ABB TZIDC-200 Operating Instruction
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ABB TZIDC-200 Operating Instruction

Digital positioner
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A B B M E A S U R E M E N T & A N A L Y T I C S | O P E R A T I N G I N S T R U C T I O N | O I / T Z I D C - 2 0 0 - E N R E V . D
TZIDC-200
Digital positioner
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Introduction
TZIDC-200
The TZIDC-200 has an integral mount design,
features a modular structure and offers an
outstanding price-performance ratio. Fully
automatic determination of the control
parameters and adaptation to the final control
element allow for considerable time savings as
well as optimum control behavior.
Digital positioner for the
positioning of pneumatically
controlled final control elements.
Additional Information
Additional documentation on TZIDC-200 is available
for download free of charge at
www.abb.com/positioners.
Alternatively simply scan this code:

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Summary of Contents for ABB TZIDC-200

  • Page 1 — Introduction Additional Information TZIDC-200 The TZIDC-200 has an integral mount design, Additional documentation on TZIDC-200 is available features a modular structure and offers an for download free of charge at outstanding price-performance ratio. Fully www.abb.com/positioners.

  • Page 2: Table Of Contents

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Table of contents Design and function ..........25 Safety ................4 Schematic diagram ............... 25 General information and instructions ........4 Principle of operation ............25 Warnings ..................4 Intended use ................4 Product identification ..........
  • Page 3 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Operation ..............43 Safety instructions ..............43 Parameterization of the device ........... 43 Menu navigation ..............43 Menu levels ................44 HART® Parameter Overview ..........45 Parameter description HART® ..........46 Diagnosis / error messages ........49 Error codes ................

  • Page 4: Safety

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D 1 Safety Intended use General information and instructions Positioning of pneumatically controlled actuators; designed for These instructions are an important part of the product and mounting on linear and rotary actuators. must be retained for future reference.

  • Page 5: Cyber Security Disclaimer

    Customer service center leakage and/or theft of data or information. Tel: +49 180 5 222 580 ABB and its affiliates are not liable for damages and/or losses Email: automation.service@de.abb.com related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 6: Use In Potentially Explosive Atmospheres

    All electric equipment has to be suited for the respective intended use. Approvals and certifications The digital positioner TZIDC-200 has a variety of different Figure 1: Marking (example) explosion protection approvals. The scope of these approvals extends over the entire EU, Switzerland, and special countries.

  • Page 7: Commissioning, Installation

    The electric circuits of the positioner must be put into operation in all zones by persons qualified in accordance The TZIDC-200 is approved for proper and intended use only. In with TRBS 1203. The details on the type label are case of non-compliance, the warranty and manufacturer’s...

  • Page 8: Maintenance, Repair

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 2 Use in potentially explosive atmospheres Maintenance, repair Definition of terms according to IEC 60079-17: • Maintenance and exchange work may be conducted by Maintenance qualified specialists only, i.e., qualified personnel in Defines a combination of actions performed to maintain or accordance with TRBS 1203 or similar.

  • Page 9: Preconditions For Safe Operation Of The Positioner

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Preconditions for safe operation of the positioner DANGER Cable gland Limited temperature range of the M20 × 1.5 plastic cable gland Risk of explosion due to hot parts for explosion protection variants: Hot parts inside the device pose an explosion hazard.

  • Page 10: Atex

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 2 Use in potentially explosive atmospheres ATEX ATEX Ex d Ex marking Temperature Data Ex marking Device group II 2 G Marking II 2G Ex db IIC T6/T5/T4 Gb Temperature class Ambient temperature Ta...

  • Page 11: Atex Ex I

    = 6.6 nF position feedback = 320 mA = negligibly small (+31 / −32) = 1.1 W Local communication Only for connection to a programming device interface (LCI) using an ABB LCI adapter (Um ≤ 30 V DC) outside the hazardous area.

  • Page 12: Iecex

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 2 Use in potentially explosive atmospheres IECEx IECEx Ex d IECEx Ex i Ex marking Ex marking Ex marking Ex marking Marking Ex db IIC T6/T5/T4 Gb Marking Ex ia IIC T6 resp. T4...T1 Gb Ex ib IIC T6 resp.
  • Page 13 = 500 mW Local communication Only for connection to a programming device interface (LCI) using an ABB LCI adapter (Um ≤ 30 V DC) outside the hazardous area. The following modules may be operated as an option: Current circuit (terminal)

  • Page 14: Cfmus

    The following conditions have to be observed (incomplete): • Assembly and maintenance to be done only if atmosphere is Ex-free and a permit for hot works is in place. • The TZIDC-200 is only to be operated in a fully mounted and intact enclosure.

  • Page 15: Special Conditions For The Safe Use Of Intrinsically Safe Positioners

    Only suitable cable entries which meet the requirements of IEC 60079-15 are allowed to be used. Use, operation The TZIDC-200 is only approved for intended and appropriate use. In case of non-compliance, the warranty and manufacturer’s liability do no longer apply! •...

  • Page 16: Maintenance, Repair

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 2 Use in potentially explosive atmospheres … cFMus Maintenance, repair Maintenance: defines a combination of any actions carried out to • Maintenance or replacement works are to be carried out by retain an item in, or restore it to, conditions in which it is able to qualified personnel only, i.e.

  • Page 17: Warning Markings

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Warning markings • ‘‘TO PREVENT IGNITION OF FLAMMABLE GASES OR VAPORS, DO NOT REMOVE COVER WHILE CIRCUITS ARE LIVE’’ “POUR ÉVITER L'INFLAMMATION DE GAZ OU DE VAPEURS INFLAMMABLES, NE PAS RETIRER LE COUVERCLE LORSQUE LES CIRCUITS SONT SOUS TENSION.”...

  • Page 18: Fm Installation Drawing No. 901265

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 2 Use in potentially explosive atmospheres … cFMus FM installation drawing No. 901265 Page 1 of 5...
  • Page 19 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Page 2 of 5...
  • Page 20 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 2 Use in potentially explosive atmospheres … cFMus Page 3 of 5...
  • Page 21 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Page 4 of 5...
  • Page 22 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 2 Use in potentially explosive atmospheres … cFMus Page 5 of 5...

  • Page 23: Eac Tr-Cu-012

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D EAC TR-CU-012 EAC TR-CU-012 Ex d Temperature Data Ex marking Temperature class Ambient temperature Ta Ex marking −40 to 85 °C Marking 1Ex d IIC T6…Т4 Gb Х −40 to 80 °C Certificate EAC TR-CU-012 −40 to 65 °C...

  • Page 24: Eac Tr-Cu-012 Ex I

    EN 60079-11. Local communication Only for connection to a programming device interface (LCI) using an ABB LCI adapter (Um ≤ 30 V DC) outside Temperature characteristic curves the hazardous area. Intrinsically safe circuit according to ATEX and EAC / TR CU 012/2011 •...

  • Page 25: Design And Function

    Principle of operation The TZIDC-200 is an electronically configurable positioner with communication capabilities designed for mounting on pneumatic linear or rotary actuators. Fully automatic determination of the control parameters and adaptation to the positioner allow for considerable time savings as well...

  • Page 26: Product Identification

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D 4 Product identification Name plate 1 Serial number o Note: Observe product documentation 2 Order code p IP rating 3 Hardware rev. / Software rev. q Disposal information 4 Year of manufacture / Calendar week...

  • Page 27: Transport And Storage

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D 5 Transport and storage 6 Installation Inspection Safety instructions Check the devices immediately after unpacking for possible CAUTION damage that may have occurred from improper transport. Risk of injury Details of any damage that has occurred in transit must be Risk of injury from pressurized positioner / actuator.

  • Page 28: Mechanical Mounting

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 6 Installation Mechanical mounting General Operating range for linear actuators: The operating range for linear actuators is maximum ±45° symmetrically to the longitudinal axis. The usable span within the operating range is ideally 40°, but at least 25°.

  • Page 29: Mounting On Linear Actuators

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Mounting on linear actuators For mounting on a linear actuator in accordance with DIN / IEC 60534 (lateral mounting as per NAMUR), the following attachment kit is available. Figure 9: Attaching a follower guide to the actuator 1.
  • Page 30 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 6 Installation … Mechanical mounting Figure 12: Mounting on a cast iron yoke Figure 11: Mounting lever and bracket on the positioner 1. Attach the mount bracket with screw and washer 1. Attach the lever...
  • Page 31 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Position of actuator bolt The actuator bolt for moving the potentiometer lever can be mounted permanently on the lever itself or on the valve stem. Depending on the mounting method, when the valve moves the...

  • Page 32: Mounting On Rotary Actuator

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 6 Installation … Mechanical mounting Mounting on rotary actuator For mounting on part-turn actuators in accordance with VDI / VDE 3845, the following attachment kit is available: Figure 17: Mounting the adapter on the positioner 1.

  • Page 33: Electrical Connections

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Electrical connections Safety instructions WARNING Risk of injury due to live parts! When the housing is open, contact protection is not provided and EMC protection is limited. • Before opening the housing, switch off the power supply.

  • Page 34: Positioner / Tzidc-200 Control Unit Electrical Connection

    51 / 52 / 53 Mechanical digital feedback Limit 2 with microswitch Plug-in module for analog feedback AO (optional) +31 / −32 (Option module) Note The TZIDC-200 can be fitted either with proximity switches or microswitches as mechanical digital feedback.

  • Page 35: Electrical Data For Inputs And Outputs

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Electrical data for inputs and outputs Note Plug-in module for analog feedback AO* When using the device in potentially explosive atmospheres, Without any signal from the positioner (e.g. ‘no power’ or note the additional connection data in Use in potentially ‘initializing’) the module sets the output to >...

  • Page 36: Connection On The Device

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 6 Installation … Electrical connections Connection on the device 1 Cable gland 4 Terminals for mechanical digital feedback 2 Blind plug 5 Terminals for basic unit 3 Terminals for plug-in modules for digital /analog feedback Figure 21: Connection to device (example) 2 tap holes ½- 14 NPT or M20 ×...
  • Page 37 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Wire cross-sectional areas Option modules Basic device Cross section Electrical connections Rigid / flexible wires 0.14 to 1.5 mm (AWG26 to AWG17) 4 to 20 mA input Screw terminals max. 2.5 mm (AWG14) Flexible with wire end sleeve no 0.25 to 1.5 mm...

  • Page 38: Pneumatic Connections

    NOTICE Notes on ABB pressure gauge blocks Damage to components! The pressure gauge blocks available as accessories from ABB Pressure above 6 bar (90 psi) can damage the positioner or have a restricted operating temperature range and a different IP actuator.

  • Page 39: Connection On The Device

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Connection on the device Air supply Instrument air* Purity Maximum particle size: 5 μm Maximum particle density: 5 mg/m Oil content Maximum concentration 1 mg/m Pressure dew point 10 K below operating temperature...

  • Page 40: Commissioning

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D 7 Commissioning Operating modes Note The electrical power supply and supply air pressure data Selection from the operating level indicated on the name plate must be complied with during 1. Press and hold down MODE.

  • Page 41: Standard Automatic Adjustment

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Standard automatic adjustment Sample parameters Note ‘Change the zero position of the LCD display from clockwise Standard Auto Adjust does not always result in optimum control (CLOCKW) to counter-clockwise limit stop (CTCLOCKW)’ conditions.

  • Page 42: Setting The Mechanical Position Indication

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 7 Commissioning … Sample parameters 4. Changing parameter settings: Setting for digital mechanical feedback with proximity Quickly press and release  to select CTCLOCKW. • switches 1. Loosen the screws for the housing cover and remove it.

  • Page 43: Setting For Digital Mechanical Feedback With 24 V- Microswitches

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D 8 Operation Safety instructions CAUTION Setting for digital mechanical feedback with 24 V- microswitches Risk of injury due to incorrect parameter values! 1. Loosen the screws for the housing cover and remove it.

  • Page 44: Menu Levels

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 8 Operation … Parameterization of the device Menu levels Description of symbols The positioner has two operating levels. Operating level Symbol Description On the operating level the positioner operates in one of four possible operating modes (two for automatic control and Operation or access is restricted.

  • Page 45: Hart® Parameter Overview

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D HART® Parameter Overview Figure 24: HART® Parameter Overview...

  • Page 46: Parameter Description Hart

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 8 Operation Parameter description HART® Parameter Display Function Possible parameter setting Unit Factory setting P1._ STANDARD P1.0 ACTUATOR Actuator type Actuator type LINEAR, ROTARY LINEAR P1.1 AUTO_ADJ Auto adjust Autoadjust Function P1.2...
  • Page 47 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Parameter Display Function Possible parameter setting Unit Factory setting P6._ MAN_ADJ P6.0 MIN_VR Min. valve range Operating range, min. 0.0 to 100.0 P6.1 MAX_VR Max. valve range Operating range, max. 0.0 to 100.0 P6.2...
  • Page 48 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 8 Operation … Parameter description HART® Parameter Display Function Possible parameter setting Unit Factory setting P8._ ANLG_OUT P8.0 MIN_RGE Min. range Min. current range 4.0 to 18.4 P8.1 MAX_RGE Max. range Max. current range 20.0 to 5.7...

  • Page 49: Diagnosis / Error Messages

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D 9 Diagnosis / error messages Error codes Error code Possible cause Impact Troubleshooting the Instrument The supply voltage was interrupted for at – Check the power source and the wiring. least 20 ms.
  • Page 50 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 9 Diagnosis / error messages … Error codes Error code Possible cause Impact Troubleshooting the Instrument Error while processing the measured The actuator is moved to the safe position. If the error persists even after the positioner values, pointing to an error in the working After approx.

  • Page 51: Alarm Codes

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Alarm codes Alarm code Possible cause Impact Troubleshooting the Instrument Leakage between positioner and actuator Depending on how well the leakage can be Check the piping. compensated, small control actions are required at regular intervals.

  • Page 52: Message Codes

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D … 9 Diagnosis / error messages Message codes Message codes Message description Action stopped by operator. Error during plausibility check. Action completed, acknowledgment required. Memory error, data could not be saved. Safe position is active, action cannot be executed.

  • Page 53: Maintenance

    All devices delivered to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.). Please contact Customer Center Service acc. to page 5 for...

  • Page 54: Appendix

    TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D 14 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.
  • Page 55 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA...
  • Page 56 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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