Chapter 7
  
  186
  - Circuit Diagram
    186
  - Location of Electrical Components
    187
  - Checking of Connections
    188
  - Ignition System/Charging System
    189
    
    Circuit Diagram
    189
    
    Troubleshooting
    189
  - Charging System
    194
    
    Troubleshooting
    194
  - Lighting System
    195
    
    Circuit Diagram
    195
    
    Troubleshooting
    195
  - Signal System
    199
    
    Circuit Diagram
    199
    
    Troubleshooting
    199
- Chapter 8
  
  207
  - Starting Failure/ Hard Starting
    207
  - Poor Idle Speed Performance
    208
  - Poor Medium and High Speed Performance
    208
  - Poor Speed Performance
    209
  - Clutch Slipping/Dragging
    209
  - Faulty Gear Shifting
    210
  - Over Heating
    210
  - Faulty Brake
    210
  - Front Fork Malfunction
    211
  - Unstable Handling
    211
  - Faulty Signal and Lighting System
    212

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Yamaha Fazer Owner's Manual

Yamaha Fazer Owner's Manual (79 pages)

Starter Motor & Disc Brake

Brand: Yamaha | Category: Motorcycle | Size: 4.93 MB

Table of Contents

Table of Contents
5
1 Road Safety Tips

7
2 Description

8
- Left View
  8
- Right View
  9
- Controls/Instruments
  10
3 Instrument and Control Functions

11
- Main Switch Cum Steering Lock
  11
- Speedometer
  12
- Tachometer
  12
- Indicator Lights
  12
- Handlebar Switches/Kill Switch
  13
- Starter Switch
  13
- Clutch Lever
  14
- Shift Pedal
  14
- Front Brake Lever
  14
- Rear Brake Pedal
  15
- Fuel Tank Cap
  15
- Fuel
  16
- Fuel Cock
  16
- Starter Lever
  17
- Kick Starter
  18
- Seat
  18
- Storage Compartment
  19
- Rear Shock Absorber Adjustment
  19
- Handle Seat, Stay Lock
  20
4 Pre-Operation Checks

21
- Pre-Operation Check List
  21
5 Operation and Important Riding Points

23
- Starting and Warming up a Cold Engine
  23
- Starting a Warm Engine
  24
- Shifting
  24
- Tips for Reducing Fuel Consumption
  25
- Running-In
  25
- Parking
  26
6 Periodic Maintenance and Minor Repair

27
- Tool Kit
  27
- Preventive Maintenance Schedule
  29
- Panel Removal and Installation
  31
- Spark Plug Inspection
  33
- Engine Oil
  34
- Air Filter
  36
- Carburetor Adjustment
  37
- Idle Speed Adjustment
  38
- Throttle Cable Free Play Adjustment
  38
- Valve Clearance Adjustment
  39
- Tyres
  39
- Wheels
  41
- Clutch Lever Free Play Adjustment
  42
- Rear Brake Adjustment
  43
- Brake Light Switch Adjustment
  43
- Checking Brake Fluid Level
  44
- Drive Chain Slack Check
  45
- Drive Chain Slack Adjustment
  46
- Drive Chain Lubrication
  48
- Cable Inspection and Lubrication
  48
- Throttle Cable and Grip Lubrication
  48
- Brake and Shift Pedal Lubrication
  49
- Brake and Clutch Lever Lubrication
  49
- Center and Sidestand Lubrication
  49
- Front Fork Inspection
  50
- Steering Inspection
  50
- Wheel Bearings
  51
- Battery
  51
- Fuse Replacement
  53
  - Headlight Bulb Replacement
    54
  - Turn Signal and Taillight Bulb Replacement
    55
  - Front Wheel Removal
    55
  - Front Wheel Installation
    57
  - Rear Wheel Removal
    57
  - Rear Wheel Installation
    59
  - Troubleshooting
    59
  - Troubleshooting Chart
    60
- Cleaning & Storage
  61
  - Cleaning
    61
  - Storage
    62
- Specifications
  63
- Customer Information
  66
  - Key Identification Number
    66
  - Frame Serial Number
    66
  - Engine Serial Number
    66
  - Pre-Delivery Inspection
    67
  - Installation
    71

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