Differential Components; Differential Disassembly And Assembly - Suzuki Swift Sport 2004 Service & Repair Manual

Differential Components

1. Differential pinion washer
2. Differential side pinion gear
3. Differential side gear
4. Side gear washer
5. Differential side bearing
6. Differential pinion shaft pin
7. Differential case

Differential Disassembly and Assembly

Disassembly
1) Using special tools, remove right bearing (1).
Special tool
(A): 09913–60910
(B): 09925–88210
(B)
S7RS0B5206026
(A)
1
I5JB0A321013-02
Manual Transmission/Transaxle:
I6RS0C520007-01
8. Final gear
9. Final gear bolt
10. Differential pinion shaft
: 90 N⋅m (9.0 kgf-m, 65.0 lb-ft)
: Do not reuse.
: Apply transaxle oil.
2) Remove left bearing in the same manner at Step 1).
3) Support differential case with soft jawed vise and
remove final gear bolts then take out final gear.
4) Using special tool and hammer, drive out differential
pinion shaft pin and then disassemble component
parts.
Special tool
(C): 09922–85811
1. Differential case
2. Differential gear
3. Differential pinion shaft
5B-33
S7RS0B5206025
IYSY01521077-01