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Huawei iBAT 2.0-CIM01C2 User Manual

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iBAT 2.0-CIM01C2
User Manual
Issue
07
Date
2019-01-02
HUAWEI TECHNOLOGIES CO., LTD.

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Summary of Contents for Huawei iBAT 2.0-CIM01C2

  • Page 1 2.0-CIM01C2 User Manual Issue Date 2019-01-02 HUAWEI TECHNOLOGIES CO., LTD.
  • Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...

  • Page 3: About This Document

    About This Document About This Document Purpose This document describes the iBAT 2.0-CIM01C2, the intelligent battery monitoring system in a data center, in terms of its features, installation, networking, and maintenance. Figures used in this document are for reference only.
  • Page 4 Issue 04 (2017-05-10) Added the description about battery test operations. Issue 03 (2017-03-31) Optimized the content. Issue 02 (2016-08-30) Updated the BIM fastener. Issue 01 (2016-06-17) This issue is the first official release. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 5: Table Of Contents

    8.1 Internal Resistance Test .............................. 56 8.2 Capacity Test................................57 9 Maintenance ..........................59 9.1 Routine Maintenance ..............................59 9.1.1 Monthly Maintenance .............................. 59 9.1.2 Quarterly Maintenance ............................59 9.2 Alarm Reference ................................. 61 Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 6 User Manual Contents 9.3 Component Replacement ............................67 9.3.1 Replacing a CIM ..............................67 9.3.2 Replacing a BIM ..............................68 A Technical Specifications ......................70 B Acronyms and Abbreviations ....................72 Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 7: Safety Precautions

    When operating Huawei equipment, strictly follow the precautions and safety instructions. The safety precautions given in this document do not cover all the safety precautions. Huawei will not be liable for any consequence caused by the violation of the safety operation regulations and design, production, and usage standards.

  • Page 8: Local Laws And Regulations

    AC mains supply, which stated in instruction. 1.3 Basic Installation Requirements The iBattery for data centers can be commissioned and maintained only by Huawei engineers or engineers certified by Huawei. Otherwise, personal injury or equipment damage may occur. Huawei equipment can be installed, operated, and maintained only by persons who have been trained on safety precautions and have mastered the correct methods.
  • Page 9 This product should be installed and used as required by specifications in this manual. Otherwise, the product may be damaged, and the resulting product malfunctions or damaging components are beyond the warranty scope. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 10: Overview

    Supports CIM and BIM online upgrade on the monitoring system. If the upgrade package is transmitted to the CIM, and the upgrade is complete. The BIM upgrade is finished through the CIM backend. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 11 (8) BCB_1–BCB_4 ports (9) BCB_OUT and BCB_IN (BCB_2–BCB_4 reserved) ports (10) Networking switch (11) PWR indicator (12) RUN indicator (13) ALM indicator (14) RF_Z indicator (15) Delivered antenna Manufacturer: TONGYU Model: TT-245802-602 Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 12 Figure 2-3 Power port pins Table 2-1 12 V, 2 A port pin definitions Definition Description – In this scenario, an external power module is adopted to supply 12 V DC operating voltage. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 13 Table 2-3 PoE port pin definitions Definition Description Supports power supply through the PoE port. The TX– terminal is an RJ45 terminal with an indicator. 4, 5 P45_P1 RX– 7, 8 P78_P1 Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 14 Open: The dry Open Dry contact input signal contact input is input and – open. output signal  Closed: The dry contact input is closed. Dry contract  Open: The dry Open Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 15 Table 2-6 HALL current monitoring port pin definitions Definition Description Detect the charge and +12 V discharge currents of four –12 V battery strings or eight battery routes. BCB Port Figure 2-7 BCB port pins Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 16 BCBs ds sent  Disconnec the signal connect to the by the ted: BCB output port. signal input UPS and port. supports connected. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 17 Secondary side ground tripping.  12 V: There is a driving signal for tripping. DIP Switch Table 2-9 DIP switch description Definition Description RS485 communications ADDR_1 address setting ADDR_2 ADDR_3 ADDR_4 Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 18 Green Northbound Blinking Requires no communication at long communication handling. status intervals is normal. Blinking Blinking, lasting Requires no intermitt for 1 minute. handling. ently at super short intervals Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 19 If an indicator blinks at short intervals, it is blinking at 4 Hz, that is, on for 0.125s and then off for 0.125s.  If an indicator blinks at super short intervals, it is blinking at 10 Hz, that is, on for 0.05s and then off for 0.05s. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 20: Bim

    Features  Monitors the voltages, internal resistances, and pole temperatures of batteries.  Uploads battery data to CIM through wireless communication.  Has the hibernation function: Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 21 2.1 V, the BIM automatically powers off. Appearance Figure 2-8 BIM appearance (1) RUN/ALM indicator (2) Networking switch (3) Panel port (4) Fastener Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 22  Power consumption is low.  The BIM is not powered on. Blinking at The networking has started but not super short completed. intervals Blinking at The networking succeeds. long intervals Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 23 Initializes parameters of a network if there is a network. Button holding Hold down the button Clears the present network and resets the down for more than 5s. wireless module. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 24: Installing Devices

    Battery layer requirements: The battery layer should have a gap greater than 70 mm on both left and right sides. 3.1 Tools and Instruments Use insulated tools to avoid electric shocks. This section lists the tools and instruments required for installation. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 25 Multimeter Network cable tester Label NOTE This table may not list some tools required at specific sites. Site installation personnel and technical support personnel should prepare tools based on site requirements. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 26: Installing Equipment (Battery Cabinet)

    3 Installing Devices 3.2 Installing Equipment (Battery Cabinet) Context Figure 3-1 Installation position of the CIM in the battery cabinet (1) Hall effect sensor (2) CIM (3) Battery control I/O board (BIB) Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 27 The following uses the scenario where the battery string is configured with the neutral wire as an example. Figure 3-2 BIM installation position The battery appearance is for reference only. Procedure Step 1 Install a BIM. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 28 (4) OT terminal (5) Battery connecting piece Install a battery bolt in the following sequence: bolt > spring washer > flat washer > OT terminal > battery connecting piece. Secure the BIM. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 29 Figure 3-5 Connecting a BIM Step 2 Install the CIM. The CIM must be installed 1 meter above the ground to ensure proper wireless communication between the CIM and the BIM. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 30 CIM fixed mount.  Ensure that the attaching area is clean.  Ensure that the fastener is firmly attached with even strength. Clamp the CIM to the fastener. Figure 3-7 Installing a CIM Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 31: Installing Equipment (Battery Rack)

    In the left figure, the BIM is installed at the top of a battery. In the right figure, the BIM is installed at the side panel of a battery. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 32 Connect the positive and negative BIM cables respectively to the positive and negative wiring terminals or poles of the battery. Use an insulated torque wrench during battery installation. The terminal torque depends on battery specifications. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 33 (1) Strip the adhesive tape from the BIM (2) Attach the BIM and press it for more than fastener. 10 seconds. After connecting all power cables to the system, connect the cable to the BIM. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 34 Strip the adhesive tape from the CIM fastener, and attach the fastener to the BCB box.  Ensure that the attaching area is clean.  Ensure that the fastener is firmly attached with even strength. Clamp the CIM to the fastener. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 35 Hall effect sensors. Route the positive and negative battery string cables to Hall effect sensors. Secure Hall effect sensors to the positive and negative battery string cables using cable ties. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 36 Drill holes using a hammer drill. Knock 6x30 plastic expansion sleeves into the mounting holes using a rubber mallet. Secure the adapter using ST3.5x35 tapping screws and washers to a torque of 0.3 N· m. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 37 2.0-CIM01C2 User Manual 3 Installing Devices Figure 3-15 Installing an adapter (unit: mm) (1) ST3.5x35 tapping screw (2) Washer (3) 6x30 plastic expansion sleeve ----End Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 38: Connecting Cables

    Hall effect sensors. The positive battery string cable routes from the UPS to the battery, and the negative battery string cable routes from the battery to the UPS. Figure 4-1 CIM and BIM networking Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 39 Step 2 (Optional) If there are multiple CIMs, connect each CIM to the smart ETH gateway separately. The method of connecting cables between the CIM and southbound components are the same. ----End Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 40: Installing Cables (Ups Scenario)

    HALL_1 current monitoring port on the CIM, and connect the Hall effect sensor on the negative battery string terminal side to the HALL_2 current monitoring port on the CIM. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 41 Hall effect sensor is not enough, you can connect two or more Hall effect sensors to each of the positive and negative battery string cables to monitor the current of one battery string. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 42 COM_OUT port on the CIM, and the other end to the COM2 port on the UPS monitoring interface card. Prepare an RS485 cable by yourself. Figure 4-6 Connecting wires to an RJ45 connector Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 43 The socket and plug appearances are for reference only. The actual objects prevail.  The adapter must obtain power from the UPS AC output. If batteries cannot be charged, do not connect the cable to the PoE port on the CIM. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 44 Step 4 (Optional) If multiple CIMs are cascaded, setting the DIP switch. Table 4-1 DIP switch settings Toggle Toggle Toggle Toggle Switch 1 Switch 2 Switch 3 Switch 4 Address on (ADDR_1) (ADDR_2) (ADDR_3) (ADDR_4) Monitoring System CIM1 CIM2 CIM3 CIM4 Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 45 Prepare an RS485 cable by yourself. Figure 4-10 Cable connections between the UPS and the CIMs (cascaded) (1) UPS monitoring interface card (MUS05A) Dashed lines indicate the cascading of CIM communications cables. ----End Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 46: System Commissioning

    Step 1 Connect a straight-through cable from the PC network port to the PoE port on the smart ETH gateway. Figure 5-1 Connecting a PC and a smart ETH gateway (in the ECC800 scenario) (1) Smart ETH gateway Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 47 The operation does not affect web functions but has potential risks. Therefore you are advised to update the security certificate promptly.  If the browser on the PC is abnormal, clear the browser cache and open the browser again. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 48 BIM Number of Indicates the total number of BIMs managed by the CIM. Batt. String Qty. or The number of battery strings managed by the CIM. Number of battery strings Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 49 On the iBOX WebUI, choose System Settings, and set Batt. String Config, Running Parameter, Time and IP Address. Parameter Description Current acquisition The actual specifications of the Hall effect sensor prevail. source Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 50 On the iBOX WebUI homepage, choose System Settings > Battery Curve and set the battery curve for each battery string. On the Battery Curve page, select the battery string to be set, set Battery Brand and Format, click Filter > Submit. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 51: Setting Parameters On The Ecc800 Webui (Ecc800 Scenario)

    Current source Select a Hall effect sensor The actual specifications of (xxx A). the Hall effect sensor prevail. The actual specifications of the Hall effect sensor will apply. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 52: Setting Parameters On The Ups Monitoring Screen (Ups Scenario)

    On the UPS LCD home screen, choose System Info > Settings > Battery Settings, and set Number of battery strings. On the UPS LCD home screen, choose System Info > Settings > iBOX Settings, and set Basic Param., Advanced Param., and Batt. String Config. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 53 2.0-CIM01C2 User Manual 5 System Commissioning Figure 5-5 iBOX Settings Figure 5-6 Basic Param. Figure 5-7 Advanced Param. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 54 On the UPS WebUI homepage, choose Param. Settings > Battery Setting, and set Number of battery strings. On the UPS WebUI homepage, choose iBOX Settings, and set Basic Param., Advanced Param., and Batt. String Config. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 55 User Manual 5 System Commissioning Figure 5-9 iBOX Settings Step 2 On the iBOX WebUI homepage, choose System Settings > Battery Curve and set the battery curve for each battery string. ----End Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 56: Cim And Bim Networking

    Blinking at long intervals: The indicator is on for 1s and then off for 1s alternately.  Blinking at super short intervals: The indicator is on for 0.05s and then off for 0.05s alternately. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 57 12 V batteries is greater than 12.6 V, the BIMs will start automatically.  The battery voltage for enabling the BIMs to automatically hibernate or start varies under different conditions. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 58: Ibat Networking Configuration

    Insert an iBAT and set Reference No. to 2. After the operation, number 2 is reserved, and the iBAT numbers 2 and 3 change to 3 and 4 respectively. Figure 7-2 Schematic diagram Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 59 Example: There are three iBATs in the network and they are numbered 1, 2, and 3. Choose Delete an iBAT and set Reference No. to 2. After the operation, the network parameters of the number 2 iBAT are cleared, and the iBAT number 3 changes to 2. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 60 Choose Batch-replace iBAT, set Start No. to 2, and set End No. to 5. After the operation, the network parameters of the number 2–5 iBATs are cleared, and numbers 2–5 are reserved. Figure 7-8 Schematic diagram Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 61 Example: There are three iBATs in the network and they are numbered 1, 2, and 3. Choose Switch iBAT No., set Switch No.1 to 2, and set Switch No.2 to 3. After the operation, the iBAT numbers 2 and 3 are switched. Figure 7-10 Schematic diagram Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 62: Battery Test

    Criteria for determining that the iBAT detection function is normal:  The voltage displayed on the WebUI is in the range of the measured voltage ± 0.2%. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 63: Capacity Test

     If batteries are detected to be abnormal, you are advised to perform a capacity test to determine the battery status. Procedure Step 1 Log in to the UPS WebUI. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 64 2% of the Hall effect sensor specification (for example, the difference is less than 4 A for a 200 A Hall effect sensor), the system cable connections are proper. ----End Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 65: Maintenance

    Ambient temperature The ambient temperature Find the cause of an monitoring should be lower than 45° C. abnormal temperature. If the fault persists, contact Huawei technical support. 9.1.2 Quarterly Maintenance Table 9-2 Routine maintenance items Item Expected Result Troubleshooting Battery management Check that the battery Set parameters correctly.
  • Page 66 BCB port, check that the monitoring port. cable connection is secure.  The cable to the HALL current monitoring port is connected securely. If the fault persists, contact Huawei technical support. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 67: Alarm Reference

    2. Fully charge the battery string and prepare the UPS backup power supply. Then perform a capacity test to query the SOH of the battery string. If the SOH is abnormal, replace the battery string. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 68 5. Fully charge the battery string and prepare the UPS backup power supply. Then perform a capacity test to query the SOH of the battery. If the SOH is abnormal, replace the abnormal battery. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 69 5. Fully charge the battery string and prepare the UPS backup power supply. Then perform a capacity test to query the SOH of the battery. If the SOH is abnormal, replace the abnormal battery. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 70 4. Fully charge the battery string and prepare the UPS backup power supply. Then perform a capacity test to query the SOH of the battery. If the SOH is abnormal, replace the abnormal battery. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 71 During the simulation process, compare the temperature of the abnormal battery and that of the normal battery. If the battery temperature is still abnormal, replace the abnormal battery. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 72 (iBOX System) with the actual number of iBATs. 2. Check that the iBAT communication is normal. Reconnect the cable to the panel of the iBAT that fails in communication. Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 73: Component Replacement

    Batt. abnormal BCB trip are set to Enable in the UPS MDU, when a Single Batt. terminal off alarm is raised, the system automatically controls the BCB to disconnect.  If the fault persists, contact Huawei technical support. 9.3 Component Replacement 9.3.1 Replacing a CIM Prerequisites ...

  • Page 74: Replacing A Bim

    Step 1 On the iBOX WebUI, choose Monitoring > iBOX System > Running Control > Net Join Config, select Replace an iBAT from the Operation Type drop-down list box. Figure 9-1 Net Join Config Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 75 On the UPS WebUI, choose Monitoring > iBOX Control, set iBOX No. and iBAT No., and click Start.  On the UPS LCD, choose System Info > Maintenance > iBOX Control, set iBOX No. and iBAT No., and tap Start. ----End Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 76: A Technical Specifications

    ± 6 kV; air discharge ± 8 kV, criterion B (power-on before testing) Electrical fast IEC61000-4-4 transient (EFT)  DC port: ± 2 kV, criterion B  Signal port: ± 1 kV, criterion B Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 77 Enclosure touchable by hand during normal operations: contact discharge ± 6 kV; air discharge ± 8 kV, criterion B (power-on before testing) Conductor in the signal port; contact discharge ± 2 kV, criterion R (power-on before testing) Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

  • Page 78: B Acronyms And Abbreviations

    Acronyms and Abbreviations battery circuit breaker battery control I/O board conducted emission conducted susceptibility direct current energy control center electrical fast transient electromagnetic compatibility end-of-discharge electrostatic discharge Ethernet liquid crystal display Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.
  • Page 79 2.0-CIM01C2 User Manual B Acronyms and Abbreviations monitor display module power over Ethernet radiated emission radiated susceptibility state of charge state of health uninterruptible power system Issue 07 (2019-01-02) Copyright © Huawei Technologies Co., Ltd.

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