Fuel Pump Replacement - Polaris RANGER 1000 2020 Service Manual

FUEL PUMP REPLACEMENT

1. Move the vehicle to a well ventilated area. Shift the
transmission into Park and turn the ignition key off.
2. Remove the driver seat and storage bin to access the
fuel pump.
WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
3. Be sure the top of the fuel tank is clean. If it requires
cleaning, hand wash the top of the tank around the
fuel pump to ensure no debris will enter the fuel
system when the fuel pump is removed.
CAUTION
Failure to clean area around fuel pump may lead to
debris entering the fuel tank during service. Excessive
debris in fuel tank may cause premature wear of fuel
pump and/or clogging of internal fuel filters.
4. Ensure that static has been discharged by touching a
ground source such as the engine or frame.
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
5. While holding a shop towel over the fuel line
connector, disconnect the fuel supply line
pump. Refer to Fuel Line Removal / Installation
page procedure.
WARNING
It is possible for pressurized fuel to be present when
disconnecting the fuel line.
It is recommended to allow the vehicle to sit for a period
of one hour after shutting off the engine before
servicing the fuel pump. This allows the fuel pressure to
drop.
NOTICE
A small amount of fuel may come out of the fuel lines or
pump fitting. Properly drain fuel into a suitable
container.
6. Disconnect the fuel pump electrical harness
FUEL SYSTEM
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