ABB TZIDC-200 Operating Instructions Manual
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ABB TZIDC-200 Operating Instructions Manual

Electro-pneumatic positioner. for 4 ... 20 ma two-wire technology, hart, profibus pa, foundation fieldbus
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Operating Instruction
Electro-Pneumatic Positioner
42/18-85-EN
TZIDC-200, TZIDC-210, TZIDC-220
for 4 ... 20 mA two-wire technology,
HART, PROFIBUS PA,
FOUNDATION fieldbus

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  • Page 1 Operating Instruction Electro-Pneumatic Positioner 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220 for 4 ... 20 mA two-wire technology, HART, PROFIBUS PA, FOUNDATION fieldbus...
  • Page 2 Phone: +49 180 5 222 580 automation.service@de.abb.com © Copyright 2016 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright. It assists the user in safe and efficient operation of the device. The contents of this document, whether whole or in part, may not be copied or reproduced without prior approval by the copyright holder.

  • Page 3: Table Of Contents

    Mechanical feedback with micro switches for 24 V ................26     Pneumatic connection ..........................27     Commissioning ............................28     TZIDC-200 ..............................28     7.1.1 Operating modes ........................... 29     7.1.2 Sample parameters ..........................30  ...
  • Page 4     9.3.10 Accessories ............................47     Ex relevant specifications ......................... 48     10.1 TZIDC-200 ..............................48     10.1.1 FM / CSA ............................... 48     10.1.2 ATEX / GOST Russia / GOST Ukraine ....................48  ...

  • Page 5: Safety

    Prior to using corrosive and abrasive materials for measurement purposes, the operator must check the level of resistance of all parts coming into contact with the materials to be measured. ABB Automation Products GmbH will gladly support you in selecting the materials, but cannot accept any liability in doing so.

  • Page 6: Warranty Provisions

    Failure to observe this safety information may result in damage to or destruction of the product and/or other system components. IMPORTANT (NOTE) This symbol indicates operator tips, particularly useful information, or important information about the product or its further uses. It does not indicate a dangerous or damaging situation. TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...

  • Page 7: Name Plate

    Supplypress: 20 ... 90 psi Zuluftdruck: 1,4 ... 6 bar Input: analog 4 - 20 mA Eingang: ABB Automation Products GmbH Schillerstrasse 72 D - 32425 Minden Made in Germany M00406 Fig. 1: Name plate 1 Complete model name 6...

  • Page 8: Installation Safety Information

    Incorrect parameter values can cause the valve to move unexpectedly. This can lead to process failures and result in injuries. Before recommissioning a TZIDC-200, TZIDC-210, TZIDC-220 positioner that was used at another location, the device must always be reset to factory settings. Never start Autoadjust before restoring factory settings.

  • Page 9: Returning Devices

    According to EC guidelines for hazardous materials, the owner of hazardous waste is responsible for its disposal or must observe the following regulations for shipping purposes: All devices delivered to ABB Automation Products GmbH must be free from any hazardous materials (acids, alkalis, solvents, etc.).

  • Page 10: Disposal

    If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. 1.13.2 RoHS Directive 2002/95/EC With the Electrical and Electronic Equipment Act (ElektroG) in Germany, the European Directives 2002/96/EC (WEEE) and 2002/95/EC (RoHS) are translated into national law.
  • Page 11 Handle the housing cover carefully. Place the housing cover only on a smooth and clean surface. DANGER – Risk of explosion (TZIDC-200 only) It is prohibited to use the local communication interface (LKS) in an explosion risk area. Never use the local communication interface (LKS) on the main board with a positioner that is being used in an explosion risk area.

  • Page 12: Design And Function

    In both cases, the “mechanical position indicator” (8) must be installed. Functionality TZIDC-200, TZIDC-210, TZIDC-220 positioners are electronically configurable positioners with communication capabilities designed for mounting on pneumatic linear or rotary actuators. Fully automatic determination of the control parameters and adaptation to the final control element yield considerable time savings and an optimal control behavior.

  • Page 13: Mounting

    Incorrect parameter values can cause the valve to move unexpectedly. This can lead to process failures and result in injuries. Before recommissioning a TZIDC-200, TZIDC-210, TZIDC-220 positioner that was used at another location, the device must always be reset to factory settings. Never start Autoadjust before restoring factory settings.
  • Page 14 During installation make sure that the actuator travel or rotation angle for position feedback is implemented correctly. The maximum rotation angle for position feedback is 60° when installed on linear actuators and 120° on part-turn actuators. The minimum angle is always 25°. TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...

  • Page 15: Mounting On Linear Actuators

    Screw (1) and shim (2) for mounting on cast iron yoke. • Two U-bolts (7) each with two shims (8) and two nuts (9) for mounting on columnar yoke. Required tools: Wrench, size 10 / 13 Allen key, size 4 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...
  • Page 16 (5) and nut (4) at the lever. The scale on the lever indicates the link point for the stroke range. • Place the washer (2) on the screw (1). Insert the screw in the lever and lock with the nut (3). TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...
  • Page 17 Attach the mount bracket (1) with screws (2) and shims (3) to the proper holes on the positioner housing. Tighten the screws as evenly as possible to ensure subsequent linearity. Align the mount bracket in the oblong hole to ensure that the operating range is symmetrical (lever moves between the arrows (4)). 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...
  • Page 18 Add the washers (5) and nuts (6). Hand tighten the nuts. IMPORTANT (NOTE) Adjust the height of the positioner on the cast iron yoke or columnar yoke until the lever is horizontal (based on visual check) at half stroke of the valve. TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...
  • Page 19 Adjust the actuator stroke so that you can make use of as large an angle of rotation as possible (symmetrical around the center position) on the position sensor. Recommended range for linear actuators: between -28 ... 28° Minimum angle: 25° IMPORTANT (NOTE) After mounting, check whether the positioner is operating within the sensor range. 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 20: Mounting On Part-Turn Actuator

    (6) to the positioner. • Four screws M5 (7), four spring washers (8), and four shims (9) for attaching the mounting bracket to the actuator. Required tools: Wrench, size 10 / 13 Allen key, size 3 TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...
  • Page 21 • Place the adapter in the proper position on the feedback shaft and fasten with set screws (3). One of the set screws must be locked in place on the flat side of the feedback shaft. 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...
  • Page 22 2. Screwing mounting bracket on to positioner Fig. 14 1 Mounting bracket 3. Screwing positioner on to actuator Fig. 15 IMPORTANT (NOTE) After mounting, check whether the working range for the actuator matches the sensor range for the positioner. TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...

  • Page 23: Electrical Connections

    Electrical connections Electrical connections DANGER – Risk of explosion (TZIDC-200 only) It is prohibited to use the local communication interface (LKS) in an Ex area. Never use the local communication interface (LKS) on the main board with a positioner that is being used in an explosion risk area.

  • Page 24: Screw Terminal Assignments

    9 Grounding screw 3 Module for digital position feedback or terminals of the shutdown module 4 Installation kit for digital position feedback, either proximity switches or 24 V microswitches 5 Same as 4 1) TZIDC-200 only TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...

  • Page 25: Cable Entry

    2. Rotate the position indicator on the shaft to the desired position. 3. Attach the housing cover. 4. Affix the symbol label to mark the minimum and maximum valve positions on the housing cover. IMPORTANT (NOTE) The adhesive labels are located on the inside of the cover. 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 26: Mechanical Digital Feedback With Proximity Switches

    2. Set min. contact (2, upper washer); fasten the lower washer with the special adjustment retainers and rotate upper disk manually to adjust. 3. Connect the micro switch. 4. Attach the housing cover and screw onto housing; hand-tighten screws. TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...

  • Page 27: Pneumatic Connection

    Pneumatic connection Pneumatic connection IMPORTANT (NOTE) The TZIDC-200, TZIDC-210, TZIDC-220 positioners must be supplied with instrument air that is free of oil, water, and dust. The purity and oil content should meet the requirements of Class 3 according to DIN / ISO 8573-1.

  • Page 28: Commissioning

    Autoadjust then runs again. IMPORTANT (NOTE) Autoadjust does not always result in optimum control conditions. The zero position is determined automatically and saved during Autoadjust (counter-clockwise (CTCLOCKW) for linear actuators and clockwise (CLOCKW) for part-turn actuators). TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...

  • Page 29: Operating Modes

    1) Since self-optimization in operating mode 1.0 is subject to several factors during control operation with adaptation, incorrect adjustments could be made over an extended period. 2) Position not active 3) For high-speed mode: Press simultaneously 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 30: Sample Parameters

    • Press twice briefly is displayed • Release is displayed 3. Select parameter 3.2: • Press and hold • Press twice briefly is displayed • Release 4. Change parameter settings: • Press briefly to select TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...
  • Page 31 3 to 0 The new parameter setting is saved and the positioner automatically returns to the working level and continues to run in the operating level that was active before calling up the configuration level. 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 32: Tzidc-210 / Tzidc-220

    Release ; this starts Autoadjust For rotary actuators • Press and hold down until is displayed. Release the control button • Press again and hold down until the countdown ends • Release ; this starts Autoadjust TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...
  • Page 33 This step is only required for critical (e.g., very small) actuators. It is not necessary under normal circumstances. 1) The zero position is determined automatically and saved during Autoadjust (counter-clockwise (CTCLOCKW) for linear actuators and clockwise (CLOCKW) for rotary actuators). 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 34: Setting The Bus Address

    3 to 0. The new parameter setting is saved and the positioner automatically returns to the working level, continuing to run on the operating level that was active prior to the configuration level being called up. TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...

  • Page 35: Request Information

    ° ° Manual adjustment in the operating range Adjust with conf conf ° ° Manual adjustment in the sensor range Adjust with conf conf 1) Positioning not active. 2) for high-speed mode: Press simultaneously. 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 36: Sample Parameters

    Press and release twice, is displayed • Release is displayed 3. Select parameter 3.2: • Press and hold down • Press and release twice, is displayed • Release 4. Change parameter settings: • Press and release to select TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...

  • Page 37: Maintenance

    Essentially, no maintenance is required for the positioners. We recommend that you regularly check the built-in filter for pollution. IMPORTANT (NOTE) Perform a functional check of the emergency shutdown module (option) at least every 2 years. 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 38: Functional Check For Emergency Shutdown Module

    2. Move the slide switch (1) from center position "On" to the upper and lower switch positions ("Off1" or "Off2"), and check whether the actuator is depressurized. 3. Reset the slide switch to the center position ("On") after the functional check. 4. Replace the housing cover. TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...

  • Page 39: Specifications

    5 ... 11 V DC Supply voltage Switching state logical "0" Current > 0.35 mA … < 1.2 mA Current > 2.1 mA Switching state logical "1" normally logical "0" or logical "1" Effective direction (configurable) 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 40: Transmission Data And Influences

    IMPORTANT (NOTE) Applies to applications with single-acting and depressurizing pneumatics. 9.1.6 Environmental capabilities The positioner TZIDC / TZIDC-200 and the emergency shutdown module for meet the requirements regarding: Ambient temperature functional safety acc. to IEC 61508 For operation, storage and transport: -40 …...

  • Page 41: Options

    The module for the emergency shutdown function uses the same space as the module for analog feedback and the module for analog or digital feedback and cannot be plugged in and run together with any of them. 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 42: Accessories

    (see data sheet 63_6.71) 9.2.4 Travel PC software for remote configuration and operation Rotation angle DSV401 (SMART VISION) with DTM for TZIDC / TZIDC-200 Used range available on CD ROM (see data sheet 63_1.20) 25 … 120° rotary actuators, optionally 270°...

  • Page 43: Transmission Data And Influences

    SJ2-S1N (NO): -25 … 85 °C (-13 ... 185 °F) Relative humidity Operational (with closed housing 95 % (annual average), and air supply switched on): condensation permissible Transport and storage: 75 % (annual average), non- condensing 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 44: Options

    PC software for configuration and operation SJ2-SN (NC) DSV401 (SMART VISION) with DTM available on CD-ROM SJ2-S1N (NO) IMPORTANT (NOTE) When using SJ2_S1N (NO), the TZIDC positioner may only be used at an ambient temperature range from -25 ... 85 °C. TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...

  • Page 45: Tzidc-220

    15 mA (11.5 mA + 3.5 mA) error Registered with ITK 4.51, Dec.2003 FF Certification 9.3.5 Air supply IT Camp. Number IT023200 ABB TZIDC-200, TZIDC-210, Device name Instrument air free of oil, water and dust acc. to TZIDC-220-TAG DIN / ISO 8573-1 0003200028-TZIDC-200, TZIDC- Dev.

  • Page 46: Transmission Data And Influences

    SJ2-S1N (NO): -25 … 85 °C (-13 ... 185 °F) Relative humidity Operational (with closed housing 95 % (annual average), and air supply switched on): condensation permissible Transport and storage: 75 % (annual average), non- condensing TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...

  • Page 47: Options

    Two microswitches for independent position signaling. Switching points adjustable between 0 … 100 %. max. 24 V AC / DC Voltage max. 2 A Load rating 10 µm Gold (AU) Contact surface Change from one to two columns 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 48: Ex Relevant Specifications

    DMT 02 ATEX E 029 X Explosion Proof; enclosure 4X; T5, max. 82 °C Certificate: CL I; Div 1; Grp. C-D Type: TZIDC-200 Doc. 901132 Intrinsic Safety; enclosure 4X; T5, max. 82 °C Device class: II 2G CL I, II, III; Div 1; Grp. A-B-C-D-E-F-G...
  • Page 49 Handle the housing cover carefully. Place the housing cover only on a smooth and clean surface. DANGER – Risk of explosion (only applies to TZIDC-200) It is prohibited to use the local communication interface (LKS) in an explosion risk area.
  • Page 50 (See special conditions) When using SJ2_S1N (NO) proximity switch, the positioner may only be used at an ambient temperature range from -25 … 85 °C (-13 … 185 °F). Change from one to two columns TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...
  • Page 51 "flameproof enclosure" type of ignition protection may not be used as "intrinsically safe", if they have been previously used as a flameproof type of ignition protection. • The local communication interface (LKS) may only be operated at U ≤ 30 V DC outside the potentially explosive area. 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 52: Iecex

    Variants that also meet the requirements for the "intrinsically safe" type of ignition protection may not be used as "intrinsically safe", if they have been previously used as a flameproof type of ignition protection. Change from one to two columns TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...
  • Page 53 = 30 V = 320 mA = 500 mW = 4.2 nF negligibly small Local communication Only for connection to a programmer interface (LKS) outside the potentially explosive area. (See special conditions) Change from one to two columns 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...
  • Page 54 IECEx certification conditions, operation as intrinsically safe equipment Special conditions relevant to the safe use of intrinsically safe positioners: The local communication interface (LKS) for the TZIDC and the TZIDC-200 may only be operated at U ≤ 30 V DC outside the potentially explosive area.

  • Page 55: Tzidc-210

    Type Examination Test DMT 02 ATEX E 029 X TZIDC-210 Positioner, Model V18349-a014b3cd3ef Certificate: IS/I,II,III/1/ABCDEFG/T6,T5,T4 Ta = 40 °C, 55 °C, 85 °C-901265 Type: TZIDC-200 Doc. 901132 Entity, FISCO Device class: II 2 G Standards: EN 60079-0: 2009 Entity and FISCO Parameters...
  • Page 56 If the sealing surface is damaged, the "Ex d" explosion protection is no longer guaranteed. Handle the housing cover carefully. Place the housing cover only on a smooth and clean surface. Change from one to two columns TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...
  • Page 57 Variants with special certification confirming that they meet the requirements for the "flameproof enclosure" type of ignition protection may not be used as "intrinsically safe", if they have been previously used as a flameproof type of ignition protection. Change from one to two columns 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...

  • Page 58: Iecex

    Variants that also meet the requirements for the "intrinsically safe" type of ignition protection may not be used as "intrinsically safe", if they have been previously used as a flameproof type of ignition protection. Change from one to two columns TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...
  • Page 59 IECEx certification conditions, operation as intrinsically safe equipment Special conditions relevant to the safe use of intrinsically safe positioners: The local communication interface (LKS) for the TZIDC and the TZIDC-200 may only be operated at U ≤ 30 V DC outside the potentially explosive area.

  • Page 60: Tzidc-220

    Explosion proof; enclosure 4X Temperature range: -40 to 85 °C T5, max. 85 °C ; T6, max. 70 °C CL I; Div 1; Grp. C-D CL II; Div 1; Grp. E-F-G CL III Change from one to two columns TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...
  • Page 61 If the sealing surface is damaged, the "Ex d" explosion protection is no longer guaranteed. Handle the housing cover carefully. Place the housing cover only on a smooth and clean surface. Change from one to two columns 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...
  • Page 62 Variants with special certification confirming that they meet the requirements for the "flameproof enclosure" type of ignition protection may not be used as "intrinsically safe", if they have been previously used as a flameproof type of ignition protection. Change from one to two columns TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...

  • Page 63: Iecex

    Variants that also meet the requirements for the "intrinsically safe" type of ignition protection may not be used as "intrinsically safe", if they have been previously used as a flameproof type of ignition protection. Change from one to two columns 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...
  • Page 64 IECEx certification conditions, operation as intrinsically safe equipment Special conditions relevant to the safe use of intrinsically safe positioners: The local communication interface (LKS) for the TZIDC and the TZIDC-200 may only be operated at U ≤ 30 V DC outside the potentially explosive area.

  • Page 65: Appendix

    Identification for intended use in potentially explosive atmospheres according Protection ATEX directive (marking in addition to CE marking) IEC standards FM Approvals (US) CSA International (Canada) IMPORTANT (NOTE) All documentation, declarations of conformity and certificates are available in ABB's download area. www.abb.com/positioners 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...
  • Page 66 Which substances have come into contact with the device? We hereby state that the devices / components shipped have been cleaned and are free from any dangerous or poisonous substances. Town/city, date Signature and company stamp TZIDC-200, TZIDC-210, TZIDC-220 42/18-85-EN...
  • Page 67 Notes Notes 42/18-85-EN TZIDC-200, TZIDC-210, TZIDC-220...
  • Page 68 ABB has Sales & Customer Support expertise in over The Company’s policy is one of continuous product 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/positioners Printed in the Fed. Rep. of Germany (04.2016) ©...

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