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ABB cFMus TZIDC-200 Manual

Digital positioner
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A B B M E A S U R E M E N T & A N A L Y T I C S | C O M M I S S I O N I N G I N S T R U C T I O N | C I / T Z I D C - 2 0 0 / C - F M - U S - E N R E V . B
TZIDC-200
Digital positioner
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Introduction
TZIDC-200
The TZIDC-200 has an integral mount design,
features a modular structure and offers an
outstanding price-performance ratio. Fully
automatic determination of the control
parameters and adaptation to the final control
element allow for considerable time savings as
well as optimum control behavior.
cFMus
Digital positioner for the
positioning of pneumatically
controlled final control elements.
Additional Information
Additional documentation on TZIDC-200 is available
for download free of charge at
www.abb.com/positioners.
Alternatively simply scan this code:

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Summary of Contents for ABB cFMus TZIDC-200

  • Page 1 Additional documentation on TZIDC-200 is available features a modular structure and offers an for download free of charge at outstanding price-performance ratio. Fully www.abb.com/positioners. automatic determination of the control Alternatively simply scan this code: parameters and adaptation to the final control element allow for considerable time savings as well as optimum control behavior.

  • Page 2: Table Of Contents

    Information on double acting actuators with spring- Use in potentially explosive atmospheres ..... 5 return mechanism .............. 30 Notes on ABB pressure gauge blocks ......30 General requirements ............... 5 Connection on the device ............31 Approvals and certifications ........... 5 Air supply ..................

  • Page 3: Safety

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B 1 Safety Intended use General information and instructions Positioning of pneumatically controlled actuators; designed for These instructions are an important part of the product and mounting on linear and rotary actuators. must be retained for future reference. The device is designed for use exclusively within the stated Installation, commissioning, and maintenance of the product values on the name plate and in the data sheet.

  • Page 4: Cyber Security Disclaimer

    To find your local ABB contact visit: security breaches, unauthorized access, interference, intrusion, www.abb.com/contacts leakage and/or theft of data or information. ABB and its affiliates are not liable for damages and/or losses For more information visit: related to such security breaches, any unauthorized access, www.abb.com/measurement interference, intrusion, leakage and/or theft of data or information.

  • Page 5: Use In Potentially Explosive Atmospheres

    General requirements Product identification • The ABB positioner has been approved only for appropriate Depending on the type of explosion protection, Ex-marking is and intended use in standard industrial atmospheres. Any attached to the positioner on the left, next to the main name breach of this rule leads to a cancellation of warranty and plate.

  • Page 6: Cfmus

    … 2 Use in potentially explosive atmospheres cFMus Ex marking Commissioning, installation The ABB positioner has to be mounted in a major system. TZIDC-200 Depending on the degrees of IP-protection, an interval for Model number: V18348-a0b2d3efghi cleaning the equipment (dust settlement) has to be defined.

  • Page 7: Special Conditions For The Safe Use Of Intrinsically Safe Positioners

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Special conditions for the safe use of intrinsically safe positioners The following conditions have to be observed (incomplete): • Assembly and maintenance to be done only if atmosphere Special conditions is Ex-free and a permit for hot works is in place. •...

  • Page 8: Maintenance, Repair

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B … 2 Use in potentially explosive atmospheres … cFMus Maintenance, repair Maintenance: defines a combination of any actions carried out to • Maintenance or replacement works are to be carried out by retain an item in, or restore it to, conditions in which it is able to qualified personnel only, i.e.

  • Page 9: Warning Markings

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Warning markings • ‘‘TO PREVENT IGNITION OF FLAMMABLE GASES OR VAPORS, DO NOT REMOVE COVER WHILE CIRCUITS ARE LIVE’’ “POUR ÉVITER L'INFLAMMATION DE GAZ OU DE VAPEURS INFLAMMABLES, NE PAS RETIRER LE COUVERCLE LORSQUE LES CIRCUITS SONT SOUS TENSION.”...

  • Page 10: Fm Installation Drawing No. 901265

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B … 2 Use in potentially explosive atmospheres … cFMus FM installation drawing No. 901265 Page 1 of 5...
  • Page 11 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Page 2 of 5...
  • Page 12 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B … 2 Use in potentially explosive atmospheres … cFMus Page 3 of 5...
  • Page 13 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Page 4 of 5...
  • Page 14 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Page 5 of 5...

  • Page 15: Product Identification

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B 3 Product identification Name plate Name plate Additional plate cFMus Ex marking 1 Type designation 9 Supply air pressure 2 Pneumatic system mode of action 0 Year of manufacture / Calendar week 3 Reaction in case of power failure k Special request 4 Additional options l Serial number...

  • Page 16: Transport And Storage

    Transporting the device purposes: All devices delivered to ABB must be free from any hazardous Observe the following instructions: materials (acids, alkalis, solvents, etc.). •...

  • Page 17: Installation

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B 5 Installation Mechanical mounting Safety instructions Measurement and operating range to HW-Rev.: 5.0 CAUTION Risk of injury Risk of injury from pressurized positioner / actuator. • Before starting work on the positioner / actuator, switch off the air supply and vent the positioner / actuator.
  • Page 18 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B … 5 Installation … Mechanical mounting Operating range for linear actuators: The operating range for linear actuators is maximum ±45° symmetrically to the longitudinal axis. The usable span within the operating range is ideally 40°, but at least 25°.

  • Page 19: Measurement And Operating Range From Hw-Rev.: 5.01 With Optional Contactless Position Feedback

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Measurement and operating range from HW-Rev.: 5.01 with optional contactless position feedback +90° +180° 0° -180° M11557 -90° 1 Device feedback shaft 2 Lever A Operating range 100% opening degree, OUT1 = supply pressure B Operating range 0% opening degree, OUT1 = ambient pressure C Operating range detected by the valve’s/actuator’s standard automatic adjustment.

  • Page 20: Mounting On Linear Actuators

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B … 5 Installation … Mechanical mounting Mounting on linear actuators For mounting on a linear actuator in accordance with DIN / IEC 60534 (lateral mounting as per NAMUR), the following attachment kit is available. Figure 6: Attaching a follower guide to the actuator 1.
  • Page 21 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Figure 9: Mounting on a cast iron yoke Figure 8: Mounting lever and bracket on the positioner 1. Attach the mount bracket with screw and washer 1. Attach the lever to the feedback shaft of the to the cast iron yoke positioner (can only be mounted in one position due to the...
  • Page 22 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B … 5 Installation … Mechanical mounting Position of actuator bolt The actuator bolt for moving the potentiometer lever can be mounted permanently on the lever itself or on the valve stem. Depending on the mounting method, when the valve moves the actuator bolt performs either a circular or a linear movement with reference to the center of rotation of the potentiometer lever.

  • Page 23: Mounting On Rotary Actuator

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Mounting on rotary actuator For mounting on part-turn actuators in accordance with VDI / VDE 3845, the following attachment kit is available: Figure 14: Mounting the adapter on the positioner 1. Determine the mounting position (parallel to actuator or at 90°...
  • Page 24 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B … 5 Installation … Mechanical mounting 1 Attachment bracket Figure 15: Screwing the mounting bracket onto the positioner Figure 16: Screwing positioner onto actuator Note After mounting, check whether the operating range of the actuator matches the measurement range of the positioner, refer to Measurement and operating range to HW-Rev.: 5.0 on page 17or Measurement and operating range from HW-Rev.:...

  • Page 25: Electrical Connections

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B 6 Electrical connections Safety instructions DANGER Risk of explosion for devices with local communication interface (LCI) A local communication interface (LCI) may not be operated in hazardous areas. • Never use the local communication interface (LCI) on the main board in a hazardous area! WARNING Risk of injury due to live parts! When the housing is open, contact protection is not provided and EMC protection is limited.

  • Page 26: Tzidc-200 Terminal Assignment

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B … 6 Electrical connections TZIDC-200 terminal assignment A Basic device C Options, feedback on the actuator position using proximity switches or microswitches B Options Figure 17: Electrical connection TZIDC-200 Connections for inputs and outputs Terminal Function/comments Terminal...

  • Page 27: Electrical Data For Inputs And Outputs

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Electrical data for inputs and outputs Note Option modules When using the device in potentially explosive atmospheres, Plug-in module for analog feedback AO* note the additional connection data in Use in potentially Without any signal from the positioner (e.g. ‘no power’ or explosive atmospheres on page 5! ‘initializing’) the module sets the output to >...

  • Page 28: Connection On The Device

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B … 6 Electrical connections Connection on the device M10901 1 Cable gland 4 Terminals for mechanical digital feedback on the actuator position using proximity switches or microswitches 2 Blind plug 5 Terminals for basic unit 3 Terminals for plug-in modules for digital /analog feedback Figure 18: Connection on device (example) 2 tap holes ½- 14 NPT or M20 ×...

  • Page 29: Conductor Cross-Section

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Conductor cross-section Option modules Basic device Cross section Electrical connections Rigid / flexible wires 0.14 to 1.5 mm (AWG26 to AWG17) 4 to 20 mA input Screw terminals max. 2.5 mm (AWG14) Flexible with wire end 0.25 to 1.5 mm (AWG23 to AWG17) Options...

  • Page 30: Pneumatic Connections

    Damage to components! Notes on ABB pressure gauge blocks Pressure above 6 bar (90 psi) can damage the positioner or The pressure gauge blocks available as accessories from ABB actuator. have a restricted operating temperature range and a different IP •...

  • Page 31: Connection On The Device

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Connection on the device Air supply Instrument air* Purity Maximum particle size: 5 μm Maximum particle density: 5 mg/m Oil content Maximum concentration 1 mg/m Pressure dew point 10 K below operating temperature Supply pressure** Standard design: 1.4 to 6 bar (20 to 90 psi)

  • Page 32: Commissioning

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B 8 Commissioning Operating modes Note The electrical power supply and supply air pressure data Selection from the operating level indicated on the name plate must be complied with during 1. Press and hold down MODE. commissioning.

  • Page 33: Standard Automatic Adjustment

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Standard automatic adjustment Sample parameters Note ‘Change the zero position of the LCD display from clockwise Standard Auto Adjust does not always result in optimum control (CLOCKW) to counter-clockwise limit stop (CTCLOCKW)’ conditions. Initial situation: the positioner is in bus operation on the operating level.

  • Page 34: Setting The Mechanical Position Indication

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B … 8 Commissioning … Sample parameters Setup of the feedback on the actuator position using 4. Changing parameter settings: proximity switches • Quickly press and release  to select CTCLOCKW. 1. Loosen the screws for the housing cover and remove it. 5.

  • Page 35: Setup Of The Feedback On The Actuator Position Using Microswitches

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B 9 Operation Safety instructions Setup of the feedback on the actuator position using CAUTION microswitches Risk of injury due to incorrect parameter values! 1. Loosen the screws for the housing cover and remove it. Incorrect parameter values can cause the valve to move 2.

  • Page 36: Menu Levels

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B … 9 Operation Menu levels … Parameterization of the device The positioner has two operating levels. Description of symbols Operating level Symbol Description On the operating level the positioner operates in one of four Operation or access is restricted.

  • Page 37: Maintenance

    The positioner does not require any maintenance if it is used as All documentation, declarations of conformity, approvals, intended under normal operating conditions. certificates and additional documentation are available in the ABB download area. Note www.abb.com/positioners Manipulation by users shall immediately render the warranty for the device invalid.

  • Page 38: Appendix

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B 13 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted. Otherwise, the device/component returned may be rejected.
  • Page 39 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/C-FM-US-EN REV. B Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA...
  • Page 40 We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB. © ABB 2023...

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