Motorola CDR500 Programming Manual page 102

Schematic Diagram, Circuit Board, and Parts List
for HPN9033 & HKPN4000 Power Supply
2 6864110R66-O March, 2001
HPN9033 & HKPN4000 Test Voltages
DC AC DC AC
Q1 pinC (+) to Q1 pinE (-) 151 V 108 V C10 + (+) to C10 - (-) 1.61 V ---
Q1 pinB (+) to Q1 pinE (-) -1.71 V 2.39 V C12 + (+) to C12 - (-) 1.47 V ---
Q2 pinC (+) to Q2 pinE (-) 154 V 108 V C14 + (+) to C14 - (-) 21.95 V ---
Q2 pinB (+) to Q2 pinE (-) -1.76 V 2.4 V C19 + (+) to C19 - (-) 10.9 V ---
Q4 pinC (+) to Q4 pinE (-) 7.3 V 13 V C20 + (+) to C20 - (-) 22.9 V ---
Q4 pinB (+) to Q4 pinE (-) 0.3 V 0.63 V C21 + (+) to C21 - (-) 19.1 V ---
Q5 pinC (+) to Q5 pinE (-) 7.3 V 13 V C29 + (+) to C29 - (-) 22.7 V ---
Q5 pinB (+) to Q5 pinE (-) 0.3 V 0.63 V C30 + (+) to C30 - (-) 11.83 V ---
Q7 pinE (+) to Q7 pinC (-) 4.73 V --- C40 + (+) to C40 - (-) 13.91 V ---
Q7 pinB (+) to Q7 pinC (-) 4.93 V --- C42 + (+) to C42 - (-) 13.85 V ---
C5 + (+) to C6 - (-) 310 V --- L1 and D13 (+) to COM (-) 13.99 V 14.6 V
C9 + (+) to C9 - (-) 1.57 V ---
Test Conditions Input: 230 V ac / 115 V ac
Output: V1 13.8 V dc 15A
V2 12.5 V dc 0.5A
V3 19 V dc 0.5A
Parts List
HPN9033 & HKPN4000 Power Supply, electrical PL-991009-O HPN9033 & HKPN4000 Power Supply
REFERENCE DURACOMM REFERENCE DURACOMM
SYMBOL PART NO. DESCRIPTION SYMBOL PART NO. DESCRIPTION
bridge rectifier: R11 1AR1-R25B100JH9 10
BD1 1CD1A6R0C801-XS 6A/800V Silicon Bridge Rectifier R12 --- Not Used
R13, 14 1AR1-R50A1R2JH 1.2, 1/2 W
capacitor, fixed: uF +/-10%; 100 V:
R15 1AR1-R25D272JH9 2.7k
unless otherwise stated
R16 1AR1-R25D102JH9 1k
C1 1BC1F474C251K-J 0.47 uF 250 V ac, 20%
R17 1AR1-R25D272JH9 2.7k
C2, 3 1BC1D222C251K-7 2.2 nF 250 V ac, 20% R18 1AR1-R25D102JH9 1k
C4 1BC1F104C251K-F 0.1 uF 250 V ac, 20%
R19 1AR1-R25E223JH9 22k
C5, 6 1BCAC471C201M22 470 uF 200 V 85°C electrolytic
R20 1AR1-R25D562JH9 5.6k
C7 1BC2G225C251K-L 2.2 uF 250 V
R21 1AR1-R25E103JH9 10k
C8 1BC3D222D102M-5 2.2 nF 1K V, 20% Z5U
R22 1AR1-R25E333JH9 33k
C9, 10 1BCDA1R0B500M05 1 uF 50 V, 20% 105°C electrolytic
R23 1AR1-R25D562JH9 5.6k
C11 1BC2F104C101K-5 0.1 uF
R24 1AR1-R50C751JH 750, 1/2W
C12 1BCDA1R0B500M05 1 uF 50 V, 20% 105°C electrolytic
R25 1AR1-R25D182JH9 1.8k
C13 1BC4D102C101J-2 1 nF, 5%
R31 1AR1-R25C471JH9 470
C14 1BCGC471B250M10 470 uF 25 V, 20% electrolytic
R32 1AR1-R25D912JH9 9.1k
C15 1BC4D472C101J-2 4.7 nF, 5%
R33 1AR1-R25D122JH9 1.2k
C16 1BCDA4R7B500M05 4.7 uF 50 V, 20% 105°C electrolytic
R34 1AR1-R25E563JH9 56k
C17 1BC3C331C101K-5 330 pF Y5P
C18 1BC4E103C101J-2 10 nF, 5% R35 1AR1-R50D152JH 1.5k, 1/2W
C19 1BCDA4R7B500M05 4.7 uF 50 V, 20% 105°C electrolytic R36 1AR1-R25E103JH9 10k
R37 1AR1-R25F474JH9 470k
C20 1BCEB470B500M08 47 uF 50 V, 20% electrolytic
R40 1AR1-R25A5R6JH9 5.6
C21 1BCGC471B250M10 470 uF 25 V, 20% electrolytic
C24, 25 1BC3D472C501M-5 4.7 nF 500 V, 20% Z5U R41 1AR1-R25D222JH9 2.2k
C29 1BCDA4R7B500M05 4.7 uF 50 V, 20% 105°C electrolytic R42 1AR1-R25C681JH9 680
C30 1BCGD102B250M12 1000 uF 25 V, 20% electrolytic R43 1AR1-R25C911JH9 910
C31 1BC3E103C101M-5 10 nF, 20% Z5U
R44, 45 1AR1-R25D102JH9 1k
C32 1BC6E203D102M-9 20 nF 1K V, 20% Z5U EPOXY
R46 1AR1-R25E473JH9 47k
C33 1BC3B100B500K-5 10 pF 50 V, NPO R47 --- Not Used
C34 thru 36 1BCGD102B250M12 1000 uF 25 V, 20% electrolytic R48 1AR1-R25D222JH9 2.2k
C37 1BC2F104C101K-5 0.1 uF
R49, 50 1AR1-R50B100JH 10, 1/2 W
C38 1BC1D222C251K-7 2.2 nF 250 V ac, 20%
R51 1AR1-R25D102JH9 1k
C39 1BC6E203D102M-9 20 nF 1K V, 20% Z5U EPOXY
R52 1AR2A2R0A3R0JH 3, 2 W metal oxide
C40 thru 42 1BCGD102B250M12 1000 uF 25 V, 20% electrolytic
R52 1HH3104C 3 W, 2 W metal oxide
C45 1BC1D472C251K-7 4.7 nF 250 V ac, 20%
R53 1AR2A1R0C471JH 470, 1 W metal oxide
R54 1AR1-R25C471JH9 470
connector:
R55 1AR1-R25D102JH9 1k
CN3 1FF12022-02 8812-02, 2-position fan
R56 1AR2A1R0C471JH 470, 1 W metal oxide
R57 1AR1-R25E123JH9 12k
diode: (see note)
R58, 59 --- Not Used
D1, 2 1CD3A1R5C601-H FR155, 1.5A/600 V
R60 1AR1-R25D432JH9 4.3k
D3, 4 1CD2A1R0B500-H 1N4001, 1A/50 V
D5 thru 11 1CDA1N4148-T 1N4148, switching diode R61 1AR1-R25D102JH9 1k
R62 1AR1-R25D222JH9 2.2k
D12 1CD2A1R0B500-H 1N4001, 1A/50 V
D13A, B 1CD5ESAD92-02 ESAD9202, 20A/200 V
thermistor:
fullwave rectifier
D14 1CD2A1R0B500-H 1N4001, 1A/50 V RT 1ARC-TDC05C250L TDC05C250L 5kΩ
D15, 16 1CD3A1R0C401-H FR104, 1A/400 V RTH1 1ARCRXE090 RXE090 0.9A/60 V PSW
D17 1CD2A1R0B500-H 1N4001, 1A/50 V
D18 --- Not Used variable resistor:
D19 thru 21 1CDA1N4148-T 1N4148, switching diode SVR1 1ARB-R30D102S2S 1k, 0.3 W, 10%
D22 1CD5HER203 HER203, 2A/200 V
switch:
fuse: SW1 1EE1L21-22A1 Slide (115/230 V ac)
F 1EE2A5R0C251F1I 5A, 250 V, GFE/GMA
SW2 1EE1SSFZC22-062 Slide (Fan Continuous On)
fan:
transformer:
FAN 1EE6B120A6R0BBM KD1206PHB2, 12 V dc, 1.9 W DC
T1 1DL5TF561 TF-561, output power
T2 1DL5TF218 TF-218-R2, driver
filter choke:
T3 1DL5TF577 TF-57, low voltage supply
L1 1DL3TR187 TR187, Toroidal
L2 1DL3TR188 TR188 3.2 uH, Toroidal
Triac:
LF1 1DL5TF347 TF347 1.9 mH Line
TRC1 1CQ3BTA16-600B BTA16-600B
transistor: (see note)
thermal switch:
Q1, 2 1CQ12SC3306 2SC3306 10A/400 V NPN
TSW1 1ARENR 50°C 2.6A
Q3, 4 1CQ12SC1384 2SC1384 1A/50 V NPN
Q5, 6 1CQ12SC1815GR 2SC1815 0.1A/40 V NPN
integrated circuit: (see note)
Q7 1CQ12SA733 2SA733 -0.1A/-50 V PNP
U1 1CU4TL494TI TL494CN, pulse width modulator
Q8 1CQ12SA1020 2SA1020 -2A/50 V PNP
U2 1CU5LM358 LM358, dual operational amplifier
resistor, fixed: +/-5%; 1/4 W:
voltage regulator: (see note)
unless otherwise stated
ZD1 1CDB-R50B14R8G 14.8 V 1/2 W, 2% Zener diode
R1 1AR1-R50F684JH 680k, 1/2 W
ZD2, 3 1CDBA1R0B33R0G 1N4752, 33 V, 1 W, 2% Zenerdiode
R2 1AR2A2R0E303JH 30k, 2 W metal oxide
R3 1AR6A5R0B510JH5 51, 5 W R/CE
metal oxide varistor:
R4 1AR2A2R0E303JH 30k, 2 W metal oxide
R5 1AR2A2R0B820JH 82, 2 W metal oxide ZNR1, 2 --- Not Used
R6 1AR7A5R0B100K 10, 5 W R/FS ZNR3 thru 5 1ARD-R60C471K97 TNR15G471K, 470 V, 0.6 W
R7 1AR1-R25D392JH9 3.9k
note: For optimum performance, diodes, transistors, and integrated circuits
R8 1AR1-R25B100JH9 10 must be ordered by DuraComm part numbers.
R9 --- Not Used
R10 1AR1-R25D392JH9 3.9k
PL-991009-O