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Toro 138-2995 Installation Instructions Manual

Power harness kit, groundsmaster 4500-d, 4700-d or reelmaster 7000-d traction unit

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Power Harness Kit
Groundsmaster
Unit
Model No. 138-2995
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1
2
3
4
5
6
1
Preparing the Machine
No Parts Required
Procedure
CAUTION
If you leave the key in the ignition switch,
someone could accidently start the engine
and seriously injure you or bystanders.
Remove the key from the ignition switch
before you do any maintenance.
1.
Park the machine on a level surface.
2.
Engage the parking brake.
3.
Lower the cutting units.
© 2018—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
4500-D, 4700-D or Reelmaster
Description
No parts required
No parts required
No parts required
Power harness
Cable tie
No parts required
No parts required
Register at www.Toro.com.
Qty.
Prepare the machine.
Disconnect the battery.
Open the hood.
1
Route the power harness.
6
Connect the battery.
Close the battery compartment door
and the hood.
4.
Shut off the engine and remove the key.
2
Disconnecting the Battery
No Parts Required
Accessing the Battery
Release the latch and open the door to the battery
compartment
(Figure
1).
Original Instructions (EN)
All Rights Reserved *3423-121* A
Printed in the USA
Form No. 3423-121 Rev A
®
7000-D Traction
Installation Instructions
Use

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Summary of Contents for Toro 138-2995

  • Page 1 Form No. 3423-121 Rev A Power Harness Kit Groundsmaster ® 4500-D, 4700-D or Reelmaster ® 7000-D Traction Unit Model No. 138-2995 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty.
  • Page 2: Opening The Hood

    g252593 g252591 Figure 1 Figure 2 1. Negative battery cable 2. Positive battery cable Removing the Battery Cables Lift the insulator and remove the positive battery cable from the battery post (Figure WARNING Battery terminals or metal tools could short against metal components, causing sparks.
  • Page 3 Routing and Connecting the Power Harness Parts needed for this procedure: Power harness Cable tie Routing the Ring Terminals g252784 Figure 5 to the Battery and Electrical Machines with a Cab Compartment 1. Power harness 2. Ring terminals Important: Route the power harness away from exhaust components and moving parts.
  • Page 4: Main Harness

    g252787 g252790 Figure 7 1. Insulator 3. Ring terminal (B+) 2. Battery-clamp nut 4. Battery clamp bolt (positive battery cable) Assemble the ring terminal labeled B+ onto the battery clamp bolt with the clamp nut, and tighten the nut by hand (Figure Remove the screw from the ground block (Figure...
  • Page 5 Bundling the Air Conditioner Wire and the Water Pump Wires Machines with the Optional Sunshade Kit or 2-Post ROPS Extension Kit Bundle the wire and bullet terminal labeled and the wires and 2-socket connector CLUTCH labeled (Figure 12). WATER PUMP g252849 Figure 10 1.
  • Page 6: Water Pump

    Routing the Air Conditioner Wire and the Water Pump Wires Machines with the Optional Cab Kit Route the wire and bullet terminal labeled rearward along the right side of the CLUTCH engine (Figure 13). g252845 g252841 g252843 Figure 14 1. Back of the machine 2.
  • Page 7: Connecting The Battery

    Connecting the Battery No Parts Required Procedure WARNING g030782 Figure 16 Electrical sparks can cause the battery gasses 1. Power harness 2. Cable tie to explode, resulting in personal injury. Incorrect battery cable routing could damage the machine and cables, causing sparks. •...
  • Page 8 g252850 Figure 19 Close and latch the hood (Figure 20). g252786 Figure 18 1. Positive battery cable 2. Negative battery cable Connect the negative cable to the battery and tighten the battery-clamp nut (Figure 18). g252851 Assemble the insulator over the positive battery Figure 20 terminal (Figure...