Intended use TZIDC-200, TZIDC-210, TZIDC-220 positioners are electro-pneumatic positioning devices for use with pneumatically controlled actuators. The device may only be used for the applications listed in these operating instructions and in the data sheet.
Prior to using corrosive and abrasive materials for measurement purposes, the operator must check the level of resistance of all parts coming into contact with the materials to be measured. ABB Automation Products GmbH will gladly support you in selecting the materials, but cannot accept any liability in doing so.
IMPORTANT (NOTICE) This symbol indicates operator tips, particularly useful information, or important information about the product or its further uses. It does not indicate a dangerous or damaging situation. CI/TZIDC-200/210/220-EN TZIDC-200, TZIDC-210, TZIDC-220 EN - 5...
Made in Germany M00406 Fig. 1: Name plate 1 Complete model name 6 Supply pressure 2 Software version 7 Input 3 Serial number 8 Output 4 NL number 9 Dead 5 Year 10 Options 6 - EN TZIDC-200, TZIDC-210, TZIDC-220 CI/TZIDC-200/210/220-EN...
If there is a chance that safe operation is no longer possible, take the unit out of operation and secure against unintended startup. When mounting the unit in areas that may be accessed by unauthorized persons, take the required protective measures. CI/TZIDC-200/210/220-EN TZIDC-200, TZIDC-210, TZIDC-220 EN - 7...
• To prevent loss of its ignition-proof classification, the housing may not be opened. • Use only cable glands that conform to protection type ≥ IP 65. • Avoid hazardous sliding brush discharges. 8 - EN TZIDC-200, TZIDC-210, TZIDC-220 CI/TZIDC-200/210/220-EN...
Incorrect parameter values can cause the valve to move unexpectedly. This can lead to process failures and result in injuries. Before recommissioning a TZIDC-200, TZIDC-210, TZIDC-220 positioner that was used at another location, the device must always be reset to factory settings. Never start Autoadjust before restoring factory settings.
Page 12
During installation make sure that the actuator travel or rotation angle for position feedback is implemented correctly. The maximum rotation angle for position feedback is 60° when installed on linear actuators and 120° on rotary actuators. The minimum angle is always 25°. 10 - EN TZIDC-200, TZIDC-210, TZIDC-220 CI/TZIDC-200/210/220-EN...
Screw (1) and shim (2) for mounting to cast iron yoke • Two U-bolts (7) with two shims (8) and two nuts (9) for mounting to columnar yoke Required tools: Wrench, size 10 / 13 Allen key, size 4 CI/TZIDC-200/210/220-EN TZIDC-200, TZIDC-210, TZIDC-220 EN - 11...
Page 14
(5) and nut (6) at the lever. The scale on the lever indicates the link point for the stroke range. • Place the washer (2) on the screw (1). Insert the screw in the lever and lock with the nut (3). 12 - EN TZIDC-200, TZIDC-210, TZIDC-220 CI/TZIDC-200/210/220-EN...
Page 15
Tighten the screws as evenly as possible to ensure subsequent linearity. Align the mount bracket in the oblong hole to ensure that the operating range is symmetrical (lever moves between the arrows (4)). CI/TZIDC-200/210/220-EN TZIDC-200, TZIDC-210, TZIDC-220 EN - 13...
Page 16
Add the washers (4) and nuts (5). Hand tighten the nuts. Important Adjust the height of the positioner on the cast iron yoke or columnar yoke until the lever is horizontal (based on visual check) at half stroke of the valve. 14 - EN TZIDC-200, TZIDC-210, TZIDC-220 CI/TZIDC-200/210/220-EN...
Page 17
Adjust the actuator stroke to make use of as large an angle of rotation as possible (symmetrical around the center position). Recommended range for linear actuators: between -28 ... 28° Minimum angle: 25° Important After mounting the unit check whether the positioner is operating within the sensor range. CI/TZIDC-200/210/220-EN TZIDC-200, TZIDC-210, TZIDC-220 EN - 15...
• each four screws M5 (7), spring washers (8) and shim (9) to attach the mounting bracket on the actuator Required tools: Wrench, size 10 / 13 Allen key, size 3 16 - EN TZIDC-200, TZIDC-210, TZIDC-220 CI/TZIDC-200/210/220-EN...
Page 19
Place the adapter in the proper position on the feedback shaft and fasten with set screws (3). One of the set screws must be locked in place on the flat side of the feedback shaft. CI/TZIDC-200/210/220-EN TZIDC-200, TZIDC-210, TZIDC-220 EN - 17...
Page 20
Fig. 13 1 Mounting bracket 3. Attach positioner to the actuator Fig. 14 Important After mounting the unit check whether the operating range for the actuator matches the sensor range on the positioner. 18 - EN TZIDC-200, TZIDC-210, TZIDC-220 CI/TZIDC-200/210/220-EN...
Electrical connection Electrical connection Warning! Risk of explosion! (TZIDC-200 only) It is prohibited to use the integrated communication interface (LKS) in an Ex area. Never use the integrated communication interface (LKS) on the main board with a positioner that is being used in an explosion risk area.
4 Installation kit for digital position feedback, either proximity switches or 24 V microswitches 5 Same as 4 1) TZIDC-200 only Cable entry Important The cable terminals are delivered closed and must be unscrewed before inserting the cable.
Pneumatic connection Pneumatic connection Important The TZIDC-200, TZIDC-210, TZIDC-220 positioners must be supplied with instrument air that is free of oil, water, and dust. The purity and oil content should meet the requirements of Class 3 according to DIN / ISO 8573-1.
Page 24
Arrange the connections according to their marks: Designation Pipe connection Air supply, pressure 1.4 ... 6 bar (20 ... 90 psi) OUT1 Output pressure for actuator OUT2 Output pressure for actuator (2nd connection with double-acting actuator) 22 - EN TZIDC-200, TZIDC-210, TZIDC-220 CI/TZIDC-200/210/220-EN...
1.3 (manual adjustment within the sensor range). The mount is checked and corrected if necessary. Autoadjust then runs again. 1) The zero position is determined automatically and saved during Autoadjust (counter-clockwise (CTCLOCKW) for linear actuators and clockwise (CLOCKW) for rotary actuators). CI/TZIDC-200/210/220-EN TZIDC-200, TZIDC-210, TZIDC-220 EN - 23...
. This starts Autoadjust For rotary actuators • Press and hold down until is displayed. Release the control button • Press again and hold down until the countdown ends • Release . This starts Autoadjust CI/TZIDC-200/210/220-EN TZIDC-200, TZIDC-210, TZIDC-220 EN - 25...
Page 28
This step is only required for critical (e.g., very small) actuators. It is not necessary under normal circumstances. 1) The zero position is determined automatically and saved during Autoadjust (counter-clockwise (CTCLOCKW) for linear actuators and clockwise (CLOCKW) for rotary actuators). 26 - EN TZIDC-200, TZIDC-210, TZIDC-220 CI/TZIDC-200/210/220-EN...
The new parameter setting is saved and the positioner automatically returns to the working level, continuing to run on the operating level that was active prior to the configuration level being called up. CI/TZIDC-200/210/220-EN TZIDC-200, TZIDC-210, TZIDC-220 EN - 27...
° Manual adjustment in the operating range Adjust with conf conf ° ° Manual adjustment in the sensor range Adjust with conf conf 1) Positioning not active. 2) for high-speed mode: Press simultaneously. 28 - EN TZIDC-200, TZIDC-210, TZIDC-220 CI/TZIDC-200/210/220-EN...
Intrinsic safety Temperature class: T4, T5, T6 Permissible ambient T4: -40 °C < T < 85 °C temperature: T5: -40 °C < T < 50 °C T6: -40 °C < T < 35 °C CI/TZIDC-200/210/220-EN TZIDC-200, TZIDC-210, TZIDC-220 EN - 29...
= 380 mA li = 360 mA li = 250 mA Power Pi = 5.32 W Pi = 2.52 W Pi = 1.2 W Characteri rectangular trapezoidal Linear stic Change from one to two columns 30 - EN TZIDC-200, TZIDC-210, TZIDC-220 CI/TZIDC-200/210/220-EN...
Page 33
Ex relevant specifications CI/TZIDC-200/210/220-EN TZIDC-200, TZIDC-210, TZIDC-220 EN - 31...