ABB TZIDC-200 Operating Instruction
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ABB TZIDC-200 Operating Instruction

Digital positioner
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A B B M E A S U R E M E N T & A N A L Y T I C S | O P E R A T I N G I N S T R U C T I O N
TZIDC-200, TZIDC-210, TZIDC-220
Digital positioner
Introduction
—
TZIDC-200
TZIDC-210
The TZIDC-200, TZIDC-210, TZIDC-220 is an
TZIDC-220
electronically configurable positioner with
communication capabilities designed for mounting
on pneumatic linear or rotary actuators.
Fully automatic determination of the control
parameters and adaptation to the positioner allow
for considerable time savings as well as optimum
control behavior.
Digital positioner for the
positioning of pneumatically
controlled final control elements.
Additional Information
Additional documentation on TZIDC-200, TZIDC-210,
TZIDC-220 is available for download free of charge at
www.abb.com/positioners.
Alternatively simply scan this code:

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Summary of Contents for ABB TZIDC-200

  • Page 1 Introduction Additional Information — TZIDC-200 TZIDC-210 The TZIDC-200, TZIDC-210, TZIDC-220 is an Additional documentation on TZIDC-200, TZIDC-210, TZIDC-220 electronically configurable positioner with TZIDC-220 is available for download free of charge at communication capabilities designed for mounting www.abb.com/positioners.

  • Page 2: Table Of Contents

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Table of contents Change from one to two columns Installation ..............22 Safety ................4         General information and instructions ........4 Safety instructions ..............22    ...
  • Page 3 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E   Maintenance ............. 56     Repair ................ 56     Returning devices ..............56   Recycling and disposal ..........57     Additional documents ..........57     Appendix ..............58  ...

  • Page 4: Safety

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 1 Safety hange from one to two columns General information and instructions Warnings These instructions are an important part of the product and The warnings in these instructions are structured as follows: must be retained for future reference.

  • Page 5: Intended Use

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Intended use Warranty provisions Positioning of pneumatically controlled actuators; designed for Using the device in a manner that does not fall within the scope mounting on linear and rotary actuators. of its intended use, disregarding this manual, using...

  • Page 6: Use In Potentially Explosive Atmospheres

    Commissioning, Installation Notes for operation The ABB positioner has to be mounted in a major system. • The positioner must be integrated in the local potential Depending on the degrees of IP-protection, an interval for equalization system.

  • Page 7: Maintenance, Repair

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Maintenance, repair Definition of terms according to IEC 60079-17: • Maintenance and exchange work may be conducted by Maintenance qualified specialists only, i.e., qualified personnel in Defines a combination of actions performed to maintain or accordance with TRBS 1203 or similar.

  • Page 8: Preconditions For Safe Operation Of The Positioner

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 2 Use in potentially explosive atmospheres Preconditions for safe operation of the TZIDC-200 – Ex relevant specification positioner ATEX – ‘Ex d’ type of protection DANGER Ex marking Risk of explosion due to hot parts...

  • Page 9: Atex - 'Ex I' Type Of Protection

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Special conditions ATEX – ‘Ex i’ type of protection • Before final installation, the operator needs to decide on the use of the device, either Ex marking A) as a device with ‘Ex i’ intrinsically safe type of protection...

  • Page 10: Iecex - 'Ex D' Type Of Protection

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 2 Use in potentially explosive atmospheres … TZIDC-200 – Ex relevant specification IECEx – ‘Ex d’ type of protection Current circuit (terminal) Electrical information (maximum values) Ex marking Plug-in module for analog = 30 V = 6.6 nF...

  • Page 11: Iecex - 'Ex I' Type Of Protection

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E IECEx – ‘Ex i’ type of protection The following modules may be operated as an option: Ex marking Current circuit (terminal) Electrical information (maximum values) Marking Ex ia IIC T6 or T4 Gb...

  • Page 12: Fm / Csa

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 2 Use in potentially explosive atmospheres TZIDC-210 – Ex relevant specification … TZIDC-200 – Ex relevant specification ATEX – ‘Ex d’ type of protection FM / CSA FM Approval HLC 8/02 3010829...

  • Page 13: Atex - 'Ex I' Type Of Protection

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E ATEX – ‘Ex i’ type of protection Special conditions • Before final installation, the operator needs to decide on the use of the device, either Ex marking A) as a device with ‘Ex i’ intrinsically safe type of protection...

  • Page 14: Iecex - 'Ex I' Type Of Protection

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 2 Use in potentially explosive atmospheres … TZIDC-210 – Ex relevant specification IECEx – ‘Ex i’ type of protection Special conditions • The local communication interface (LCI) may only be operated at U ≤...

  • Page 15: Fm / Csa

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E FM / CSA TZIDC-210 positioner, Model V18349-a012b3cd3ef XP/I/2/CD/T6, T5, T4 TA = 82 °C FM Approvals DIP/II, III/2/FG/T6, T5, T4 Ta = 82 °C Enclosure type 4x TZIDC-210 positioner, Model V18349-a014b3cd3ef Case/mounting –...

  • Page 16: Tzidc-220 - Ex Relevant Specification

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 2 Use in potentially explosive atmospheres TZIDC-220 – Ex relevant specification ATEX – ‘Ex d’ type of protection Special conditions • Before final installation, the operator needs to decide on the...

  • Page 17: Atex - 'Ex I' Type Of Protection

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E ATEX – ‘Ex i’ type of protection Ex marking Current circuit (terminal) Electrical information (maximum values) Mechanical digital feedback * For maximum values, see EC type examination Marking II 2 G Ex ia IIC T6 or T4 Gb certificate (Limit1: +51 / −52),...

  • Page 18: Iecex - 'Ex D' Type Of Protection

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 2 Use in potentially explosive atmospheres … TZIDC-220 – Ex relevant specification IECEx – ‘Ex d’ type of protection IECEx – ‘Ex i’ type of protection Ex marking Ex marking...

  • Page 19: Fm / Csa

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Special conditions NI/I/2/ABCD/T6,T5,T4 Ta = 40 °C, 55 °C, 85 °C • Devices must only be connected to circuits in zone 2 if they S/II,III/2/EFG//T6,T5,T4 Ta = 40 °C, 55 °C, 85 °C...

  • Page 20: Design And Function

    Principle of operation The TZIDC-200, TZIDC-210, TZIDC-220 is an electronically configurable positioner with communication capabilities designed for mounting on pneumatic linear or rotary actuators. Fully automatic determination of the control parameters and adaptation to the positioner allow for considerable time savings as well...

  • Page 21: Product Identification

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 4 Product identification Name plate 1 Full type designation 6 Supply air pressure 2 Software revision 7 Input 3 Serial number 8 Output 4 NL number 9 Dead 5 Year of manufacture...

  • Page 22: Transport And Storage

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 5 Transport and storage 6 Installation Inspection Safety instructions Check the devices immediately after unpacking for possible CAUTION damage that may have occurred from improper transport. Risk of injury due to incorrect parameter values!

  • Page 23: Mechanical Mounting

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Mechanical mounting General Operating range of rotary actuators: The usable span is 90°, which must be entirely within the measuring range, but does not necessarily need to run symmetrically to the longitudinal axis.
  • Page 24 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 6 Installation … Mechanical mounting M10411-01 Figure 6: Attaching a follower guide to the actuator M10414 1. Tighten the screws so that they are hand-tight. Figure 4: Mounting lever and bracket on the positioner 2.
  • Page 25 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E M10431 1 Increase linkage 2 Decrease linkage M10418-01 Figure 7: Positioner linkage Figure 5: Mounting on a cast iron yoke The scale on the lever indicates the link points for the various 1.

  • Page 26: Mounting On Rotary Actuator

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 6 Installation … Mechanical mounting Position of actuator bolt Mounting on rotary actuator The actuator bolt for moving the potentiometer lever can be For mounting on part-turn actuators in accordance with mounted permanently on the lever itself or on the valve stem.
  • Page 27 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E M10432 1 Attachment bracket M10436 Figure 12: Screwing the attachment bracket onto the positioner Figure 11: Mounting the adapter on the positioner 1. Determine the mounting position (parallel to actuator or at 90° angle) 2....

  • Page 28: Electrical Connections

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 7 Electrical connections Safety instructions DANGER Risk of explosion for devices with local communication interface (LCI) A local communication interface (LCI) may not be operated in hazardous areas. • Never use the local communication interface (LCI) on the...

  • Page 29: Tzidc-200 Terminal Assignment

    (Option module) (Option) +31 / −32 Analog feedback AO (Option module) Note The TZIDC-200 can be fitted either with proximity switches or microswitches as limit switches. It is not possible to combine both variants. Change from two to one column...

  • Page 30: Tzidc-210, Tzidc-220 Terminal Assignment

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 7 Electrical connections TZIDC-210, TZIDC-220 terminal assignment A Basic device B Options, digital feedback with proximity switches or microswitches Figure 15: TZIDC-210, TZIDC-220 electrical connection Change from one to two columns...

  • Page 31: Electrical Data For Inputs And Outputs

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Electrical data for inputs and outputs Note Digital input When using the device in potentially explosive atmospheres, Only for devices with HART® Communication. note the additional connection data in Use in potentially...

  • Page 32: Option Modules

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 7 Electrical connections … Electrical data for inputs and outputs Option modules Assembly kits for digital feedback Two proximity switches or microswitches for independent Module for analog feedback AO* signaling of the actuator position, switching points are Only for devices with HART®...

  • Page 33: Connection On The Device

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E ange from two to one column Connection on the device M 20 mm / NPT 1/2" M10901 1 Cable gland 4 Terminal attachment kit for digital feedback 2 Blind plug 5 Terminals for basic unit...
  • Page 34 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 7 Electrical connections … Electrical data for inputs and outputs Wire cross-sectional areas Option modules Basic device Cross section Electrical connections Rigid / flexible wires 0.14 to 1.5 mm (AWG26 to AWG17) 4 to 20 mA input Screw terminals max.

  • Page 35: Pneumatic Connections

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 8 Pneumatic Connections Connection on the device Note The positioner must only be supplied with instrument air that is free of oil, water, and dust. The purity and oil content must meet the requirements of Class 3 in accordance with DIN/ISO 8573-1.

  • Page 36: Air Supply

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 8 Pneumatic Connections 9 Commissioning Air supply Note The electrical power supply and supply air pressure data indicated on the name plate must be complied with during Instrument air* commissioning.

  • Page 37: Operating Modes

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E TZIDC-210, -220 Operating modes Commissioning the positioner: 1. Open the pneumatic power supply. Selection from the operating level 2. Connect fieldbus or power supply to the bus connections. 1. Press and hold down MODE.

  • Page 38: Setting The Bus Address

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 9 Commissioning … TZIDC-210, -220 Setting the bus address The new parameter setting is saved and the positioner automatically returns to the operating level. It continues in the 1. Switching to the configuration level: operating mode that was active prior to the configuration level •...

  • Page 39: Operating Modes

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Standard automatic adjustment Operating modes Note Standard Auto Adjust does not always result in optimum control Selection from the operating level: conditions. 1. Press and hold down MODE. 2. Also press and release  rapidly as often as required. The Standard automatic adjustment for linear actuators* selected operating mode is displayed.

  • Page 40: Sample Parameters

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 9 Commissioning Sample parameters 4. Changing parameter settings: ‘Change the zero position of the LCD display from clockwise • Quickly press and release  to select CTCLOCKW. (CLOCKW) to counter-clockwise limit stop (CTCLOCKW)’...

  • Page 41: Setting The Mechanical Limit Switch With Proximity Switches

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Setting the mechanical limit switch with proximity Setting the mechanical limit switch with 24 V switches microswitches 1. Loosen the screws for the housing cover and remove it. 1. Loosen the screws for the housing cover and remove it.

  • Page 42: Operation

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 10 Operation Safety instructions Value display with unit CAUTION This 7-segment display with four digits indicates parameter Risk of injury due to incorrect parameter values! values or parameter reference numbers. For values, the physical Incorrect parameter values can cause the valve to move unit (°C, %, mA) is also displayed.

  • Page 43: Menu Levels

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Menu levels Operating button functions The positioner has two operating levels. Operating level On the operating level the positioner operates in one of four Control button Meaning possible operating modes (two for automatic control and •...

  • Page 44: Hart® Parameter Overview

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 10 Operation HART® Parameter Overview Operating level Parameter “EXIT” (NV_SAVE) ENTER C ° MAN_SENS CTRL_FIX MANUAL CTRL_ADP (3 ... 0) ENTER conf (3 ... 0) MODE conf Configuration level P1._ P2._...

  • Page 45: Parameter Descriptions

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Parameter descriptions Parameter Display Function Possible parameter setting Unit Factory setting P1._ STANDARD Actuator type Actuator type LINEAR, ROTARY LINEAR P1.0 ACTUATOR Automatic adjustment Autoadjust Function P1.1 AUTO_ADJ Auto adjust mode...
  • Page 46 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 10 Operation … HART® Parameter Overview Parameter Display Function Possible parameter setting Unit Factory setting P6._ MAN_ADJ Min. valve range Operating range, min. 0.0 to 100.0 P6.0 MIN_VR Max. valve range Operating range, max.
  • Page 47 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Parameter Display Function Possible parameter setting Unit Factory setting P8._ ANLG_OUT Min. range Min. current range 4.0 to 18.4 P8.0 MIN_RGE Max. range Max. current range 20.0 to 5.7 20.0 P8.1...

  • Page 48: Tzidc-210, -220 Parameter Overview

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 10 Operation TZIDC-210, -220 parameter overview Figure 20: TZIDC-1x0, -2x0 parameter overview...

  • Page 49: Parameter Descriptions

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Parameter descriptions Parameter Display Function Possible parameter setting Unit Factory setting P1._ STANDARD P1.0 ACTUATOR Actuator type Actuator type LINEAR, ROTARY LINEAR P1.1 AUTO_ADJ Automatic adjustment Autoadjust Function P1.2 TOL_BAND Tolerance band Tolerance band 0.30 bis 10.00...
  • Page 50 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 10 Operation … TZIDC-210, -220 parameter overview Parameter Display Function Possible parameter setting Unit Factory setting P7.5 GOPULS DOWN Go pulse, down 0 to 200 msec P7.6 Y-OFS UP Y offset, up Y offset (up) Y-Min to 100.0...

  • Page 51: Diagnosis / Error Messages

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 11 Diagnosis / error messages TZIDC error codes Error code Possible cause Impact Troubleshooting the Instrument The supply voltage was interrupted for at – Check the power source and the wiring.
  • Page 52 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 11 Diagnosis / error messages … TZIDC error codes Error code Possible cause Impact Troubleshooting the Instrument Error while processing the measured The actuator is moved to the safe position.

  • Page 53: Tzidc-210, Tzidc-220 Error Codes

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E TZIDC-210, TZIDC-220 error codes Error code Possible cause Impact Troubleshooting the Instrument Defective memory chip Device does not boot up. Return the device for repair. Automatic adjustment function lasts too long.

  • Page 54: Alarm Codes

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 11 Diagnosis / error messages Alarm codes Alarm code Possible cause Impact Troubleshooting the Instrument Leakage between positioner and actuator Depending on how well the leakage can be Check the piping.

  • Page 55: Message Codes

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Message codes Message codes Message description Action stopped by operator. Error during plausibility check. Action completed, acknowledgment required. Memory error, data could not be saved. Safe position is active, action cannot be executed.

  • Page 56: Maintenance

    All devices delivered to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.). Please contact Customer Center Service acc. to page 5 for...

  • Page 57: Recycling And Disposal

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 14 Recycling and disposal 15 Additional documents Note Note All documentation, declarations of conformity and certificates Products that are marked with the adjacent symbol are available in ABB's download area. may not be disposed of as unsorted municipal waste www.abb.com/positioners...

  • Page 58: Appendix

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 16 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.

  • Page 59: Fm Installation Drawing No. 901176

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E FM installation drawing No. 901176...
  • Page 60 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 16 Appendix … FM installation drawing No. 901176...
  • Page 61 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E...
  • Page 62 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 16 Appendix … FM installation drawing No. 901176...

  • Page 63: Fm Installation Drawing No. 901265

    TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E FM installation drawing No. 901265...
  • Page 64 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E … 16 Appendix … FM installation drawing No. 901265...
  • Page 65 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Change from one to two columns...
  • Page 66 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA FOUNDATION Fieldbus is a registered trademark of FieldComm Group, Austin, Texas, USA. PROFIBUS and PROFIBUS PA are registered trademarks of PROFIBUS &...
  • Page 67 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E Notes...
  • Page 68 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

This manual is also suitable for:

Tzidc-210Tzidc-220

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