Master Cylinder Installation; Brake Pedal Replacement - Polaris RANGER 1000 2020 Service Manual

MASTER CYLINDER INSTALLATION

1. Install brake lines on master cylinder with new seals.
2. Align Brake lines. See Brake Line Clocking.
3. Torque Master Cylinder Banjo Bolt and Brake Switch.
TORQUE
Master Cylinder Banjo Bolt:
15 ft-lbs (20 Nm)
TORQUE
Brake Switch:
15 ft-lbs (20 Nm)
4. Attach the master cylinder to the frame and torque
mounting fasteners to specification.
TORQUE
Master Cylinder Mounting Fasteners:
20 ft-lbs (27 Nm)
5. Attach the master cylinder to the brake pedal lever by
installing the clevis pin and retaining clip.
6. Follow the Brake Fluid Replacement / Brake Bleeding
page 10.10 procedure.
7. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.

BRAKE PEDAL REPLACEMENT

REMOVAL
e
1. Remove the clip from the end of the pedal mount
bracket.
2. Remove the retaining clip
the master cylinder arm to free it from the brake
pedal.
3. Slide the brake pedal and bushings off the pedal
mount bracket.
INSTALLATION
1. If the pedal mount bracket was removed, torque
retaining nuts to specification.
TORQUE
Brake Pedal Mount Bracket Nuts:
18 lb-ft (24 Nm)
2. Install brake pedal to the pedal mount bracket and
secure with pin and clip.
3. Install the clevis pin and retaining clip securing the
brake pedal to the master cylinder arm.
BRAKE SYSTEM
q w
and clevis pin from
10
10.13