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Electric Lift Kit
TM5490/TM7490 Trailed Mowers
Model No. 02861—Serial No. 400000000 and Up
This product contains a chemical or chemicals known to the State of California to
This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at
the back of this publication.
Safety
Before installing the kit:
•
Read the machine Operator's Manual and these Installation
Instructions.
•
Always wear eye protection.
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential
danger. Replace any decal that is damaged or missing.
1. Cutting unit rotation control
2. Forward rotation
3. Disengage cutting cylinder
© 2016—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
WARNING
CALIFORNIA
Proposition 65 Warning
cause cancer, birth defects, or reproductive harm.
111-1777
4. Reverse rotation
5. Left wing arm lift control
6. Center 3 or 5 arm lift control
Register at www.Toro.com.
Important: Always seek professional advice from your
local authorized dealer if, after studying this, you are
unsure how to install this kit.
7. Right wing arm lift control
8. Override lift control
9. Emergency stop
Original Instructions (EN)
All Rights Reserved *3410-508* A
Printed in the UK
Form No. 3410-508 Rev A
Installation Instructions
decal111-1777
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Related Manuals for Toro 02861
Summary of Contents for Toro 02861
- Page 1 Form No. 3410-508 Rev A Electric Lift Kit TM5490/TM7490 Trailed Mowers Model No. 02861—Serial No. 400000000 and Up Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
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Page 2: Installation
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Control-box bracket Setscrew (8 x 25 mm) Washer (8 mm) Locknut (8 mm) Electric control box Self-tapping screws (6 x 12 mm) Umbilical cable assembly Lift manifold Solenoid valve (closed) - Page 3 Procedure Description Qty. Actuator bracket Proximity sensor Proximity-sensor bracket Setscrew (6 x 25 mm) Washer (6 mm) Locknut (6 mm) Cap screw (5 x 20 mm) Washer (5 mm) Locknut (5 mm) Spacer Solenoid valve (closed) Line body Bonded seal (3/8 inch) Adapter (1/4 inch female x 3/8 inch male) Bonded seal (1/4 inch)
- Page 4 5. Remove the nuts and bolts securing the existing control-lever bracket to the machine (Figure Installing the Electric Control Parts needed for this procedure: Control-box bracket Setscrew (8 x 25 mm) Washer (8 mm) Locknut (8 mm) Electric control box Self-tapping screws (6 x 12 mm) Umbilical cable assembly g028993...
- Page 5 g025356 Figure 3 1. Setscrew (8 x 25 mm), 2 3. Washer (8 mm), 4 2. Control-box bracket 4. Locknut (8 mm), 2 11. Fasten the electric control box to the bracket using 4 self-tapping screws (6 x 12 mm). g025358 Figure 5 1.
- Page 6 G025513 g025513 Figure 7 1. Cross fitting (1/4 inch 4. Bonded seal (1/4 inch) male) 2. Elbow (1/4 inch female x 5. Lift manifold 1/4 inch female) G025409 3. Adapter (1/4 inch male x g025409 1/4 inch male) Figure 9 1.
- Page 7 Installing the Rotary Valve Cylinder Assembly Parts needed for this procedure: Actuator bracket Proximity sensor Proximity-sensor bracket g188311 Figure 10 Setscrew (6 x 25 mm) Some fittings not shown Washer (6 mm) 1. Solenoid 7. Adapter (1/4 inch male x Locknut (6 mm) 3/8 inch male) Cap screw (5 x 20 mm)
- Page 8 G025360 g025360 Figure 12 1. Rear cover 2. Bolts 2. Remove the rotary valve cylinder assembly and disconnect the cylinder feed hose. G025363 g025363 Figure 14 1. Washer (6 mm), 4 8. Locknut (6 mm) G025361 2. Setscrew (6 x 25 mm), 2 9.
- Page 9 9. Remove the backlap release lever from the rear hole, and install it into the front hole (Figure 16). G025364 g025364 16 15 Figure 16 18 17 1. Front slot 3. Front hole 2. Rear hole 10. Fit the rotary valve cylinder assembly in the front slot (Figure 16), and secure it using the original bolt and slide bush.
- Page 10 4. Connect the power cable into the 12-volt socket in the cab of the tractor. Installing the Remote Control Box and Brackets Parts needed for this procedure: Remote-control box Remote-control bracket Cap screw (8 x 25 mm) Washer (8 mm) Nut (8 mm) Locknut (8 mm) Procedure...
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Page 11: Product Overview
Important: If any of these functions do not happen, Note: The lift lower control switches will only operate when consult your Authorized Toro Distributor before using the override lift control is in the down/cut position. the machine. -
Page 12: Specifications
Power Indicator Light WARNING When the light is illuminated, power is being fed to the Hydraulic fluid escaping under pressure can electrical control box. If the indicator fails to light, check the penetrate skin. Fluid injected into the skin must be electrical supply connection to the tractor. - Page 13 g026019 Figure 19 1. Transport 2. Safety lock—flipped up latch—automatic latching position g026021 Figure 21 1. Outer cutting unit latch 4. Start the tractor and set the engine speed to a slow idle. 5. Engage the rear PTO drive of the tractor. Stop operating the machine as follows: 1.
- Page 14 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 15 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 16 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.