General Information; Decal Replacement; Plastic Push Rivet Removal; Multi-Function Pliers - Polaris Sportsman XP 1000 S 2020 Service Manual

GENERAL INFORMATION

DECAL REPLACEMENT

WARNING
The following procedure involves the use of an open
flame. Perform this procedure in a well ventilated area,
away from gasoline or other flammable materials. Be
sure the area to be flame treated is clean and free of
gasoline or flammable residue.
IMPORTANT
Do not flame treat components that are installed on the
vehicle. Remove the component from the vehicle
before flame treating.
The side panels, front and rear fender cabs are plastic
polyethylene material. Therefore, they must be "flame
treated" prior to installing a decal to ensure good
adhesion. A bonus of the flame treating procedure is it
can be used to reduce or eliminate the whitish stress
marks that are sometimes left after a fender or cab is
bent, flexed, or damaged.
IMPORTANT
Do not flame treat painted plastic components. Painted
plastic surfaces should only be wiped clean prior to
decal adhesion.
To flame treat the decal area:
1. Pass the flame of a propane torch back and forth
quickly over the area where the decal is to be applied
until the surface appears slightly glossy. This should
occur after just a few seconds of flame treating. Do
not hold the torch too close to the surface (2-3 inches
from the flame tip is recommended). Keep the torch
moving to prevent damage.
2. Apply the decal on one edge first. Slowly lay down
remainder of the decal while rubbing lightly over the
decal surface to eliminate any air bubbles during the
application.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.

PLASTIC PUSH RIVET REMOVAL

Polaris ATVs use plastic push rivets to fasten most body
components. Use the multi-function pliers to ease
removal and prevent damage.

MULTI-FUNCTION PLIERS

Included in the tool kit, the multi-function pliers is
designed to remove the plastic push rivets used to fasten
body components.
BODY / FRAME
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