Page 1 ROBOTICS Product manual OmniCore C30...
Page 2 Trace back information: Workspace 22B version a4 Checked in 2022-06-01 Skribenta version 5.5.019...
Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
Page 5: Table Of Contents
Safety during decommissioning ................Controller description OmniCore C30 ....................Technical data for OmniCore C30 controller ............Safety functions and safety related data for OmniCore C30 ........The unit is sensitive to ESD ................. Handling of FlexPendant ..................Network security ....................
Page 6 5.2.12 Replacing the drive unit ................5.2.13 Replacing the fieldbus master ..............Replacing parts on the front panel ................ 5.3.1 Replacing the manipulator signal connector (SMB) ........Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 7 Lifting accessories and lifting instructions .............. Spare parts Controller parts ....................9.1.1 Controller system parts ................9.1.2 Logic parts ..................... 9.1.3 Application parts ..................9.1.4 Cabinet parts ..................Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 8 FlexPendant parts ..................... Manipulator cables .................... 9.3.1 Manipulator cables .................. 9.3.2 Customer cables - CP/CS connectors (option) ..........9.3.3 Customer cables - Ethernet floor cables ............Index Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 9: Overview Of This Manual
Product manual scope The manual covers all variants and designs of the OmniCore C30. Some variants and designs may have been removed from the business offer and are no longer available for purchase.
Page 10 Overview of this manual Continued Document name Document ID Circuit diagram - OmniCore C30, Circuit diagram - OmniCore C30 3HAC059896-009, for IRB 14050, Circuit diagram - OmniCore C30 for CRB 15000 3HAC063898-009, 3HAC072448-009 Operating manual - RobotStudio 3HAC032104-001 Operating manual - OmniCore...
Page 11 FlexPendant holder. Published in release 21A. The following updates are made in this revision: • Added information about OmniCore C30 for CRB 15000. • Added supported robot IRB 360. •...
Page 12 Minor corrections in section Descriptions for connectors on page 112. • Added note that the content of the section ABB Ability is only avail- able in English (also in translated manuals). • Added related information that the approval code CMIIT ID is finally...
Page 13: Product Documentation
Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
Page 14 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 15: Safety
The installation and/or use of non-original spare parts and equipment can negatively affect the safety, function, performance, and structural properties of the robot. ABB is not liable for damages caused by the use of non-original spare parts and equipment.
Page 16: Safety Data
Performance level data The performance level data for the respective controller variant is presented in section Safety functions and safety related data for OmniCore C30 on page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 17: Requirements On Personnel
The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the instructions. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 18: Safety Signals And Symbols
NOTE Signal word used to indicate important facts and conditions. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 19 1.2.1 Safety signals in the manual Continued Symbol Designation Significance Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 20: Safety Symbols On Controller Labels
Description Read the user manual before use. xx1400001152 The robot is delivered to start in automatic mode xx2100000104 CE label xx1800000835 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 21 UL mark). xx1700000353 SafeMove label (for SafeMove Basic and SafeMove Pro soft- ware). xx1700000355 Rating label (example) xx1900001805 Electrical shock xx1400001151 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 22 High voltage inside the module even if the main switch is in the OFF position. xx1400001156 ESD sensitive components inside the controller. xx1400001162 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 23: Robot Stopping Functions
AS / GS, a dedicated discrete protective stop input on the robot controller, will when the protective stop function is configured as Automatic Stop (AS) initiate the protective stop function in automatic mode only. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 24 Note A safety input used to initiate a protective stop must remain active for at least 100 ms. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 25: About Emergency Stop
1 Inspect the machinery in order to detect the reason for the emergency stop device actuation. 2 Locate and disengage the emergency stop device or devices that initiated the emergency stop function. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 26: Enabling Device And Hold-To-Run Functionality
How to use the hold-to-run function for manual high speed mode is described in the operating manual for the controller. The hold-to-run function for manual high speed mode is by default not available for YuMi with OmniCore C30. If this function is required, contact your local ABB for support. Note The manual high speed mode is not available in all markets.
Page 27: Robot Operating Modes
Teach or tune programmed manipulator positions The mode manual high speed The mode manual high speed, is used for program verification only. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 28 Setting program pointer (to Main, to routine, to cursor, to service routine, etc.) • Starting and stopping program execution • Stepping program execution • Manually adjusting speed (0–100%) Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 29: About The Automatic Mode
Automatic Stop, AS, or General Stop, GS.) Note Prior to allowing the robot to operate in automatic mode, ensure that any suspended safeguards, are returned to full functionality. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 30: Safety During Installation And Commissioning
When the robot is installed at a height, hanging, or other than mounted directly on the floor, there will be additional hazards. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 31 Water • Compressed air • Hydraulics End-effector hazards require particular attention for applications which involve close human collaboration with the robot. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 32 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 33: Safety During Operation
Safety devices that are not connected to the robot or robot system cannot initiate a protective or emergency stop. These must be stored out of sight so that they cannot be mistaken for being in use. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 34: Safety During Maintenance And Repair
See safety instructions for the batteries in Material/product safety data sheet - Battery pack (3HAC043118-001). Related information See also the safety information related to installation and operation. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 35: Safety During Troubleshooting
The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. A risk assessment must be done to address both robot and robot system specific hazards.
Page 36: Safety During Decommissioning
1.9 Safety during decommissioning General See section Decommissioning on page 563. If the robot is decommissioned for storage, take extra precaution to reset safety devices to delivery status. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 37: Controller Description
2 Controller description 2.1 OmniCore C30 About OmniCore C30 The OmniCore C30 is one of OmniCore C line compact controllers. The OmniCore C30 controller offers a compact solution suitable for most applications where there is less need for additional equipment inside.
Page 38: Technical Data For Omnicore C30 Controller
2 Controller description 2.2 Technical data for OmniCore C30 controller 2.2 Technical data for OmniCore C30 controller Overview of the controller Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 39 2 Controller description 2.2 Technical data for OmniCore C30 controller Continued xx1700001054 Refer- OmniCore OmniCore OmniCore ence C30 for IRB C30 for CRB to cir- 14050 15000 cuit dia- gram Power inlet switch Baseline Baseline Baseline Power inlet connector Baseline...
Page 40 2 Controller description 2.2 Technical data for OmniCore C30 controller Continued Refer- OmniCore OmniCore OmniCore ence C30 for IRB C30 for CRB to cir- 14050 15000 cuit dia- gram Power supply Baseline Baseline Power supply Option Drive unit Baseline Baseline...
Page 41 2 Controller description 2.2 Technical data for OmniCore C30 controller Continued Parameter Value Vibration Max. Grms = 4 m/s (X & Y axis), Grms = 12.8 m/s (Z axis) Bumps Max. 5 g = 50 m/s (11 ms) After storage, the operating conditions inside the controller must be met for at least...
Page 42 Load current There is no integrated fuse inside the OmniCore C30 controller. Add an external fuse (time-delay) or circuit breaker (class K) according to full load current, as marked on the controller nameplate. The following table shows the recommended rating for an external fuse or circuit breaker.
Page 43 2 Controller description 2.2 Technical data for OmniCore C30 controller Continued Robot Residual Current in controller (mA) IRB 1300 < 30 mA IRB 910INV < 30 mA IRB 920 < 30 mA IRB 360 < 30 mA IRB 14050 < 3.5 mA CRB 1100 <...
Page 44: Safety Functions And Safety Related Data For Omnicore C30
2.3 Safety functions and safety related data for OmniCore C30 Basic Safety Functions for OmniCore C30 The safety data is valid for the Basic Safety Functions for applicable ABB manipulators except IRB 14050 and CRB 15000, which have their own data detailed...
Page 45 For details about the performance level for the CRB 15000 robot, see Product manual - CRB 15000. Extended Safety Functions (including SafeMove options) The safety data is valid for the Extended safety functions for applicable ABB manipulators except IRB 14050 and CRB 15000, which have their own data detailed...
Page 46 2.3 Safety functions and safety related data for OmniCore C30 Continued Extended Safety Functions (including SafeMove options) - OmniCore C30 for CRB 15000 For details about the safety data for the SafeMove function for the CRB 15000 robot, see Product manual - CRB 15000.
Page 47: The Unit Is Sensitive To Esd
The location of the wrist strap button is shown in the following illustration. xx1800000683 There is an additional wrist strap button on the main computer. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 48: Handling Of Flexpendant
To reduce the risk of cuts if the glass chips or cracks, do not touch or attempt to remove the broken glass. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 49: Network Security
ABB Ltd and its entities are not liable for damage and/or loss related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
Page 50: Open Source And 3Rd Party Components In Robotware
The third party license terms apply only to the respective software to which the license pertains, and the third party license terms do not apply to ABB products. With regard to programs provided under the GNU general public license and the GNU lesser general public license licensor will provide licensee on demand, a machine-readable copy of the corresponding source code.
Page 51: Abb Ability
ABB Ability™ OmniCore™ controller hardware has been turned on and has been connected. After the establishment of the connection there will be a data flow from the OmniCore™ controller hardware to the ABB Ability™ digital platform.
Page 52 Continued Data ABB will not acquire any right, title and interest in the data other than the rights granted by Customer to ABB, but ABB will have the right to collect, store, aggregate, analyze or otherwise use the data for (i) providing and maintaining the hardware, services and/or the ABB software to Customer;...
Page 53: Installation And Commissioning
Safety on page 15 before performing any installation work. Note Always connect the OmniCore C30 and the robot to protective earth and residual current device (RCD) before connecting to power and starting any installation work. Product manual - OmniCore C30 3HAC060860-001 Revision: P ©...
Page 54: Installation Activities
Install options and add-ons (optional). Installing options on page 136. Installing add-on devices on page 194. Initial test before commissioning. Initial test before commissioning on page 200. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 55: Transporting And Handling
Check for any visible transport damage. Note Stop unpacking and contact ABB if transport damage is found. Clean the unit with a lint-free cloth, if necessary. Make sure that the lifting accessory used (if applicable) is suitable to handle the weight of the controller.
Page 56: Storing
3 Installation and commissioning 3.3.2 Storing 3.3.2 Storing Storing the controller For storing, see Transportation and storage conditions on page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 57: On-Site Installation
Dimensions The following illustration shows the required installation space for the OmniCore C30 controller. A free space is required for connecting ABB cables. Do not place any cables over the left and right covers (top cover for the vertical-mounted version) as it leads to inefficient cooling.
Page 58 Continued Vertical-mounted version xx2000002144 Free space Front Back Left Right Vertical-mounted 150 mm 0 mm 50 mm 50 mm 50 mm Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 59 4xR4.5 4xR8.5 xx2000002216 Desktop-mounted version xx2000002143 Free space Front Back Left Right Desktop-mounted 150 mm 150 mm 50 mm 50 mm Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 60 C30 controller, as seen from below. 36 mm 184.5 mm 192.5 mm xx1700001056 • The feet should only be used for positioning, not for mounting or fastening. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 61: Mounting The Controller With 19" Rack Mounting Kit [3002-1]
If the 19" rack mounting kit and vertical mounting kit are purchased at the same time, the controller will be mounted with vertical mounting kit when delivered to the customer from ABB. The 19" rack mounting kit will be delivered as a spare part at the same time.
Page 62 Torx pan head screw M4x12 (4 pcs) Tightening torque: 1.7-1.8 Nm Torx countersunk screw M4x10 (5 pcs) Tightening torque: 1.7-1.8 Nm Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 63 Gateway (3G or WiFi). of the cabinet. Note For best performance in a closed cabinet, use the option Connected Services Gateway wired (DSQC1041) with external Internet gateway. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 64: Mounting The Controller With Vertical Mounting Kit [3002-2]
If the 19" rack mounting kit and vertical mounting kit are purchased at the same time, the controller will be mounted with vertical mounting kit when delivered to the customer from ABB. The 19" rack mounting kit will be delivered as a spare part at the same time.
Page 65 Side cover unit Torx counterink screw M4x10 (6 pcs) Tightening torque: 1.7-1.8 Nm Remove the screws on the back. xx1800000380 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 66 Tightening torque: 1.7-1.8 Nm Remove the right side cover screws. Note The right side is the side with fans. xx1800001277 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 67 Torx countersunk screw M4x10 (5 pcs) Tightening torque: 1.7-1.8 Nm Connect the antenna for Connected Services The antenna can be placed on top of the Gateway (3G or WiFi). controller. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 68: Replacing The Controller From Vertical Mounting Kit To19" Rack Mounting Kit
If the 19" rack mounting kit and vertical mounting kit are purchased at the same time, the controller will be mounted with vertical mounting kit when delivered to the customer from ABB. The vertical mounting kit can be removed and replaced with the 19" rack mounting kit.
Page 69 Use this procedure to install the controller in a 19" cabinet. Action Information Remove the screws on the front panel. xx2100000137 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 70 Gateway (3G or WiFi). of the cabinet. Note For best performance in a closed cabinet, use the option Connected Services Gateway wired (DSQC1041) with external Internet gateway. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 71: Mounting The Controller With Desktop Mounting Kit [3001-2]
3.4.5 Mounting the controller with desktop mounting kit [3001-2] 3.4.5 Mounting the controller with desktop mounting kit [3001-2] General The OmniCore C30 controller is designed to fit as a desk version, that can have a desktop mounting kit. xx1700001887 Note If the desktop mounting kit is mounted to the controller, do not hold the TPU connector (X4) during any moving or transporting of the controller.
Page 72 Right side cover unit Torx countersunk screw M3x6 (6 pcs) Tightening torque: 0.6-0.8 Nm Torx countersunk screw M4x10 (8 pcs) Tightening torque: 1.7-1.8 Nm Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 73 Connect the antenna for Connected Services The antenna can be placed on top of the Gateway (3G or WiFi). controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 74 3 Installation and commissioning 3.4.5 Mounting the controller with desktop mounting kit [3001-2] Continued Action Info/illustration Place the controller in desired place. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 75: Mounting The Flexpendant Holder
The FlexPendant should always be placed in the holder when it is not used and it is not allowed to use by unauthorized person. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 76 Use this procedure to mount the bracket for the emergency stop to the FlexPendant holder. Action Note/illustration Remove the four screws. Separate the rear part from the FlexPend- ant holder. xx2000002356 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 77 Refit the rear part and secure with the Screws: BN33 Phillips pan head tapping screws. screw ST3.5x16 (4 pcs) Tightening torque: 9.4 Nm-12.2 Nm xx2000002356 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 78 Use this procedure to hang the FlexPendant holder on any place where can hold the bracket, like the door of the equipment. The bracket is included when the FlexPendant is purchased. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 79 Remove the four screws. Separate the rear part from the FlexPend- ant holder. xx2000002356 Clean the surface and make sure it is dry. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 80 Note/illustration Remove the protective liner from the tape. xx2000002357 Press the holder onto the desired place. Use two M5 screws to secure the holder. xx2000002358 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 81: Changing The Fan Control Functionality
3.4.7 Changing the fan control functionality General The cooling fan on OmniCore C30 controllers will work on reduced speed or shut off while the controller is in motors off state to lower the sound level. This is called fan control functionality.
Page 82: Electrical Connections
3 Installation and commissioning 3.5.1 Connectors on the OmniCore C30 controller 3.5 Electrical connections 3.5.1 Connectors on the OmniCore C30 controller General The following section describes the connectors on the front panel of the OmniCore C30 controller. CAUTION Always inspect connectors for dirt or damage before connecting them to the controller.
Page 83 3 Installation and commissioning 3.5.1 Connectors on the OmniCore C30 controller Continued Description Label Reference on the circuit dia- gram Scalable I/O connection K5.1 Robot signal exchange proxy, customer inter- X14/X15/X19/X20 K2-X14, K2-X15, face connection K2-X19, K2-X20 Ethernet switch connection...
Page 84 3 Installation and commissioning 3.5.1 Connectors on the OmniCore C30 controller Continued Safety lock for power inlet switch The following illustration shows the location of the safety lock for the power inlet switch. xx1800000786 xx1800000787 Height when open (H) ≤ 30 mm Height when locked (H1) ≤...
Page 85: Connecting Cables To The Controller
Shielded cable with twisted pair conductors. A specific cable signals should be used for field bus connections and Ethernet, according to the standard specification of the respective bus. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 86 Multi wire 4 pair 1.0//17 Multi wire 6 pair 1.0//17 Multi wire 9 pair 1.0//17 0.75//18 three phase 1.0//17 three phase 10.3 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 87 • Cables carrying analog low-level signals is another exception where the shield should be grounded at only one end. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 88 Shield pigtail termination, as shown below, shall be avoided. If a pigtail connection cannot be avoided, make it as short as possible. xx1700001321 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 89 The following figure shows 2 examples on how protective earth and the signal cable screens can be connected: External unit Control cabinet Example 1 Example 2 xx1200000960 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 90 V max voltage and 125 V nominal voltage. The resistor should be 100 Ω, and the capacitor should be 1W 0.1 - 1 µF (typically 0.47 µF). Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 91: Connecting The Manipulator To The Controller
Connecting the cables from the manipulator to the controller Action Connect the manipulator cable to the connector X1. Lock the connector with the lever. Secure the cables to avoid tripping or wear. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 92: Fitting The Connector
The following describes the cable requirements for the main power connection to the OmniCore C30 controller. Component Description Cable type Flexible oil resistant rubber Cable area 3C x 1.5 mm or AWG14 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 93 The following label is attached on the cables. xx2100000809 Procedure Use the following procedure to fit the connectors. Action Note/illustration Cut the cable to desired length. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 94 Strip the shielding copper wires of the cable about 27 mm if needed. xx1900000047 Strip the insulation of the wires about 7 xx1900000048 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 95 Insert the contact sockets into insulation inserts. Close the insulation inserts. The installation is ok when you hear a xx1900000055 "click" sound. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 96 The installation is ok when you hear a xx1900000056 "click" sound. Insert the housing to the connector. Tighten the connector with a 19 mm Tighten torque: 3.5Nm open-ended wrench. xx1900000057 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 97: Connecting Power Supply To And Grounding The Controller
600 mm to 1,900 mm above the servicing level. The switch will be easily accessible. Location of grounding point Note The whole cabinet ground is connected to the X0.PE point. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 98 3HAC063898-009, 3HAC072448- Line fusing There is no integrated fuse in side OmniCore C30 controller. An external fuse or circuit breaker must be added by the integrator, according to the full load current rating. The full load current for the robot is marked on the controller name plate,...
Page 99 3.5.5 Connecting power supply to and grounding the controller Continued Action Connect the main power cable to the power inlet connector X0 and lock it by rotat- ing. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 100: Detaching And Attaching A Flexpendant
CAUTION The FlexPendant connector shall only be used to connect the FlexPendant. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 101 1 On the status bar, tap the QuickSet button. 2 Tap the Logout/Restart tab. 3 In the FlexPendant section, tap Detach FlexPendant. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 102 4 Tap Detach. A popup window with 30 seconds countdown timer is displayed. 5 When the countdown is progressing, detach the FlexPendant. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 103 Attach the connector to the controller and tighten the locking ring or screws. xx1900000975 CAUTION Make sure that the emergency stop device is not pressed in before attaching the FlexPendant. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 104: Ethernet Networks On Omnicore
Ability Net- ABB Ability™ ABB Ability™ connection. work Public Net- Public/factory network. work I/O Network Secondary public/factory network. Isolated from WAN. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 105 Note The management port shall never be used for more than one client at a time. ABB Robot- ics assumes no responsibility for any er- rors/hazards that may appear when more than one client is used.
Page 106 The traffic for both industrial networks on the Public Network can share the ethernet medium with each other and with other non-industrial network traffic. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 107 On OmniCore E line controllers, the WAN2 port is equivalent to a wired Connected Services Gateway (DSQC1041). The IP address configuration is done either in RobotStudio or on the FlexPendant. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 108 Defining network settings in RobotStudio: 1 In the Configuration browser, right-click the controller and select Properties\Network Settings and then Public Network. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 109 • Defining network settings on the FlexPendant: 1 On the start screen, tap Settings, and then select Network from the menu. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 110 1 In the Configuration browser, right-click the controller and select Properties\Network Settings and then I/O Network. 2 In the I/O Network window, configure the network interface and click xx2200000389 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 111 Note Only users with UAS grant Modify network security properties can modify the firewall settings. For more information, see Technical reference manual - System parameters. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 112: Descriptions For Connectors
Automatic Stop (automatic mode) to General Stop (both manual and automatic mode), are made in the tool RobotStudio. See Configuring robot stopping functions Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 113 24 V power. 0V_CH1_CH2 Reference ground towards 24 V. 24V_CH1 24 V power, provided by robot controller, for AS/GS channel 1 only. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 114 Customer_24V_CH1 24V_CH1 AS1+ / GS1+ AS1- / GS1- 0V_CH1_CH2 Customer_0V_CH1 24V_CH2 Customer_24V_CH2 AS2+ / GS2+ AS2- / GS2- 0V_CH1_CH2 Customer_0V_CH2 xx2100002264 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 115 0V_CH1_CH2 Customer_0V_CH2 xx2100002263 For more connections other than those illustrated above, carefully assess the risk before use and contact your local ABB for support. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 116 2. ESOUT1- Negative side of emergency stop output, channel 1. ESOUT1+ Positive side of emergency stop output, channel 1. Reserved Reserved Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 117 The maximum length of the cable connected to the ESOUT pins shall be 10 m. Note The cable shall be protected from external EM disturbance, suggested to use separate multicore cables. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 118 Connector X19 Description Connection Customer IO power supply Type Weidmüller BCF 3.81/08/180F BCF 3.81/08/180F SN BK BX 8 Pins Article number 3HAC064739-001 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 119 Connection Customer optional power input (Not available) Type Weidmüller BCF 3.81/06/180F BCF 3.81/06/180F SN BK BX 6 Pins Article number 3HAC064738-001 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 120 Note that the Digital Output requires a 24 V separate power supply. For connection details, see Circuit diagram - OmniCore C30, Circuit diagram - OmniCore C30 for IRB 14050, Circuit diagram - OmniCore C30 for CRB 15000, 3HAC059896-009, 3HAC063898-009, 3HAC072448-009 and Application manual - Scalable I/O, 3HAC070208-001.
Page 121 CS twist pairs Yes (pair connection pin 1 and 2, 3 and 4) Over current protection Only valid for CRB 15000 robot Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 122 Max input current temperature rerating refers to curve below: xx2100000491 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 123 CS pair1+ CS pair1- CS pair2+ CS pair2- Not used Not used For connection details, see Circuit diagram - OmniCore C30 for CRB 15000, 3HAC072448-009. DeviceNet board connector (option) xx2100001564 X17 - IP20 DeviceNet board connector xx2100001565 Continues on next page...
Page 124 "Hardware overview" for more information on how to connect 24 V to the DeviceNet network. For connection details, see Circuit diagram - OmniCore C30, Circuit diagram - OmniCore C30 for IRB 14050, Circuit diagram - OmniCore C30 for CRB 15000, 3HAC059896-009, 3HAC063898-009, 3HAC072448-009. X45 - IP20 power outlet connector (option)
Page 125 Residual voltage may remain shortly o X45 after turning-off the controller. For connection details, see Circuit diagram - OmniCore C30, Circuit diagram - OmniCore C30 for IRB 14050, Circuit diagram - OmniCore C30 for CRB 15000, 3HAC059896-009, 3HAC063898-009, 3HAC072448-009. Note Connector Single-row female is delivered with the controller.
Page 126: Configuring Robot Stopping Functions
Note It is not possible to configure both Automatic Stop and General Stop on the OmniCore C30 without the use of a safe fieldbus. Note The dedicated discrete safety input to activate the protective stop function can be configured as either Automatic Stop (AS) or General Stop (GS).
Page 127 See also the circuit diagram, Circuit diagram - OmniCore C30, Circuit diagram - OmniCore C30 for IRB 14050, Circuit diagram - OmniCore C30 for CRB 15000. Continues on next page...
Page 128 1 Log in as a user with the grant Safety Services. 2 In the Settings app, select the Safety Controller, and then Configuration. 3 Select the check box Validated. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 129 In RobotWare releases prior to 7.6, the ES input cannot be decoupled from the ES output. The LocalEmergencyStop was named InternalEmergencyStop prior to RobotWare 7.6. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 130: Programmable Stop Functions
Note Only safety rated input signals are allowed to be used for safety. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 131 The Program Pointer will be moved to Main and if run- ning mode is continuous, the pro- gram will be restarted. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 132 The robot might make a limited move when restarted. WARNING The revolution counters might need to be updated after a colli- sion to ensure path accuracy. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 133: I/O System
Slot for fieldbus, PCI express card Fieldbus board (master) Available board The following master board is available. Description Article number Type designation DeviceNet Board 3HAC043383-001 DSQC1006 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 134 For more information on how to install and configure the fieldbuses, see the respective manual. Manual title Article number Application manual - DeviceNet Master/Slave 3HAC066562-001 Application manual - EtherNet/IP Scanner/Adapter 3HAC066565-001 Application manual - PROFINET Controller/Device 3HAC066558-001 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 135: Scalable I/O, Internal And External
Scalable I/O units The I/O unit DSQC1030 Digital Base belongs to the ABB Scalable I/O system, which is a modular, compact, and scalable I/O system that consists of a base device (minimum configuration), and add-on devices.
Page 136: Installing Options
The illustration shows the location of the harness double SMB in the controller. xx1800000037 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 137 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Installing the harness double SMB Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 138 Push the harness single SMB into the cabinet. Take the harness single SMB out from the upper side. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 139 The unit is sensitive to ESD on page xx1800000683 Reconnect and secure the screw: • K6.X4, K6.X5 - SMB. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 140 Refitting the controller covers on page 227 Perform the function tests to verify that the safety features work properly, see Function tests on page 212 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 141: Installing The Scalable I/O Devices
Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Application manual - Scalable I/O 3HAC070208-001 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P ©...
Page 142 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 143 (A2.X4/K4.X7) to/from K4.X7. If the Ethernet extension unit slot cover is installed, connect and disconnect the adapter cable (A2.X4/K4.X7) to/from A2.X4. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 144 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 145: Installing The Ethernet Extension Switch
LAN MGMT xx1800000029 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 146 Remove the front panel, top and right Removing the controller covers on page 222 covers of the controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 147 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 148 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1800000683 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 149 (Option) Harness adapter - A2.X4/K4.X7. Note When Ethernet extension switch is selected, connect and discon- nect the adapter cable (Adapter - A2.X4/K4.X7) to/from K4.X7. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 150 The unit is sensitive to ESD on page xx1800000683 Reconnect: • G2.X1-K2.X17 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 151 Refitting the controller covers on page 227 Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 152: Installing The Power Supply Optional Device And The Harness 24 V Extension
Harness 24 V extension device is an option of IP20 power outlet connector. The illustration shows the location of the harness 24 V extension in the controller. xx1800000740 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 153 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 154 • K6.X1 - K2.X3. xx1900001193 Remove the screws on the bracket. Loosen the screw and disconnect: • SMB - K6.X4, K6.X5 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 155 Ethernet switch (option), connected services gateway, scalable I/O (option), and main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 156 Not available for CRB 15000 controller. Only available for CRB 15000 controller. For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 157 K5.1.X4 - K2.X3 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx1800000485 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 159 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 160 Use the two guide pins to locate the as- sembly onto the mounting plate. Note Be careful with the frame of the controller when refitting the unit. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 161 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 162 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 163 For connected services gateway wired, there is no power cable. Fitting the optional power supply Action Note/Illustration Fit the optional power supply. Connect: • T5.X2 - X45. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 164 The unit is sensitive to ESD on page xx1800000683 Reconnect and secure the screw: • K6.X4, K6.X5 - SMB. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 165 The unit is sensitive to ESD on page xx1800000683 Reconnect: • G2.X1-K2.X17 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 166 Refitting the top cover on page 230 Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 167: Installing The Fieldbus Master And The Devicenet Harness
The illustration shows the location of the harness DeviceNet in the controller. xx1800000737 Note The DeviceNet board and the DeviceNet harness must be installed at the same time. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 168 3.7.5 Installing the fieldbus master and the DeviceNet harness Continued Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 169 Remove the top and right covers, and the Removing the controller covers on page 222 front panel of the controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 170 Removing the axis computer from the cabinet Action Note/Illustration Disconnect: • K6.X11 - A1.X3 • K6.X2 - A2.X9 • K6.X1 - K2.X3. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 171 • K2.X9 & X13 - FlexPendant (X4) 10 Not available for CRB 15000 controller. 11 Only available for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 172 12 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 173 K5.1.X4 - K2.X3 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx1800000485 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 175 Remove the screws and lift out the robot signal exchange proxy. Note Avoid colliding with the frame of the controller. xx1800000488 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 176 Carefully pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket. xx1800000538 xx1800000491 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 177 TOP VIEW Removing the main computer Action Note/Illustration Remove the screws holding the main computer. xx1800000540 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 178 (ESD) When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 179 Insert the DeviceNet board into the card slots along the guide rail in the main computer. xx1800003417 Card slots Guide rail Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 180 Installing the harness for DeviceNet Action Note/Illustration Remove the screws for the cover plate on the front panel. xx1800001278 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 181 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 182 The unit is sensitive to ESD on page xx2000000532 Fit the main computer to the process plate. xx1800000543 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 183 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2000000532 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 184 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2000000532 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 185 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 186 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 187 Use the two guide pins to locate the as- sembly onto the mounting plate. Note Be careful with the frame of the controller when refitting the unit. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 188 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 189 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 190 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 191 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 192 Refit the fan bracket into the cabinet. xx1800000483 Secure it with the screws. Screws: Torx, countersunk screw M4x10 (2 pcs) xx1800000484 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 193 Refitting the controller covers on page 227 Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 194: Installing Add-On Devices
How to install the add-on devices is described in Application manual - Scalable I/O. The scalable I/O add-on devices are shown in the following illustration. xx1600002032 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 195: Installing The Conveyor Tracking Module
Required parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 196 Article number Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Application manual - Conveyor 3HAC066561-001 tracking Application manual - DeviceNet 3HAC066562-001 Master/Slave...
Page 197: Installing Integrated Vision
24V power supply from the customer power supply to the switch and to the cameras Required parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 198 Article number Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Application manual - Integrated 3HAC067707-001 Vision Installing Integrated Vision camera connections Action Note/Illustration...
Page 199 Connect wires to the inputs and output See Application manual - Integrated Vision. connectors as required. For more information about the option Integrated Vision, see Application manual - Integrated Vision. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 200: Initial Test Before Commissioning
Function tests Before commissioning, perform the function tests in section Function tests on page 212 to verify that the safety features work properly. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 201: Maintenance
The interval depends on the working environment of the equipment: a cleaner environment may extend the maintenance interval and vice versa. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 202 Function test after replacement of component After replacing a component in the controller, the function tests should be performed. See Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 203: Inspection Activities
Inspect the fans and ventilation holes to make sure they are clean. xx1800000062 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 204 4.2.1 Inspection of controller Continued Action Note/illustration After inspection: Temporarily turn the power supply on. Inspect the fans to make sure they function correctly. Switch the power off. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 205: Cleaning Activities
• Never use compressed air or spray with a high pressure cleaner. • Never leave the door open when cleaning the exterior. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 206: Cleaning The Flexpendant
Check that all protective covers are fitted to the device before cleaning. • Make sure that no foreign objects or liquids can penetrate into the device. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 207 Do not spray with a high pressure cleaner. • Do not clean the device, operating panel and operating elements with compressed air, solvents, scouring agent or scrubbing sponges. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 208: Changing/Replacing Activities
Other tools and procedures may be required. These procedures include references to the See references to these procedures in the step- tools required. by-step instructions below. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 209 Removing the left cover unit Action Note/Illustration Loosen the attachment screws on left cover unit. Remove the left cover unit. xx2000001856 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 210 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 211 Secure it with the screws. xx2000001857 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 213: Function Test Of Manual, Auto, And Manual Full Speed Mode With Flexpendant
Note of the failure must be found. Manual full speed mode is not available in USA or Canada. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 214: Function Test Of Three-Position Enabling Device
20224 Enabling device conflict appears in the event log, then the test has failed and the root cause of the failure must be found. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 215: Function Test Of Safety Switches
If the event message 37101 Brake failure appears in the event log, then the test has failed and the root cause of the failure must be found. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 216: Function Test Of Automatic Stop
Protective Stop triggered does not ap- pear in the event log, then the test has failed and the root cause of the failure must be found. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 217: Function Test Of General Stop
Protective Stop triggered does not ap- pear in the event log, then the test has failed and the root cause of the failure must be found. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 218: Function Test Of External Emergency Stop
Release the external emergency stop device to reset the external emergency stop state. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 219: Function Test Of Estop_Status Output
Make sure that the accessory device is not in emergence stop status any more and can be reset. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 220: Function Test Of Reduced Speed Control
To get accurate results, use sensors or I/O signals to measure the time. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 221: Repair
LED indicators are off before replacing modules. Note When replacing a part on the OmniCore C30, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.
Page 222: Replacing Parts Inside The Controller
Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the controller covers Preparations Action Info/illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 223 Remove the attachment screws. Remove the top cover. xx1700000735 Removing the front panel Action Info/illustration Disconnect all the cables from the front panel. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 224 Remove the screws and the front panel. xx1700001895 Removing the right side cover Action Info/illustration Remove the top cover. Removing the top cover on page 223. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 225 Remove the right side cover. xx1800000467 Removing the left side cover Action Info/illustration Remove the top cover. Removing the top cover on page 223. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 226 Remove the left side cover. xx1700001897 Removing the rear cover Action Info/illustration Remove the screws. xx1800000468 Remove the rear cover. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 227 Fasten with screws. Screws: Torx, countersunk screw M4x10 (6 pcs) xx1800000470 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 228 Refitting the top cover on page 230 Refitting the front panel Action Info/illustration Refit the front panel using the location pins. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 229 Refit the robot signal exchange proxy connectors and tighten the screws. xx1700001898 Reconnect all the cables on the front panel. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 230 Location pins Refitting the rear cover Action Info/illustration Refit the the rear cover. Screws: Torx, countersunk screw M4x10 (6 pcs) Secure it with the screws. xx1800000471 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 231: Replacing The Axis Computer
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 232 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the axis computer Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 233 5.2.2 Replacing the axis computer Continued Action Note/Illustration Remove the screws on the bracket. xx1800000472 Loosen the screw and disconnect: • K6.X4, K6.X5 - SMB. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 234 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 235 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 236: Replacing The Fans
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 237 Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 238: Replacing The Standard Fans
5 Repair 5.2.3.1 Replacing the standard fans 5.2.3.1 Replacing the standard fans Note There are two types of Standard fan used in OmniCore C30. Make sure which type is used in your machine before do the replacement procedure. Note The replacement of the old fan and the new fan are both listed in this chapter, please refer to the correct procedure that you need.
Page 239 Remove the top and right covers of the Removing the controller covers on page 222. controller. Removing the standard fan Action Note/Illustration Disconnect standard fan: • G1.X2-K2.X17 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 240 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 241 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1800000683 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 242 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 243 Remove the top and right covers of the Removing the controller covers on page 222. controller. Removing the standard fan Action Note/Illustration Disconnect standard fan: • G1.X2-K2.X17 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 244 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 245 Remove the cover from the standard size silent fan unit. Note The cover of the fan will lead to an invalid installation on the right cover. xx2000002205 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 246 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 247 Removing the controller covers on page 222. controller. Removing the standard size silent fan unit Action Note/Illustration Disconnect standard fan: • G1.X2-K2.X17 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 248 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 249 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1800000683 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 250 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 251: Replacing The Small Fans
5 Repair 5.2.3.2 Replacing the small fans 5.2.3.2 Replacing the small fans Note There are two types of Small fan used in OmniCore C30. Make sure which type is used in your machine before do the replacement procedure. Note The replacement of the old fan and the new fan are both listed in this chapter, please refer to the correct procedure that you need.
Page 252 The unit is sensitive to ESD on page xx1800000683 Remove the top and right covers of the Removing the controller covers on page 222. controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 253 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 254 Refit the fan bracket into the cabinet. xx1800000483 Secure it with the screws. Screws: Torx, countersunk screw M4x10 (2 pcs) xx1800000484 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 255 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 256 The unit is sensitive to ESD on page xx1800000683 Remove the top and right covers of the Removing the controller covers on page 222. controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 257 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 258 Screws: Torx, countersunk screw M4x10 (2 pcs) xx2000002113 Concluding procedure Action Note/Illustration Refit the covers. Refitting the controller covers on page 227. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 259 5.2.3.2.2 Replacing the small fan to a new small fan Continued Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 260 The unit is sensitive to ESD on page xx1800000683 Remove the top and right covers of the Removing the controller covers on page 222. controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 261 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 262 Screws: Torx, countersunk screw M4x10 (2 pcs) xx2000002113 Concluding procedure Action Note/Illustration Refit the covers. Refitting the controller covers on page 227. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 263 5.2.3.2.3 Replacing the new small fan Continued Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 264: Replacing The Main Computer Fan
The illustration shows the location of the main computer fan in the controller. xx2100002178 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 265 Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the main computer fan Note The main computer fan is part of an assembly group, secured on a process plate.
Page 266 13 Not available for CRB 15000 controller. 14 Only available for CRB 15000 controller. 15 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 267 K5.1.X4 - K2.X3 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx1800000485 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 269 Avoid colliding with the frame of the controller. xx1800000488 Removing the main computer Action Note/Illustration Remove the screws holding the main computer. xx1800000540 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 270 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx2000000532 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 271 5.2.3.3 Replacing the main computer fan Continued Action Note/Illustration Remove the attachment screws and take off the cover. xx1800003415 Disconnect the main computer fan: • A2.X1 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 272 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 273 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx2000000532 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 274 Position the fan bracket in the main computer using the hooks. xx2100002179 Connect the main computer fan: • A2.X1 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 275 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2000000532 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 276 Fit the main computer to the process plate. xx1800000543 Fasten the main computer with the Screws: Torx pan head screw M4x8 (2 pcs) screws. xx1800000541 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 277 Note Avoid colliding with the frame of the controller. xx1800000489 Insert the cable ties into the locking holes. xx1800000971 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 278 Use the two guide pins to locate the as- sembly onto the mounting plate. Note Be careful with the frame of the controller when refitting the unit. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 279 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 280 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 281 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 282: Replacing The Robot Signal Exchange Proxy
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 283 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the robot signal exchange proxy Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 284 Remove the screws holding the fan. xx1800000479 Push and slide the fan bracket and lift it out. xx1800000480 Disconnect: • G2.X1-K2.X17 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 285 • K2.X9 & X13 - FlexPendant (X4) 16 Not available for CRB 15000 controller. 17 Only used for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 286 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1800000683 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 287 • K2.X9 & X13 - FlexPendant (X4) 18 Not available for CRB 15000 controller. 19 Only used for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 288 The unit is sensitive to ESD on page xx1800000683 Reconnect: • G2.X1-K2.X17 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 289 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 290: Replacing The Ethernet Switch
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 291 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the Ethernet extension switch (option) Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 292 Remove the screws holding the fan. xx1800000479 Push and slide the fan bracket and lift it out. xx1800000480 Disconnect: • G2.X1-K2.X17 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 293 Harness adapter - A2.X4/K4.X7. Note When Ethernet extension switch is selected, connect and discon- nect the adapter cable (Adapter - A2.X4/K4.X7) to/from K4.X7. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 294 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 295 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1800000683 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 296 (Option) Harness adapter - A2.X4/K4.X7. Note When Ethernet extension switch is selected, connect and discon- nect the adapter cable (Adapter - A2.X4/K4.X7) to/from K4.X7. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 297 The unit is sensitive to ESD on page xx1800000683 Reconnect: • G2.X1-K2.X17 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 298 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 299: Replacing The Connected Services Gateway
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 300 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the connected services gateway Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 301 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 302 TOP VIEW For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 303 Carefully place the sim card in its holder. xx1900000972 Refit the front cover of the connected services-3G and secure the screws. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 304 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 305 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 306 Refit the fan bracket into the cabinet. xx1800000483 Secure it with the screws. Screws: Torx, countersunk screw M4x10 (2 pcs) xx1800000484 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 307 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 308: Replacing The Scalable I/O Unit
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 309 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Application manual - Scalable I/O 3HAC070208-001 Removing the digital base (option) Preparations Action Note/Illustration...
Page 310 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 311 (A2.X4/K4.X7) to/from K4.X7. If the Ethernet extension unit slot cover is installed, connect and disconnect the adapter cable (A2.X4/K4.X7) to/from A2.X4. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 312 Replacing scalable I/O external units To replace scalable I/O external units, see Application manual - Scalable I/O, and Installing scalable I/O external devices on page 144. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 313: Replacing The Safety Digital Base Device
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 314 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Application manual - Scalable I/O 3HAC070208-001 Removing the safety digital base device Preparations Action...
Page 315 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 316 (A2.X4/K4.X7) to/from K4.X7. If the Ethernet extension unit slot cover is installed, connect and disconnect the adapter cable (A2.X4/K4.X7) to/from A2.X4. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 317 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 318: Replacing The Main Computer
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 319 Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Note The main computer is part of an assembly group, secured on a process plate. To remove the computer, either lift out the assembly group and then remove the computer, or take out the parts on top of the computer and then the computer itself.
Page 320 Removing the axis computer from the cabinet Action Note/Illustration Disconnect: • K6.X11 - A1.X3 • K6.X2 - A2.X9 • K6.X1 - K2.X3. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 321 • K2.X9 & X13 - FlexPendant (X4) 20 Not available for CRB 15000 controller. 21 Only available for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 322 22 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 323 K5.1.X4 - K2.X3 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx1800000485 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 325 Remove the screws and lift out the robot signal exchange proxy. Note Avoid colliding with the frame of the controller. xx1800000488 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 326 Carefully pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket. xx1800000538 xx1800000491 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 327 TOP VIEW Removing the main computer Action Note/Illustration Remove the screws holding the main computer. xx1800000540 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 328 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 329 The unit is sensitive to ESD on page xx2000000532 Fit the main computer to the process plate. xx1800000543 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 330 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2000000532 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 331 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2000000532 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 332 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 333 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 334 Use the two guide pins to locate the as- sembly onto the mounting plate. Note Be careful with the frame of the controller when refitting the unit. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 335 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 336 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 337 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 338 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 339 Refit the fan bracket into the cabinet. xx1800000483 Secure it with the screws. Screws: Torx, countersunk screw M4x10 (2 pcs) xx1800000484 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 340 ESD on page xx1800000683 Remove the front panel, top and right Removing the controller covers on page 222. covers of the controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 341 Ethernet switch (option), connected services gateway, scalable I/O (option), and main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 342 23 Not available for CRB 15000 controller. 24 Only used for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 343 K5.1.X4 - K2.X3 • K5.1.X5 - Harness adapter 25 Not available for CRB 15000 controller. 26 Only used for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 344 Remove the mating connectors from the front side by loosening their attachment screws. xx1800000485 For Connected Services Gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 345 Carefully pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket. xx1800000491 Removing the connected services gateway Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 346 Remove the two screws holding the pro- cess plate. Otherwise the main computer will have a collision with the process plate. xx1900001190 Remove the main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 347 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1800000683 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 348 Screws: Torx pan head screw M4x8 (2 pcs) plate. xx1900001190 Fasten the main computer with the Screws: Torx pan head screw M4x8 (2 pcs) screws. xx1900001196 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 349 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 350 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 351 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 352 • K2.X9 & X13 - FlexPendant (X4) 27 Not available for CRB 15000 controller. 28 Only used for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 353 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 354 For more information, see Electrical safety on page 29 Not available for CRB 15000 controller. 30 Only used for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 355 Refit the fan bracket into the cabinet. xx1800000483 Secure it with the screws. Screws: Torx, countersunk screw M4x10 (2 pcs) xx1800000484 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 356 Follow the instructions and tap Next to proceed. Carefully read the information and then check all boxes to confirm that you agree with the ABB conditions. Tap Next to proceed. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P...
Page 357 The restoration and the manually entered serial number to of the serial number is completed. ensure that there is a match. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 358: Replacing The Power Unit
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 359 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the power unit Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 360 32 Only used for CRB 15000 controller. 33 Not available for CRB 15000 controller. 34 Only used for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 361 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 362 Push the power unit until it snaps on the Screws: Torx pan head screw M4x8 (2 pcs) mounting plate and secure the screws. xx1800000686 xx1900000216 Attachment screws Snaps Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 363 36 Only used for CRB 15000 controller. 37 Not available for CRB 15000 controller. 38 Only used for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 364 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 365: Replacing The Power Supply
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P ©...
Page 366 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the power supply baseline Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 367 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1800000683 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 368 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1800000683 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 369 Removing the power supply optional Action Note/Illustration Disconnect: • A1.X7 - T5.X1 Remove the attachment screws and lift the power supply out. xx1800000549 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 370 The unit is sensitive to ESD on page xx1800000683 Fit the power supply. Reconnect: • T5.X2 - X45. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 371 The unit is sensitive to ESD on page xx1800000683 Reconnect and secure the screw: • K6.X4, K6.X5 - SMB. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 372 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 373: Replacing The Drive Unit
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 374 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the drive unit Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 375 For IRB14050 controller, only disconnect the connection between the drive unit to the power supply baseline. Removing the power supply optional Action Note/Illustration Disconnect: • A1.X7 - T5.X1 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 376 Disconnect: • T5.X2 - X45 Removing the power supply baseline Action Note/Illustration Disconnect: • T2.X1 - A1.X6 • T2.X2 - K2.X1 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 377 Cable tie for the DC-bus cable Cable straps for the motor connector This is not needed for the IRB14050 cable controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 378 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 379 Push the drive unit into the snaps on the Screws: Torx pan head screw M4x8 (4 pcs) mounting plate and secure the screws. xx1800000546 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 380 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 381 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 382 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 383 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 384: Replacing The Fieldbus Master
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 385 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the fieldbus master Note The fieldbus master is part of an assembly group, secured on a process plate. To remove the fieldbus master, either lift out the assembly group and then remove the fieldbus master, or take out the parts on top of the main computer and then remove the fieldbus master.
Page 386 Removing the axis computer from the cabinet Action Note/Illustration Disconnect: • K6.X11 - A1.X3 • K6.X2 - A2.X9 • K6.X1 - K2.X3. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 387 • K2.X9 & X13 - FlexPendant (X4) 39 Not available for CRB 15000 controller. 40 Only available for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 388 41 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 389 K5.1.X4 - K2.X3 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx1800000485 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 391 Remove the screws and lift out the robot signal exchange proxy. Note Avoid colliding with the frame of the controller. xx1800000488 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 392 Carefully pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket. xx1800000538 xx1800000491 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 393 TOP VIEW Removing the main computer Action Note/Illustration Remove the screws holding the main computer. xx1800000540 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 394 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx2000000532 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 395 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 396 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx2000000532 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 397 Card slots Guide rail Secure the fieldbus adapter with the Screws: Screw with flange M3x6 (1 pcs) screw. xx1800003416 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 398 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2000000532 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 399 Fit the main computer to the process plate. xx1800000543 Fasten the main computer with the Screws: Torx pan head screw M4x8 (2 pcs) screws. xx1800000541 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 401 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2000000532 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 402 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 403 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 404 Use the two guide pins to locate the as- sembly onto the mounting plate. Note Be careful with the frame of the controller when refitting the unit. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 405 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 406 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 407 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 408 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 409 Refit the fan bracket into the cabinet. xx1800000483 Secure it with the screws. Screws: Torx, countersunk screw M4x10 (2 pcs) xx1800000484 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 410 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 411: Replacing Parts On The Front Panel
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 412 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the manipulator signal connector Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 413 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 414 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1800000683 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 415 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 416: Replacing The Motor Connector
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 417 Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 418: Replacing The Motor Connector
Loosen the screw and disconnect: • SMB - K6.X4, K6.X5 42 This procedure is not available for the CRB 15000 controllers. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 419 X1 - K2.X7 & X22 • Two ground cables which con- nects on the left side of the cabin- et frame. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 420 For more information, see Electrical safety on page 43 This procedure is not available for the CRB 15000 controllers. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 421 Secure the motor connector cables with the velcro on the frame of the cabinet. Use the same position as from removing the motor connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 422 • T5.X2 - X45. Secure the screws. Screws: Torx pan head screw M4x8 (4 pcs) xx1800000550 Reconnect: • A1.X7 - T5.X1 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 423 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 424: Replacing The Motor Connector For Crb 15000 Controller
Ethernet switch (option), connected services gateway, scalable I/O (option), and main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 425 44 Not available for CRB 15000 controller. 45 Only available for CRB 15000 controller. 46 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 426 K5.1.X4 - K2.X3 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx1800000485 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 428 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 429 Insert the cables on motor connector into the clips in the bottom of the cabinet. Use the same position as from removing the motor connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 430 Use the two guide pins to locate the as- sembly onto the mounting plate. Note Be careful with the frame of the controller when refitting the unit. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 431 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 432 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 433 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 434: Replacing The Incoming Mains Connector
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 435 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the incoming mains connector Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 436 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 437 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 438 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 439: Replacing The Hmi Signal (Flexpendant) Connector
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 440 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the HMI signal connector Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 441 Removing the axis computer from the cabinet Action Note/Illustration Disconnect: • K6.X11 - A1.X3 • K6.X2 - A2.X9 • K6.X1 - K2.X3. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 442 • K2.X9 & X13 - FlexPendant (X4) 47 Not available for CRB 15000 controller. 48 Only available for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 443 49 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 444 K5.1.X4 - K2.X3 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx1800000485 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 446 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 447 Insert the cables on HMI signal connector into the clips on the bottom of the cabin- Use the same position as from removing HMI connector. xx1900001007 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 448 Use the two guide pins to locate the as- sembly onto the mounting plate. Note Be careful with the frame of the controller when refitting the unit. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 449 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 450 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 451 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 452 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 453 Refit the fan bracket into the cabinet. xx1800000483 Secure it with the screws. Screws: Torx, countersunk screw M4x10 (2 pcs) xx1800000484 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 454 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 455: Replacing The Process Connectors
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 456 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the process connectors Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 457 Removing the axis computer from the cabinet Action Note/Illustration Disconnect: • K6.X11 - A1.X3 • K6.X2 - A2.X9 • K6.X1 - K2.X3. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 458 • K2.X9 & X13 - FlexPendant (X4) 50 Not available for CRB 15000 controller. 51 Only available for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 459 52 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 460 K5.1.X4 - K2.X3 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx1800000485 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 462 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 463 Insert the cables on process connectors into the clips in the bottom of the cabinet. Use the same position as from removing process connectors. xx1900001008 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 464 Use the two guide pins to locate the as- sembly onto the mounting plate. Note Be careful with the frame of the controller when refitting the unit. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 465 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 466 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 467 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 468 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 469 Refit the fan bracket into the cabinet. xx1800000483 Secure it with the screws. Screws: Torx, countersunk screw M4x10 (2 pcs) xx1800000484 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 470 Refitting the controller covers on page 227 Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 471: Replacing The Harness Cfi Connection
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 472 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the harness CFI connection Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 473 The unit is sensitive to ESD on page Insert the harness CFI connection into the front panel from inner side of the cabinet. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 474 Refitting the controller covers on page 227. Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 475: Replacing The Ip20 Power Outlet Connector
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 476 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the IP20 power outlet connector Preparations Action Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power.
Page 477 Removing the axis computer from the cabinet Action Note/Illustration Disconnect: • K6.X11 - A1.X3 • K6.X2 - A2.X9 • K6.X1 - K2.X3. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 478 • K2.X9 & X13 - FlexPendant (X4) 53 Not available for CRB 15000 controller. 54 Only available for CRB 15000 controller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 479 55 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 480 K5.1.X4 - K2.X3 • K5.1.X5 - Harness adapter Remove the mating connectors from the front side by loosening their attachment screws. xx1800000485 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 482 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 483 Use the same position as from removing IP20 power outlet connector. xx1900001006 Reconnect: • X45 - T5.X2. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 484 Use the two guide pins to locate the as- sembly onto the mounting plate. Note Be careful with the frame of the controller when refitting the unit. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 485 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 486 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 487 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 488 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 489 Refit the fan bracket into the cabinet. xx1800000483 Secure it with the screws. Screws: Torx, countersunk screw M4x10 (2 pcs) xx1800000484 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 490 Refitting the controller covers on page 227 Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 491: Replacing Parts On The Flexpendant
Power cable Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 492 Note Circuit diagram - OmniCore C30, 3HAC059896-009, Circuit diagram - OmniCore C30 3HAC063898-009, for IRB 14050, Circuit dia- 3HAC072448-009 gram - OmniCore C30 for CRB 15000 Removing the power cable and power cable cover Action Note/Illustration ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before...
Page 493 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 494 Screws: Torx pan head screw M4x8 (3 pcs) the screws. xx1800001196 Perform the function tests to verify that the safety features work properly, see Function tests on page 212. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 495: Replacing The Joystick Protection
The illustration shows the location of the joystick protection on the FlexPendant. xx1800001197 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 496 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 497 5.4.2 Replacing the joystick protection Continued Action Note/Illustration Refit the joystick protection. xx1800001200 Secure the screws. xx1800001206 Countersunk head screw: ST2.9 X 10 (6 pcs) Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 498: Replacing The Fasten Strip
The illustration shows the location of the fasten strip on the FlexPendant. xx1900000771 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C30 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 499: Troubleshooting
Check: been installed • the configuration files • connectors • options and their configuration • changes in the robot working space/movements. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 500 The robot has recently Check: been moved from one site • connections to another (an already • software versions working robot) Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 501: Troubleshooting Fault Symptoms
Controller fails to start on page 523 • Reflashing firmware failure on page 524 • Inconsistent path accuracy on page 525 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 502: No Leds Are Lit On The Controller
Check the FlexPendant for errors and warnings. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If no LEDs are lit on the controller during start-up, use this procedure to troubleshoot what might cause the problem.
Page 503 The AC LED shows status of AC input and DC power. It should be lit when the controller is supplied with power, but will go out 15 minutes after the power is switched off. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 504 Replace Q0 CRB15000 controller Abnormal Troubleshoot Check T2.X1 power unit Troubleshoot power supply Not lit Check LED status Problem solved xx1800001827 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 505 Check that the mains connection (X0) is properly connected. For more details, see Circuit diagram - OmniCore C30, Circuit diagram - OmniCore C30 for IRB 14050, Circuit diagram - OmniCore C30 for CRB 15000. Check that the AC input cable is properly connec- ted.
Page 506 See Troubleshooting the power unit on page 532. • If normal, troubleshoot the power supply unit. See Troubleshooting the power supply on page 550. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 507: Start-Up Failure
Equipment Note Multimeter Insulating gloves Circuit diagram - OmniCore C30, Circuit dia- 3HAC059896-009, 3HAC063898-009, gram - OmniCore C30 for IRB 14050, Circuit 3HAC072448-009 diagram - OmniCore C30 for CRB 15000 Preparations Action Make sure that the controller is switched on.
Page 508 MS, PC, HMI proxy K2 Green Check LEDs: Not lit Troubleshoot main PC PWR, PC HDD, computer PC STAT Problem solved xx1800001829 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 509 If the power unit is ok, check that incoming mains is well connected and that the in- coming mains switch is turned on. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 510 547. If the problem remains, contact ABB. For more details, see Circuit diagram - OmniCore C30, Circuit diagram - OmniCore C30 for IRB 14050, Circuit diagram - OmniCore C30 for CRB 15000. Product manual - OmniCore C30 3HAC060860-001 Revision: P ©...
Page 511: System Update Failure
(backup copy) of the previous system state. This is the simplest way. 2 Perform a complete re-installation of the RobotWare system using RobotWare Installation Utilities, start the RobotWare system and then reload the previous backup. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 512: Problem Releasing The Robot Brakes
Equipment Note Multimeter Insulating gloves Circuit diagram - OmniCore C30, Circuit dia- 3HAC059896-009, 3HAC063898-009, gram - OmniCore C30 for IRB 14050, Circuit 3HAC072448-009 diagram - OmniCore C30 for CRB 15000 Preparations Action Make sure that the controller is switched on.
Page 513 Contactor Q1 & Q2 Robot signal exchange Manipulator Motor connector proxy K2 Brake signal Brake signal Floor cable Power unit xx1800001835 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 514 Test the brake Brake is ok Not ok Test the brake release Contact ABB Brake release is ok Problem solved xx1800001836 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 515 If the cable is ok, go to the next step. For more details, see Circuit diagram - OmniCore C30, Circuit diagram - OmniCore C30 for IRB 14050, Circuit diagram - OmniCore C30 for CRB 15000. Look at the LED PS on the front of the robot signal For more details about the LEDs, exchange proxy.
Page 516 8. For more details, see Circuit diagram - OmniCore • If it is ok, go to the next C30, Circuit diagram - OmniCore C30 for IRB step. 14050, Circuit diagram - OmniCore C30 for CRB 15000. •...
Page 517: Problem Starting Or Connecting The Flexpendant
Equipment Note Multimeter Insulating gloves Circuit diagram - OmniCore C30, Circuit dia- 3HAC059896-009, 3HAC063898-009, gram - OmniCore C30 for IRB 14050, Circuit 3HAC072448-009 diagram - OmniCore C30 for CRB 15000 Preparations Action Make sure that the controller is switched on.
Page 518 Action DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If the FlexPendant starts but does not display the main interface during the start-up, use this procedure to troubleshoot what might cause the problem.
Page 519 K2.X2 - A2.X1 K2.X12 - A2.K3.X6,7 K2.X3 - A2.K3.X1 Connections ok Replace FlexPendant Not starting Start FlexPendant Problem solved xx1800001831 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 520 HMI signal connector is ok, K2.X9, 13 - X4. • If it is ok, go to the next step. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 521 Check that the FlexPendant works normally. If it is not ok, contact your local ABB. This is detailed in section Troubleshooting the FlexPendant on page 529. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 522: Problem Using The Joystick
If the joystick is still not working, then port on the back of the FlexPendant. replace the FlexPendant. Note The reset button only resets the FlexPendant, not the system on the controller. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 523: Controller Fails To Start
See also Troubleshooting the main computer on page 547. How to install systems is described in Operating manual - Integrator's guide OmniCore. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 524: Reflashing Firmware Failure
If RobotWare has been updated recently, make sure that the versions of the old and the new unit are identical. If the problem remains, contact your local ABB for information about which firmware version is compatible with your hardware. Product manual - OmniCore C30 3HAC060860-001 Revision: P ©...
Page 525: Inconsistent Path Accuracy
Replace the faulty parallel bar as specified (applies to robots fitted with parallel bars in the product manual for the robot. only). Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 526 512. If applicable: Check the setting for the The swivel has an in-built resistance that swivel. needs to be set in the system parameters. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 527: Controller Is Overheated
Equipment Note Multimeter Insulating gloves Circuit diagram - OmniCore C30, Circuit dia- 3HAC059896-009, 3HAC063898-009, gram - OmniCore C30 for IRB 14050, Circuit 3HAC072448-009 diagram - OmniCore C30 for CRB 15000 Preparations Action Make sure that the controller is switched on.
Page 528: Troubleshooting Units
Troubleshooting the power supply on page 550 Robot signal exchange proxy Troubleshooting the robot signal exchange proxy on page 555 56 Not available for CRB 15000 controller. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 529: Troubleshooting The Flexpendant
Check the 24 V power supply. Read the error event log message and follow any instructions of references. For more information on the FlexPendant, see Operating manual - OmniCore. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 530: Troubleshooting The Drive Unit
The illustration below shows the indication LEDs on the drive unit. OmniCore C30 OmniCore C30 for IRB 14050 xx1800000575 xx1800001849 Ethernet LEDs (yellow) Ethernet LEDs (green) Status LED Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 531 No color: Power to the drive unit is missing. • Red, steady: Internal error. • Red, flashing: Firmware error or self-test failure. • Green, flashing: Communication error to another module. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 532: Troubleshooting The Power Unit
OmniCore C30 for IRB 14050 OmniCore C30 for CRB 15000 xx2100000460 xx1800001850 xx1800000576 Ethernet LEDs (yellow) Ethernet LEDs (green) Status LED Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 533 Equipment Note Multimeter Insulating gloves Circuit diagram - OmniCore C30, Circuit dia- 3HAC059896-009, 3HAC063898-009, gram - OmniCore C30 for IRB 14050, Circuit 3HAC072448-009 diagram - OmniCore C30 for CRB 15000 Preparations Action Check the FlexPendant for errors and warnings. Power the controller off. Wait one minute, power the controller on.
Page 534 • If the connection is OK, proceed with For more details, see Circuit dia- step 2. gram - OmniCore C30, Circuit dia- • If there is a problem with the connection, gram - OmniCore C30 for IRB repair the connection and start over.
Page 535 Check the LEDs of the Ethernet ports X3, X12 on the power unit. • If the LEDs are abnormal, proceed with the next step. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 536 How to replace the unit is detailed in Replacing place it and verify that the fault has the power unit on page 358. been fixed. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 537: Troubleshooting Fieldbuses And I/O
Information about how to troubleshoot the fieldbuses and I/O units can be found in the manual for the respective fieldbus or I/O unit. See References on page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 538: Troubleshooting The Connected Services Gateway
The illustration below shows the LEDs on the connected services gateway (3G or WiFi). xx1800000634 STATUS LED LINK, 3G status or WiFi status LED RF, signal strength status LEDs Factory reset pin hole Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 539 Power the controller off. Wait one minute, power the controller on. Wait 30-60 seconds after power-on. Make sure that the control system power is in run-time mode. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 540 Check connector X3 Troubleshoot Not ok Check antenna, connectivity of 3G/sim sim card etc. card/WiFi, antenna Replace the Connected Services Gateway xx1900000139 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 541 555. For more details, see Circuit dia- gram - OmniCore C30, Circuit dia- gram - OmniCore C30 for IRB 14050, Cir- cuit diagram - OmniCore C30 for CRB 15000. Check that the connector X2 is well con-...
Page 542 299. Related information All documents can be found via myABB Business Portal, www.abb.com/myABB. The approval code CMIIT ID is finally displayed on the nameplate of the product. Product manual - OmniCore C30 3HAC060860-001 Revision: P...
Page 543: Troubleshooting The Ethernet Switch
The illustration shows the location of the Ethernet switch in the controller. xx1800000821 LEDs The illustration below shows the indication LEDs on the Ethernet switch. xx1800000584 Status LED Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 544 On:100/1000 Mbps data rate is selected. Yellow: • Flashing: The Ethernet is active on link. • Solid: A LAN link is established. • Off: A LAN link is not established. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 545: Troubleshooting The Axis Computer
LEDs The illustration below shows the LEDs on the axis computer. xx1800000581 Ethernet LED (yellow) Ethernet LED (green) Status LED Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 546 Flashing: The two units are communicating on the Ethernet chan- nel. • Solid: A LAN link is established. • Off: A LAN link is not established. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 547: Troubleshooting The Main Computer
LEDs The illustration below shows the LEDs on the main computer: xx1800000585 Power status LED HDD status LED Status LED Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 548 If the LEDs do not turn steady after LEDs on page 547. approximately 5 minutes then re- start the controller and check the LEDs again. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 549 Re-install RobotWare, if possible. The main computer may be faulty, Replacing the main computer on page 318. replace it and verify that the fault has been fixed. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 550: Troubleshooting The Power Supply
The illustration below shows the location of the system power supply in the controller. xx1800000035 Power supply baseline Power supply optional Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 551 Equipment Note Multimeter Insulating gloves Circuit diagram - OmniCore C30, Circuit dia- 3HAC059896-009, 3HAC063898-009, gram - OmniCore C30 for IRB 14050, Circuit 3HAC072448-009 diagram - OmniCore C30 for CRB 15000 Preparations Action Check the FlexPendant for errors and warnings. Power the controller off. Wait one minute, power the controller on.
Page 552 • Off: either the power supply is faulty or it does not have sufficient input voltage. Proceed with step 2. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 553 If the input voltage is faulty, correct it. Verify that the fault has been fixed and restart this guide if necessary. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 554 The power supply may be faulty, Replacing the power supply on page 365. replace it and verify that the fault has been fixed. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 555: Troubleshooting The Robot Signal Exchange Proxy
6.3.11 Troubleshooting the robot signal exchange proxy Location The illustration below shows the location of the robot signal exchange proxy in the controller. xx1800000028 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 556 • Red, solid: Internal error. • Red, flashing: Firmware error or self-test failure. • Green, flashing: Communication error to another module. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 557 No color: FlexPendant power out- put voltage is not in normal range. • Green, solid: FlexPendant power output voltage is in normal range. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 558 Equipment Note Multimeter Insulating gloves Circuit diagram - OmniCore C30, Circuit dia- 3HAC059896-009, 3HAC063898-009, gram - OmniCore C30 for IRB 14050, Circuit 3HAC072448-009 diagram - OmniCore C30 for CRB 15000 Preparations Action Check the FlexPendant for errors and warnings. Power the controller off. Wait one minute, power the controller on.
Page 559 Turn off power until all LEDs (except MS, which is solid red) are off. Then turn on power and wait 1 minute. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 560 For more details, see Circuit diagram - OmniCore C30, Circuit diagram - OmniCore C30 for IRB 14050, Circuit diagram - OmniCore C30 for CRB 15000. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 561 How to replace the unit is detailed in Replacing the proxy may be faulty, replace robot signal exchange proxy on page 282. it and verify that the fault has been fixed. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
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Page 563: Decommissioning
To remove all data from the OmniCore controller, use the Delete user data function (part of Delete RobotWare system function) in RobotWare. See Operating manual - Integrator's guide OmniCore. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 564: Environmental Information
7.2 Environmental information 7.2 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
Page 565 China RoHS symbol The following symbol shows the information to hazardous substances and the environmental protection use period of OmniCore C30 according to "Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products (SJ/T 11364-2014) ".
Page 566 This page is intentionally left blank...
Page 567: Reference Information
8.1 Introduction 8 Reference information 8.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 568: Applicable Standards
Industrial robots and robot Systems - General safety require- ments EN ISO 10218-1 Robots and robotic devices — Safety requirements for indus- trial robots — Part 1: Robots Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 569: Unit Conversion
1 kg 2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 570: Standard Toolkit For Controller
Phillips-1 Box spanner 8 mm Toolkit recommended for troubleshooting Tool Note Normal shop tools Contents as specified above. Multimeter Camera To document problems or procedures Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 571: Screw Joints
The table below specifies the recommended standard tightening torque for oil-lubricated screws with slotted or cross-recess heads. Dimension Tightening torque (Nm) Class 4.8, oil-lubricated M2.5 0.25 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 572: Weight Specifications
In all repair and maintenance instructions, weights of the components handled are sometimes specified. All components exceeding 22 kg (50 lbs) are high-lighted in this way. To avoid injury, ABB recommends the use of lifting equipment when handling components with a weight exceeding 22 kg. Example...
Page 573: Lifting Accessories And Lifting Instructions
The use of each piece of lifting accessories is not detailed in the activity procedure, but in the instruction delivered with each piece of lifting accessories. The instructions delivered with the lifting accessories should be stored for later reference. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
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Page 575: Spare Parts
9 Spare parts 9 Spare parts Spare part level ABB spare parts are categorized into two levels, L1 and L2. Always check the part level before conducting a service work on a spare part. • L1 spare parts The L1 parts can be replaced in the field. The maintenance and replacement instructions given in the related product manuals must be strictly followed.
Page 576: Controller Parts
3HAC065107-001 Harness Short-circuit connector Mating connect- or for robot sig- nal exchange proxy. 3HAC058827-001 Harness Power input single phase Harness-Mains connection Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 577 Power in- xx1800000833 Spare part num- Description Type Spare part level 3HAC029157-001 Axis Computer DSQC 668 3HAC071301-001 Power supply DSQC3035 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 578 Spare part level 3HAC064662-001 Signal exchange DSQC3037 xx1800000834 Spare part num- Description Type Spare part level 3HAC063061-001 Main computer module assembly Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 579 9.1.1 Controller system parts Drive units xx1800002901 Spare part num- Description Type Spare part level 3HAC063913-001 Drive DSQC3041 3HAC063028-001 Drive for IRB14050 controller DSQC3057 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 580 3HAC059152-001 Power unit DSQC3044 3HAC059135-001 Power unit for IRB 14050 controller DSQC3028 3HAC072227-001 Power unit for CRB 15000 controller DSQC3083 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 581 Harness Motors power LV 6-axis 3HAC065688-001 Harness Motors power ULV 7-axis Only used for IRB 14050 con- troller. 3HAC073522-001 Harness Motors power ULV Only used for CRB 15000 controller. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 582: Logic Parts
LAN MGMT xx1800000828 Spare part num- Description Type Spare part level 3HAC060960-001 Connected Services-3G [3013-3] (baseline) 3HAC028459-001 Magnetic roof antenna, 3G (baseline) Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 583 Description Type Spare part level 3HAC060962-001 Connected Services-WiFi [3013-2] (option) 3HAC059424-001 Magnetic roof antenna WiFi (option) 3HAC061701-001 Connected Services-Wired [3013-1] DSQC1041 (option) 3HAC066742-001 Sim card Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 584: Application Parts
Type Spare part level 3HAC065126-001 Ethernet Extension unit slot cover (baseline) 3HAC059187-001 Ethernet Extension switch [3014-1] (option) Power supply device xx1800001146 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 585 3HAC058666-001 Relay add-on [3035-2] (Add-on) DSQC1033 3HAC060926-001 Connectors I/O Relay (Add-on) Select 3HAC064092-001 when Scalable I/O Digital base [3032-1] is selected. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 586 9.1.3 Application parts Continued Safety digital base device xx2100000990 Spare part num- Description Type Spare part level 3HAC062908-001 DSQC1042 Extended safety 3HAC069538-001 Connectors Safety I/O Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 587: Cabinet Parts
Spare part level 3HAC063917-001 Small fan 3HAC059214-001 Standard fan 3HAC077006-001 Small fan Used for IRB 14050 and CRB 15000 control- lers Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 588 Harness DeviceNet/Harness 24V ext. cover plate (baseline) 3HAC062150-001 Harness DeviceNet connection (op- DSQC1004 tion) 3HAC064901-001 Connector assembly Single-row fe- Mating CONN male (option) for IP20 Devi- ceNet connect- Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 589: Miscellaneous Parts
Harness Single SMB connection 3HAC067490-001 Harness Double SMB connection (option) Customer flange interface (CFI) ETHERNET SWITCH ABB Ability™ LAN MGMT xx2000002430 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 590 Spare part level 3HAC063601-001 Harness DeviceNet/Harness 24V ext. cover plate (baseline) 3HAC060965-001 Harness 24V_Process output (option) 3HAC064743-001 Connector Single-row female (option) Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 591 [3030-1] (option) Additional spare parts xx1800001153 Spare part num- Description Type Spare part level 3HNA027579-001 Conveyor tracker module [3103-1] DSQC2000 3HNA029345-001 CONNECTOR KIT - DSQC2000 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 592: Cables
Harness K2.X17 - Cooling 3HAC061097-001 Harness 24_Trunk Harness K2.X1 - T2.X2 3HAC064092-001 Harness Ethernet with Mini-IO Harness K5.1.X5 - Ad- apter Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 593 Harness A1.X5 - T4.X1 3HAC059894-001 Harness EtherCAT Harness T4.X3 - A1.X12 3HAC063967-001 Harness DC-BUS Only used for IRB 14050 con- troller. Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 594 Spare part level 3HAC073524-001 Harness 24_Trunk extension Harness X107 - A1.X6 Only used for CRB 15000 controller. Cables on the ABB Ability™ Connected Services unit xx1900000875 Spare part num- Description Type Spare part level 3HAC061136-001 Harness Ethernet with Mini-IO Harness A2.X5 - K7.X2...
Page 595 Spare part num- Description Type Spare part level 3HAC064091-001 Harness 24_PC Harness K2.X2 - K4.X8, A2.X1 3HAC059273-001 Harness dual channel safety Harness K2.X12 - K3.X6, K3.X7 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 596: Flexpendant Parts
FlexPendant Holder w/t E-stop cover 3HAC065401-001 Power cable cover 3HAC065408-001 Joystick guard 3HAC064448-002 FlexPendant power cable 3 m 3HAC064448-001 FlexPendant power cable 10 m 3HAC065419-001 Fasten strip Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 597: Manipulator Cables
3HAC062959-003 Floor cable 7 m 3HAC062959-004 Floor cable 15 m 3HAC062959-005 Floor cable 22 m 3HAC062959-006 Floor cable 30 m 3HAC062959-007 Continues on next page Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 598 3HAC080671-003 Signal cables, IRB 14050 Singal cable length Article number Singal cable level Signal cable, shielded: 3 m 3HAC067446-001 Signal cable, shielded: 7 m 3HAC067446-002 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 599: Customer Cables - Cp/Cs Connectors (Option)
Article number CP/CS cable level 3 m, with lamp unit cabling 3HAC078069-001 7 m, with lamp unit cabling 3HAC078069-002 15 m, with lamp unit cabling 3HAC078069-003 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 600: Customer Cables - Ethernet Floor Cables
Ethernet floor cable level 3HAC063855-001 3HAC063855-002 59 The auxiliary 24V DC power connector should be connected to X19 on the front panel of the controller. Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 601: Index
236 function tests, 212 copper disposal, 564 covers, 222, 227 general stop, 126, 217 grounding, 97 damaged bearings, 525 configuring, 126 damaged parallel bar, 525 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 602 27 recycling, 564 manual reduced speed, 27 reduced speed control mode switch key, 33 function test, 220 motor contactors reflashing firmware failure, 524 Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 603 I/O, 135 connectors, 120 weight, 40 installing, 141 wrist strap, 47 replacing, 308 scalable I/O external, 135 scalable I/O internal, 135 X45 IP20, 123–124 signals Product manual - OmniCore C30 3HAC060860-001 Revision: P © Copyright 2019-2022 ABB. All rights reserved.
Page 606 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2019-2022 ABB. All rights reserved. Specifications subject to change without notice.

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