ABB CRB 1300 Product Manual
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ABB CRB 1300 Product Manual

ABB CRB 1300 Product Manual

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ROBOTICS
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CRB 1300

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Summary of Contents for ABB CRB 1300

  • Page 1 ROBOTICS Product manual CRB 1300...
  • Page 2 Trace back information: Workspace 23A version a14 Checked in 2023-03-20 Skribenta version 5.5.019...
  • Page 3 Product manual CRB 1300-11/0.9 CRB 1300-10/1.15 CRB 1300-7/1.4 OmniCore Document ID: 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Mechanically restricting the working range ........... Electrical connections ..................3.5.1 Robot cabling and connection points ............3.5.2 Customer connections ................Start of robot in cold environments ..............Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 6 Table of contents Configuring the software ..................3.7.1 Information about RobotWare and CRB 1300 ..........3.7.2 Information about Collaborative Speed Control add-in ........3.7.3 Lead-through ..................3.7.4 SafeMove ....................3.7.4.1 The SafeMove configurator app on FlexPendant ....... 3.7.4.2 Configuration of SafeMove using Visual SafeMove in RobotStudio ..
  • Page 7 7.10 Unable to remove or reselect installed options in Collaborative Speed Control add-in ..7.11 Unexpected robot movement when starting the program in Protecting Area ....Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 8 Weight specifications ..................Standard toolkit ....................Special tools ....................Lifting accessories and lifting instructions .............. 10 Spare parts 10.1 Spare part lists and illustrations ................Index Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 9: Overview Of This Manual

    Product manual scope The manual covers all variants and designs of the CRB 1300. Some variants and designs may have been removed from the business offer and are no longer available for purchase.
  • Page 10 References Documentation referred to in the manual, is listed in the table below. Document name Document ID Product manual, spare parts - CRB 1300 3HAC083112-001 Product specification - CRB 1300 3HAC083113-001 Safety manual for robot - Manipulator and IRC5 or OmniCore con-...

  • Page 11: Product Documentation

    Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
  • Page 12 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 13: How To Read The Product Manual

    Likewise, certain work methods or general information that is valid for several product models, can be illustrated with illustrations that show a different product model than the one that is described in the current manual. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 14: Network Security

    ABB Ltd and its entities are not liable for damage and/or loss related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 15: Safety

    Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a robot system, nor does it cover all peripheral equipment that can influence the safety of the robot system.

  • Page 16: Requirements On Personnel

    The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the instructions. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 17: Safety Signals And Symbols

    NOTE Signal word used to indicate important facts and conditions. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 18 1.2.1 Safety signals in the manual Continued Symbol Designation Significance Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 19: Safety Symbols On Manipulator Labels

    Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 20 Brake release Pressing this button will release the brakes. This means that the robot arm can fall down. xx0900000808 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 21 Tip risk when loosening bolts The robot can tip over if the bolts are not securely fastened. xx0900000810 xx1500002402 Crush Risk of crush injuries. xx0900000817 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 22 Risk of heat that can cause burns. (Both signs are used) xx0900000818 xx1300001087 Moving robot The robot can move unexpectedly. xx0900000819 xx1000001141 xx1500002616 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 23 Lifting of robot xx0900000822 Can be used in combination with prohibition if oil is not allowed. xx0900000823 Mechanical stop xx0900000824 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 24 Shut off with handle Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 25: Robot Stopping Functions

    The protective stops and emergency stops are described in the product manual for the controller. For more information see: • Product manual - OmniCore C30 • Product manual - OmniCore C90XT Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 26: Safety During Installation And Commissioning

    Note Use a CARBON DIOXIDE (CO ) extinguisher in the event of a fire in the robot. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 27 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 28: Safety During Operation

    Unexpected movement of robot arm WARNING Hazards due to the use of brake release devices and/or gravity beneath the manipulator shall be considered. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 29: Safety During Maintenance And Repair

    Make sure that protective gear there is a risk of an allergic reac- like goggles and gloves are al- tion. ways worn. Allergic reaction Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 30 See safety instructions for the batteries in Material/product safety data sheet - Battery pack (3HAC043118-001). Related information See also the safety information related to installation and operation. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 31: Emergency Release Of The Robot Axes

    In an emergency situation, the brakes on a robot axis can be released manually by pushing a brake release button. How to release the brakes is described in the section: • Manually releasing the brakes on page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 32: Brake Testing

    For robots with the option SafeMove, the Cyclic Brake Check routine is recommended. See the manual for SafeMove in References on page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 33: Safety During Troubleshooting

    The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. A risk assessment must be done to address both robot and robot system specific hazards.

  • Page 34: Safety During Decommissioning

    1.8 Safety during decommissioning General See section Decommissioning on page 705. If the robot is decommissioned for storage, take extra precaution to reset safety devices to delivery status. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 35: Manipulator Description

    2.1 About CRB 1300 Introduction The CRB 1300 is one of ABB Robotics latest generation of 6-axis robot, with a payload of 7 kg, 10 kg and 11 kg, designed based on industrial robot platform. It bridges the gap between industrial robots and robots designed for collaborative applications.

  • Page 36: Technical Data

    Force in any direction in the XY plane Force in the Z plane Bending torque in any direction in the XY plane Bending torque in the Z plane Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 37 ±2186 N Force z 428 N±1000 N 1547 N±1000 N Torque xy ±814 Nm ±2392 Nm Torque z ±236 Nm ±583 Nm Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 38 The table shows the allowed operating conditions for the robot: Parameter Value Minimum ambient temperature +5°C (41°F) Maximum ambient temperature +45°C (113°F) Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 39 Environmental information The product complies with IEC 63000. Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 40: Safety Data

    ISO 10218 is warranted for the application. Safety functions and safety related data Safety functions and safety related data for CRB 1300 rely on the controller and safety laser scanners. Safety data for the controller is detailed in the product manual of the robot controller,...

  • Page 41: Dimensions

    H7 + 0,015 0.08 DETAIL K H7 + 0,015 Sidebase Cabling Underbase Cabling 0.08 xx2200000725 Description Turning radius: R84 Turning radius: R207 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 42 H7 + 0,015 0.08 DETAIL K H7 + 0,015 Sidebase Cabling Underbase Cabling 0.08 xx2200000726 Description Turning radius: R84 Turning radius: R282 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 43 Main dimensions of CRB 1300-7/1.4 62,5 H7 + 0,015 0.08 DETAIL K H7 + 0,015 Sidebase Cabling Underbase Cabling 0.08 xx2200000727 Description Turning radius: R84 Turning radius: R282 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 44: Working Range

    170.3 -100° -210° pos6 -43.3 746.7 -100° 65° pos7 -801.9 -90° -84.6° pos8 -788.9 396.1 -100° -84.6° pos9 696.3 130° -210° Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 45 -146.3 168.7 -95° -210° pos6 -74.8 -95° 65° pos7 -851.9 -90° -84.6° pos8 -848.1 456.9 -95° -84.6° pos9 155° -210° Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 46 -36.1 -95° -210° pos6 166.3 825.7 -95° 69° pos7 -1,101.2 -90° -86.6° pos8 -1,096.4 -95° -86.6° pos9 747.4 598.7 155° -210° Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 47 Top view of working range R1401.2 (CRB 1300-7/1.400) R1151.9 (CRB 1300-10/1.150) R901.9 (CRB 1300-11/0.900) R298.89 (CRB 1300-10/1.150) R282.17 (CRB 1300-7/1.400) R223.22 (CRB 1300-11/0.900) xx2200000972 R282 (CRB 1300-7/1.400 and -10/1.150) (A) R207 (CRB 1300-11/0.900) (A) xx2200000973 Working range Axis Working range Note Axis 1 ±180°...
  • Page 48 ±400° Default value. ±242 Maximum revolution value. The default working range for axis 6 can be extended by changing parameter values in the soft- ware. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 49: The Unit Is Sensitive To Esd

    The mat must be grounded through a current-limiting resistor. • Use a dissipative table mat. The mat should provide a controlled discharge of static voltages and must be grounded. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 50 This page is intentionally left blank...

  • Page 51: Installation And Commissioning

    Safety on page 15 before performing any installation work. Note Always connect the CRB 1300 and the robot to protective earth and residual current device (RCD) before connecting to power and starting any installation work. For more information see: •...

  • Page 52: Unpacking

    It also contains information useful during later re-installation of the robot. Prerequisites for installation personnel Installation personnel working with an ABB product must: • Be trained by ABB and have the required knowledge of mechanical and electrical installation/maintenance/repair work. • Conform to all national and local codes.

  • Page 53: Risk Of Tipping/Stability

    At delivery, the robot is locked in the correct position with a transportation bracket for securing the position during shipping and transport. The bracket must be removed before conducting any service work. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 54 How to use the transportation bracket is described further in Transportation bracket on page WARNING The robot is likely to be mechanically unstable if not secured to the foundation. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 55: Extra O-Rings

    Robots with manipulator cables routed from below (3309-1): xx2000002339 Further information For installation information, see On-site installation on page 58 Electrical connections on page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 56: Transportation Bracket

    CRB 1300-11/0.9 CRB 1300-10/1.15 CRB 1300-7/1.4 xx2200000977 xx2200000978 xx2200000979 Removing the transportation bracket Action Note Remove the screws and washers. xx1900001529 xx1900001530 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 57 3 Installation and commissioning 3.2.4 Transportation bracket Continued Action Note Remove the bracket. The transportation bracket of CRB 1300-11/0.9 is used as an example. xx2200000980 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 58: On-Site Installation

    Attempting to lift a robot in any other position than the recommended lifting position may result in the robot tipping over, causing severe damage or injury. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 59 Axis 5: 50° • Axis 6: 0° WARNING The robot is mechanically unstable if not se- cured to the foundation. xx2200000974 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 60 Fit the lifting tools to the robot. Lifting accessory, robot: 3HAC077885- Use the enclosed screws. Tightening torque: 15 Nm xx1900001594 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 61 Roundsling, 1.7 m xx2200000985 Fit the roundslings to the lifting beam and to Roundsling, 0.8 m the overhead crane. xx2200000981 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 62 3 Installation and commissioning 3.3.1.1 Lifting the robot with roundslings Continued Action Note CAUTION The weight of the CRB 1300 robot is CRB 1300-11/0.9: 75 kg CRB 1300-10/1.15: 77 kg CRB 1300-7/1.4: 79 kg All lifting accessories used must be sized ac- cordingly.

  • Page 63: Lifting And Rotating A Suspended Mounted Manipulator

    717. Any additional equipment required is specified in the instruction for the lifting accessory. Contact ABB for more information. How to lift and turn the robot into position for wall position: Contact ABB for more information. Continues on next page...
  • Page 64 3 Installation and commissioning 3.3.1.2 Lifting and rotating a suspended mounted manipulator Continued Illustration xx2200000984 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 65: Manually Releasing The Brakes

    Make sure no personnel is near or beneath the ro- bot. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 66 If they are mixed up, damage can be caused to internal electrical components. xx1900001654 Use the brake releasing button as described in Releasing the brakes on page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 67: Orienting And Securing The Robot

    Length of thread engagement Minimum 19 mm for ground with material yield strength 150 MPa Level surface requirements 0.1/500 mm Requirements, foundation on page Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 68 The foundation surface must be clean and un- figuration, base on page painted. CAUTION The weight of the CRB 1300 robot is CRB 1300-11/0.9: 75 kg CRB 1300-10/1.15: 77 kg CRB 1300-7/1.4: 79 kg All lifting accessories used must be sized accord- ingly.
  • Page 69 Fit the O-ring 3HAB3772-19 to the main power connector on the robot base. xx2000002338 Robots with manipulator cables routed from below (3309-1): xx2000002339 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 70 This illustration shows the hole configuration used when securing the robot. H7 + 0.015 0.08 Detail A H7 + 0.015 Section B 0.08 R101,5 xx1900001337 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 71: Setting The System Parameters For An Inverted Or A Tilted Robot

    If the robot is mounted on a wall (rotated around the x-axis), then the robot base frame and the system parameter Gravity Alpha must be redefined. The value of Gravity Alpha should then be ±π/2 (±1.570796). Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 72 Examples of mounting angles tilted around the X axis (Gravity Alpha) The following illustration shows the IRB 120, but the same principle applies for all robots. 0° xx2100000297 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 73 Robot, in the topic Motion. The system parameters are described in Technical reference manual - System parameters. The system parameters are configured in RobotStudio or on the FlexPendant. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 74: Loads Fitted To The Robot, Stopping Time And Braking Distances

    The performance of the motor brake depends on if there are any loads attached to the robot. See Product specification - Robot stopping distances according to ISO 10218-1. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 75: Fitting Equipment On The Robot (Robot Dimensions)

    H7 + 0,015 0.08 DETAIL K H7 + 0,015 Sidebase Cabling Underbase Cabling 0.08 xx2200000725 Description Turning radius: R84 Turning radius: R207 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 76 H7 + 0,015 0.08 DETAIL K H7 + 0,015 Sidebase Cabling Underbase Cabling 0.08 xx2200000726 Description Turning radius: R84 Turning radius: R282 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 77 H7 + 0,015 0.08 DETAIL K H7 + 0,015 Sidebase Cabling Underbase Cabling 0.08 xx2200000727 Description Turning radius: R84 Turning radius: R282 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 78 Maximum allowed arm load depends on center of gravity of arm load and robot payload. xx2200001155 Variant Max. armload (kg) CRB 1300-11/0.9 CRB 1300-10/1.15 CRB 1300-7/1.4 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 79 The robot is supplied with holes for fitting extra equipment, as shown in the following figures (4x)M4x8 (4x)M4x8 (4x)M10x15 240,6 xx2200000986 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 80 3 Installation and commissioning 3.3.6 Fitting equipment on the robot (robot dimensions) Continued (4x)M4x8 (2x)M4x8 (2x)M5x10 62,5 xx2200000987 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 81 When fitting tools on the tool flange, only use screws with quality 12.9. For other equipment use suitable screws and tightening torque for your application. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 82: Installation Of Lead-Through Device

    3.3.7 Installation of lead-through device Introduction The lead-through functionality is available for the CRB 1300 by mounting a lead-through device on axis 6. With the lead-though functionality enabled, you can hold the handler of the lead-through device and move the robot arm manually to the desired position, as an alternative to jogging.
  • Page 83 Preparing the adapter The lead-through device is mounted to the device base and then to the robot tool flange through an adapter. Customers can use an L-shape adapter offered by ABB (option 3314-1) or design adapters according to actual requirements. During adapter design, hole dimensions on the device base and robot tool flange shall be considered.
  • Page 84 For details about the synchronization mark, see Synchronization marks and synchronization posi- tion for axes on page 667. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 85 Action Note Install the device base to the adaptor. Screw: M4x12 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 2.6 Nm xx2200000993 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 86 Pins 3 and 4 of X19 connector are used for the lead-through device connection while pins 1 and 2 are occupied by the CP/CS cable for lamp unit. xx2200000989 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 87 Speed Control add-in must be installed to the system to activate the lead-through functionality. For details about how to install the add-in and configure the lead-through functionality, see Lead-through on page 110. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 88: Installation Of Laser Scanner

    3.3.8 Installation of laser scanner Overview The safety separation technology and speed control for CRB 1300 is based on the connection and communication of one or two safety laser scanners in the robot. Laser scanner(s) provides a timely and continuous monitor on the activities within its scanning area and forms a protective field.
  • Page 89 1 PROFIsafe-based laser scanner (option 3051-1), with PLC as master OmniCore controller Laser Scanner blue white black brown 24V + 0V PROFIsafe PROFIsafe xx2100000160 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 90 Laser Scanner1 OmniCore controller white blue black brown PROFIsafe PROFIsafe 24V+ 0V Laser Scanner2 white blue black brown PROFIsafe 24V+ 0V xx2200000298 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 91 24V+ 0V xx2300000227 1 SafetyIO-based laser scanner (option 3051-2) Power Laser Scanner OmniCore controller white blue black brown 24V+ 0V xx2200000299 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 92 If there are additional scalable I/O devices available, install and configure the additional devices by following the detailed procedures in Application manual - Scalable I/O. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 93 (RobotWare 7.6 or later) on page 145 RobotWare 7.7 or Configuration of two SafetyIO-base later laser scanners (RobotWare 7.6 or later) on page 150 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 94: Restricting The Working Range

    Part of the casting or fixed on the casting and can not /should not be removed. Can be installed in one or more than one position, to ensure a reduced working range, or be removed to allow extended working range. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 95: Mechanically Restricting The Working Range

    Location of mechanical stops Axis 1 xx2200001134 Mechanical stop, axis 1, slider Mechanical stop, axis 1, fixed block Axis 2 xx2200001135 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 96 CRB 1300-11/0.9, CRB 1300-7/1.4 CRB 1300-10/1.15 xx2200001136 xx2200001139 Axis 4 xx2200001137 Mechanical stop, axis 4, flange Mechanical stop, axis 4, slider Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 97 Replacing the axis-2 mechanical stops on page 324 • Replacing the axis-3 mechanical stops on page 478 • Replacing the axis-4 mechanical stops on page 481 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 98: Electrical Connections

    Robot cable, signals Transfers resolver data from R1.SMB and power supply to the serial measurement board. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 99 Bending radius for static floor cables The minimum bending radius is 10 times the cable diameter for static floor cables. xx1600002016 Diameter Diameter x10 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 100 There is a grounding/bonding point on the manipulator base. The grounding/bonding point is used for potential equalizing between control cabinet, manipulator and any peripheral devices. xx2000000414 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 101 15 m, with lamp unit cabling 3HAC078069-003 CP/CS cable for CRB 1300 also includes lamp unit cabling used for communication with the lamp unit on the process hub. The cable is also designed with free ends for more I/O connections and shall always be used properly in applications.

  • Page 102: Customer Connections

    The connector has 12 pins. Only pins 5 to 12 are available for use. Pins 1 to 4 are used for LED indicator. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 103 If the lead-through device is installed, the C2 connector will be used for the lead-through device and 6 wires are occupied. iii Contact ABB for more information if to use the (R1)R2.C3 connection for an application with a higher voltage.
  • Page 104 For robot working with safetyIO-based laser scanners, a safety I/O device DSQC1042 will be available and required to be connected with the base I/O device DSQC1030 installed on the controller. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 105 Power connection Between X4 connector on DSQC1030 and X19 connector on controller For details about the I/O module models, see Application manual - Scalable I/O. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 106: Start Of Robot In Cold Environments

    If the program consists of large wrist movements, it is possible that the reorientation velocity, which is always high in predefined velocities, needs to be included in the ramping up. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 107: Configuring The Software

    3.7 Configuring the software Overview This section is intended for guiding users to set up robot system and configure necessary software for CRB 1300. It also contains information of some customizable safety configurations. A general software configuration procedure is listed as below.

  • Page 108: Information About Robotware And Crb 1300

    3.7.1 Information about RobotWare and CRB 1300 3.7.1 Information about RobotWare and CRB 1300 Overview CRB 1300 is designed to simplify collaborative applications. Therefore some software features work somewhat different compared with standard industrial robots. Some of them are listed in this section.

  • Page 109: Information About Collaborative Speed Control Add-In

    10 Select Apply to confirm and save the changes. The add-in is displayed in the controller overview if it is successfully added to the controller. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 110: Lead-Through

    Four installation configurations are predefined, Up, Right, Down and Left. Observe your device and make sure the actual device installation position is consistent with the selected configuration. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 111 6 In the displayed window, set corresponding parameters according to actual requirements. The device offset, orientation, tool load mass and mass center are available to set. 7 Tap Apply. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 112 You can feel if an axis reaches its end position. Do not try to force the axis beyond this position. 6 If desired, save the position. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 113 The default force threshold is 10%. xx2100000176 5 Observe the forces applied on the lead-through device in real time in the Force monitor area. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 114 Lock Z: the movement along the Z direction will be locked. • Lock XY: the movement along the X and Y directions will be locked. After selection, configured action takes effect when pressing the button. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 115: Safemove

    The Context menu (...) contains functionality for loading, saving, and viewing configurations, and to reset the configuration. The functionality is described in detail in Application manual - Functional safety and SafeMove. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 116 A lozenge capsule can be modified in dimension, position, and rotation. xx2200000445 Note For the CRB 1100 and CRB 1300, the SafeMove configurator app offers the same functionality. The screenshots used in the manual can therefore show either one of the robots.
  • Page 117 Use this procedure when configuring SafeMove in the configurator app on FlexPendant. 1 Log in as a user with safety user grants. 2 Start the SafeMove configurator app. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 118 Use the following procedure to load and apply the template configuration to the robot controller. 1 Select Enable Edit Mode to edit the safety configuration. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 119 To modify the encapsulation, select it and modify the attributes. 4 To add or modify a zone, tap Add and Add Zone. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 120 The green dot in the 3D visualization shows where the new vertex is located. Use the arrows to change the position (index). Tap the grey Add button to place the vertex. xx2200000448 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 121 6 For supervision functions, select stop category, signal, and any other available setting applicable for the function. The functionality is described in detail in Application manual - Functional safety and SafeMove. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 122 Modify the Standstill Supervision settings The Standstill Supervision functionality is not active by default. It can be added, modified, and deactivated. The CRB 1300 has support for both category 0 stop and category 1 stop. xx2200000450 Modify the global supervision settings The global supervision functions are not connected to a specific safe zone or safe range.
  • Page 123 4 Turn off collision detection during validation of any tool force supervision 5 Start the validation procedure. If using protected groups in the safety configuration, only the modified parts must be validated. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 124 3 Select the check box Locked. Concluding steps After the validation is concluded, turn on the the SafeMove Assistant functionality, with the system parameter Disable SafeMove Assistant. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 125: Configuration Of Safemove Using Visual Safemove In Robotstudio

    3 Click New expression and create the following expressions. • ISH_Activate_SST • ISH_Activate_TSP • ISH_Delay_SST • ISH_Delay_TSP • ISH_EnableDelay_Protecting • ISH_EnableDelay_Warning • ISH_Combination_Protecting Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 126 • ISH_TSP_Viol • ISH_SST_Active • ISH_SST_Viol 7 Change the default value of following signals. Signal Default value ISH_AtUser_Period_ms_Until_SST ISH_AtUser_Period_ms_Until_TSP ISH_SMctrl_Frequency ISH_UserMODE_bNot_Cooperation Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 127 X and Y values for vertices 2: 1400, -1400 X and Y values for vertices 3: 1400, 1400 X and Y values for vertices 4: -1400, 1400 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 128 1 In the Visual SafeMove ribbon tab, click Controller in the Configuration group. 2 Click Write to controller. The configurations are uploaded to the controller after the controller restarts. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 129: Speed Control

    OmniCore_Internal WarningArea ProfiSafe OmniCore_Internal SafetyCommunica- ProfiSafe OmniCore_Internal tionEnable • The PROFINET device name of the controller must be set to omnicoreprofisafe. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 130 Within this field range, the lamp unit turns to red and the robot movement speed is reduced to 0. The robot stands still. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 131 3 and 2, respectively, and for the SDO are set to 5 and 4, respectively. • Make sure the address for the SDO signal is the first address of SDO 8 bytes slot. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 132 7 Jog the robot to match the Actual Positions values with the Sync Positions values. Make sure the values are the same. 8 Tap Synchronize. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 133: Configuration Of Two Profisafe-Based Laser Scanners (Robotware 7.6 Or Later And Plc Acting As Master)

    OmniCore_Internal WarningArea ProfiSafe OmniCore_Internal SafetyCommunica- ProfiSafe OmniCore_Internal tionEnable • The PROFINET device name of the controller must be set to omnicoreprofisafe. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 134 Within this field range, the lamp unit turns to red and the robot movement speed is reduced to 0. The robot stands still. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 135 Add the controller to the PLC by adding the DI 8 bytes, DO 8 bytes, SDI 8 bytes and SDO 8 bytes modules. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 136 7 Jog the robot to match the Actual Positions values with the Sync Positions values. Make sure the values are the same. 8 Tap Synchronize. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 137: Configuration Of One Profisafe-Based Laser Scanner (Robotware 7.10 Or Later And Omnicore Acting As Master)

    The mappings are only for examples. Refer to the cut-off setting defined in the Safety Designer software and enter the actual value. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 138 The RAPID program is displayed in the right pane. b Find the parameter Scanner1 and modify its value to the user-defined laser scanner name. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 139 1 Connect the laser scanner to the PC using a network cable. See the physical connection in Connecting the laser scanner(s) on page Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 140 2 In the Controller tab, click Safety, then select Visual SafeMove. 3 In the Visual SafeMove window, configure SafeMove function as instructed Configuration of SafeMove using Visual SafeMove in RobotStudio on page 125. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 141: Configuration Of Two Profisafe-Based Laser Scanners

    The mappings are only for examples. Refer to the cut-off setting defined in the Safety Designer software and enter the actual value. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 142 The RAPID program is displayed in the right pane. b Find the parameters Scanner1 and Scanner2, and modify their values to the user-defined laser scanner names. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 143 1 Connect the laser scanner to the controller using a network cable. See the physical connection in Connecting the laser scanner(s) on page Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 144 2 In the Controller tab, click Safety, then select Visual SafeMove. 3 In the Visual SafeMove window, configure SafeMove function as instructed Configuration of SafeMove using Visual SafeMove in RobotStudio on page 125. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 145: Configuration Of One Safetyio-Base Laser Scanner (Robotware 7.6 Or Later)

    Value of WarningArea depends on logic AND value of ABB_Scalable_IO_0_DI3 and ABB_Scalable_IO_0_DI4. For definition of WarningArea, see Configuring the laser scanner on page 146. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 146 2 Set IP address in Configuration > Addressing. Make sure the scanner IP address is in the same network segment with the PC used for configuring the scanner. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 147 3 Connect the logic power supply to connector X4 of the scalable I/O device via pin locations PWR and GND. 4 Connect the Ethernet cable from the robot controller to connector X5. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 148 Make sure the user logged in have access grants to lock safety controller configurations, safety services and software synchronization. 2 Tap SafeMove on the home page. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 149 7 Jog the robot to match the Actual Positions values with the Sync Positions values. Make sure the values are the same. 8 Tap Synchronize. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 150: Configuration Of Two Safetyio-Base Laser Scanners (Robotware 7.6 Or Later)

    Value of WarningArea depends on logic AND value of ABB_Scalable_IO_0_DI3, ABB_Scalable_IO_0_DI4, ABB_Scalable_IO_0_DI7 and ABB_Scalable_IO_0_DI8. For definition of WarningArea, see Configuring the laser scanner on page 151. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 151 • Make sure the scanner IP addresses are in the same network segment with the PC used for configuring the scanner. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 152 1 Make sure that the laser scanner and scalable I/O device is connected as instructed in previous configuration procedure of laser scanner. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 153 If there are additional scalable I/O devices available, install and configure the additional devices by following the detailed procedures in Application manual - Scalable I/O. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 154 7 Jog the robot to match the Actual Positions values with the Sync Positions values. Make sure the values are the same. 8 Tap Synchronize. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 155: Speed Control Strategies

    3.7.5.7 Speed control strategies General The speed control of CRB 1300 is affected by several factors, such as, the RobotWare version, the speed setting in the FlexPendant, the speed setting in motion instruction and the SpeedRefresh value. Users in different protection fields defined for laser scanner to monitor and perform different program execution actions may result in different movement speed.
  • Page 156 3 Installation and commissioning 3.7.5.7 Speed control strategies Continued Users in Warning area xx2200000303 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 157: Robot Status Indication

    3 Installation and commissioning 3.7.6 Robot status indication 3.7.6 Robot status indication Description The lamp unit on process hub of CRB 1300 indicates robot status in four colors. Operators should always be aware of the indicator color and handle the situation correspondingly. Cabling The lamp unit cabling is integrated in the CP/CS cable.
  • Page 158 Emergency stop, error is raised or red protecting area raised is triggered. For RobotWare 7.6 or later, the speed shown on the FlexPendant remains but the manipulator will stand still. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 159: Use Cases Of Safety Configurations

    FALSE TRUE Green FALSE TRUE FALSE TRUE FALSE FALSE Yellow TRUE TRUE FALSE Cyan FALSE TRUE TRUE Purple TRUE FALSE TRUE Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 160 3 In the Controller tab, choose Visual SafeMove from the Safety group in the Configuration category. 4 In the Visual SafeMove tab, click Safe IO Configurator in the Configuration group. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 161 The speed limit can also be changed in SafeMove configurations using the following procedure: 1 Open the RobotStudio. 2 Log in the controller using the Admin account and request the write access. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 162 6 Apply the configuration to the controller by clicking Write to Controller in the Controller group in the Configuration category. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 163 6 Apply the configuration to the controller by clicking Write to Controller in the Controller group in the Configuration category. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 164: Test Run After Installation, Maintenance, Or Repair

    If maintenance or repair has been done, verify the function of the part that was main- tained. Verify the application in the operating mode manual reduced speed. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 165: Maintenance

    Note If the CRB 1300 is connected to power, always make sure that the CRB 1300 is connected to protective earth and a residual current device (RCD) before starting any maintenance work.

  • Page 166: Maintenance Schedule And Expected Component Life

    4.2.1 Specification of maintenance intervals Introduction The intervals are specified in different ways depending on the type of maintenance activity to be carried out and the working conditions of the CRB 1300: • Calendar time: specified in months regardless of whether the system is running or not.

  • Page 167: Maintenance Schedule

    Lubricating the cable package Lubricating the robot harness on page 185 Replacing the battery pack on Replacing the SMB battery pack page 188 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 168 The battery is to be replaced at given maintenance interval or at battery low alert. vi Not needed separately if already included in the application. vii Recommended test interval is within the range 8-48 hours. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 169: Expected Component Life

    Examples of "extreme usage" in regard to movement: press tending, very severe palletizing applications, major use of axis 1 movement and major use of bending backwards of axis 3. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 170: Cleaning Activities

    4.3.1 Cleaning the CRB 1300 General To secure high uptime it is important that the CRB 1300 is cleaned regularly. The frequency of cleaning depends on the environment in which the manipulator works. Different cleaning methods are allowed depending on the type of protection of the CRB 1300.
  • Page 171 4.3.1 Cleaning the CRB 1300 Continued Cleaning with water and steam Instructions for rinsing with water ABB robots with protection types Standard, Foundry Plus, Wash, or Foundry Prime can be cleaned by rinsing with water (water cleaner). The following list defines the prerequisites: •...

  • Page 172: Inspection Activities

    Rating label, CE label and AbsAcc label UL label Calibration label Extra O-ring fitting label Required tools and equipment Visual inspection, no tools are required. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 173 Inspect the labels, located as shown in the figures. Replace any missing or damaged labels. Article numbers for the labels and plate set is specified in Spare parts on page 719. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 174: Inspecting The Robot Cabling

    • the cabling to motors 1 and 2. Look for abrasions, cuts or crush damage. Replace the cabling if wear or damage is detected. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 175: Inspecting Mechanical Stops

    Location of mechanical stops Axis 1 xx2200001134 Mechanical stop, axis 1, slider Mechanical stop, axis 1, fixed block Axis 2 xx2200001135 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 176 CRB 1300-11/0.9, CRB 1300-7/1.4 CRB 1300-10/1.15 xx2200001136 xx2200001139 Axis 4 xx2200001137 Mechanical stop, axis 4, flange Mechanical stop, axis 4, slider Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 177 4.4.3 Inspecting mechanical stops Continued Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 178 • bent • loose • damaged. Note The expected life of gearboxes can be re- duced as a result of collisions with the mechanical stop. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 179: Inspecting Timing Belts

    Check the timing belts for damage or wear. Check the timing belt pulleys for damage. If any damage or wear is detected, the part must be replaced! Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 180 Use a sonic tension meter to measure the Timing belt tension on page 179. timing belt tension. If the belt has no tension, adjust it! Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 181: Inspecting The Oil Level In Axis-2 Gearbox

    Technical reference manual - Lubrica- tion in gearboxes. Required documents Document name Document number Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 182 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 183 These are further detailed in the section Test run after installation, maintenance, or repair on page 164. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 184 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 185: Lubrication Activities

    4.5.1 Lubricating the cable package Location of the cable package The CRB 1300 main cable package has three lengths corresponding to three robot variants, and is also differentiated by connector interface location. The cable packages are located as shown in the figures.
  • Page 186 Gain access to the cable package by remov- ing the covers. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 187 Apply grease to the cable package, cover all moving area of the package. Apply grease to the covers that have con- tacting area with the cable package. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 188: Replacement Activities

    The battery pack is located as shown in the figure. xx2000001495 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 189 Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safeguarded space. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 190 Removing the battery pack Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 191 ESD on page Secure the battery pack using the cable strap. xx2000001506 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 192 Refit the SMB cover to the base. Screw: M4x10 12.9 Lafre 2C2B/FC6.9 (6 pcs) Tightening torque: 2.6 Nm xx2000001503 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 193 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 194: Changing Activities

    Includes pump with outlet pipe. Use the suggested dispenser or a similar one: • Orion OriCan article number 22590 (pneumatic) Nipple for quick connect fitting, with o-ring Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 195: Changing Oil, Axis-1 Gearbox

    Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes. Type and amount of oil in gearboxes on page 194. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 196 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 197 Note There will be some oil left in the gearbox after draining. Refit oil plugs. Tightening torque: 10 Nm Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 198 The amount of oil to be filled depends on the amount previously being drained. Refit the oil plugs. Tightening torque: 10 Nm Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 199 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 200: Changing Oil, Axis-2 Gearbox

    Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes. Type and amount of oil in gearboxes on page 194. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 201 Draining oil of axis-2 gearbox Action Note WARNING Handling gearbox oil involves several safety risks, see Gearbox lubricants (oil or grease) on page Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 202 Used oil is hazardous material and must be disposed of in a safe way. See Decom- missioning on page 705 for more informa- tion. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 203 The lower oil plug has to be closed; other- wise, the oil may leak before required oil amount is filled. xx2000001518 Oil plug, opened Oil plug, closed Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 204 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 205: Repair

    The robot should be secured with the transportation brackets during removing from/refitting to the foundation. Note If the CRB 1300 is connected to power, always make sure that the CRB 1300 is connected to protective earth and a residual current device (RCD) before starting any repair work.

  • Page 206: General Procedures

    Do not try to grind or polish the shaft surface to get rid of the defect. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 207 Mount the sealing correctly with a mounting tool. Never hammer directly on the sealing as this may result in leakage. xx2000000072 A Gap Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 208 If the flange surfaces are defective, the parts may not be used because leakage could occur. Clean the surfaces properly in accordance with the recommendations of ABB. Distribute the sealing compound evenly over the surface, preferably with a brush. Tighten the screws evenly when fastening the flange joint.

  • Page 209: Cut The Paint Or Surface On The Robot Before Replacing Parts

    Carefully grind the paint edge that is left on the structure to a smooth surface. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 210: The Brake Release Buttons May Be Jammed After Service Work

    If a button gets jammed in the depressed position, the alignment of the brake release unit must be adjusted so that the buttons can move freely in their tubes. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 211: Cable Harness

    The main cable package runs from the base, up through the swing, lower arm and housing, and into the extender unit (only for CRB 1300-7/1.4 and ) and tubular. The main cable package includes the air hoses and the cabling for all the six motors.
  • Page 212 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 213 Replace if damaged. Gasket for swing support, short 3HAC067822-001 Used for CRB 1300-11/0.9. Used with protection class IP67. Replace if damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 214 Fine calibration. All external cable ing flange is used for installation of the packages (DressPack) and tools calibration tool. must be removed from the robot. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 215 Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safeguarded space. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 216 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx2000001531 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 217 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 218 Snap loose and remove the male head of the connectors from the connector plate. xx2000001537 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 219 CAUTION There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2200001000 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 220 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Remove the lamp unit cover. xx2200001002 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 221 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001544 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 222 The connector plate cannot be removed completely until the connectors are re- move from the plate, as shown in following step. xx2000001548 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 223 Separating the cable package from the lower arm Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 224 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the axis-2 cable protector. xx2000001556 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 225 CAUTION xx2000001503 There are cabling attached to the cover. The cover cannot be removed completely until the connectors are removed. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 226 Snap loose and remove the male head of the connectors from the connector plate. xx2000001561 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 227 Disconnecting the earth cable Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 228 • R2.BRU Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2100001480 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 229 Use these procedures to refit the cable package. Securing the cable package in the base Action Note Wrap the connectors with the masking tape. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 230 Refit the connector plate to the cable package. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001564 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 231 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 232 Plastic cable protector, axis 2: 3HAC067816-001 Note Note the correct direction of the cable protector. xx2000001567 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 233 Tightening torque: 2.6 Nm xx2100001466 xx2000001557 Refit the axis-2 cable protector. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001556 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 234 CAUTION Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx2000001569 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 235 Refit the connector plate to the lower arm. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001548 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 236 3HAC064694-001: xx2000001570 Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for CRB 1300-7/1.4 and ) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
  • Page 237 CAUTION xx2000001543 Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 238 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Refit the lamp unit. Multi-color lamp unit (16 mm): 3HAC081993-004 xx2200001003 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 239 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2200001001 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 240 Reconnect the connectors. • • See the number markings on the connectors for help to find the corresponding connector. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 241 Replace if damaged. xx2200001005 For robots with protection class IP67 (option Seal bolt: 3HAC032050-001 3350-670) Check the seal bolts. Replace if damaged. xx2200001006 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 242 Tightening torque: 2.6 Nm xx2000001748 Refit the connector plate. Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (2 pcs for each plate) Tightening torque: 1.3 Nm xx2000001531 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 243 Note For robots with protection class IP67 (option Gasket for base cover: 3350-670) 3HAC067819-001 Check the gasket. Replace if damaged. xx2000002526 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 244 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 245 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 246 Grease: 3HAC029132-001 moving area of the package. Apply grease to the covers that have contacting Grease: 3HAC029132-001 area with the cable package. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 247 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 248: Replacing The Smb Unit

    The SMB unit is located as shown in the figure. xx2000001494 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 249 If the robot is to be calibrated with fine calibration: Remove all external cable packages (DressPack) and tools from the robot. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 250 The unit is sensitive to ESD. Before handling the unit read the safety information in section unit is sensitive to ESD on page Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 251 The unit is sensitive to ESD. Before handling the unit read the safety information in section unit is sensitive to ESD on page Disconnect the battery cable. xx2000001505 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 252 The unit is sensitive to ESD. Before handling the unit read the safety information in section unit is sensitive to ESD on page Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 253 ESD on page Secure the battery pack using the cable strap. xx2000001506 Reconnect the battery cable. xx2000001505 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 254 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 255: Replacing The Brake Release Unit

    The brake release unit is located as shown in the figure. xx2200001133 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 256 Preparations before removing the brake release unit Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 257 There are cabling attached to the cover. The cover cannot be removed completely until the connectors are removed. Cut the cable strap. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 258 Reconnect the connector. • R2.BRU See the number markings on the connectors for help to find the corresponding connector. xx2000001578 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 259 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 260: Swing And Base

    The base is located as shown in the figure. xx2000001473 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 261 Used with protection class IP67. Replace if damaged. Gasket for tubular cover 3HAC067834-001 Used with protection class IP67. Replace if damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 262 Included in special toolkit 3HAC076396-001. Axis-1 gearbox assembly cap Included in special toolkit 3HAC076396-001. Axis-1 gearbox/motor sealing Included in special toolkit pressfit tool 3HAC076396-001. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 263 Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safeguarded space. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 264 Used oil is hazardous material and must be disposed of in a safe way. See Decom- missioning on page 705 for more informa- tion. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 265 Roundsling, 1.7 m, Lifting capacity: >70 kg xx2000001651 CAUTION The arm system weighs 52 kg. All lifting accessories used must be sized accord- ingly! Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 266 Remove screws and washers. xx2000000502 Lift the arm system little by little to separate the arm system from the base. xx2000001702 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 267 The robot is likely to be mechanically unstable if not secured to the foundation. Loosen the base from the foundation by removing the foundation attachment screws. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 268 Make sure axes are well supported before remov- ing motors. Access the screws and washers securing the axis- 1 motor from the base bottom. xx2000001643 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 269 Removing gearboxes will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing gearboxes. Remove the screws. xx2000001694 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 270 Place the new motor-side radial sealing in its Radial sealing: 3HAC066433-001 groove in the base. The sealing lip is towards the swing side. xx2000001714 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 271 Screw the screw, little by little and evenly, to press the sealing into place. Repeat steps to replace the gearbox-side Radial sealing: 3HAC070148-002 radial sealing. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 272 Refitting the axis-1 gearbox Action Note Check the O-ring. O-ring on axis-1 gear unit: 3HAC063187-007 Replace if damaged. xx2000001696 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 273 Put the base onto the gearbox. xx2000001710 Turn the base together with the gearbox over to the standing position. xx2000001711 Remove the assembly cap. xx2000001712 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 274 Refitting the axis-1 motor Action Note Check that: • all assembly surfaces are clean and without damages • the motor is clean and undamaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 275 Refit the screws and washers. Screw: M6x20 12.9 Gleitmo 603+Geomet 500 (4 pcs) Tightening torque: 10 Nm xx2000001644 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 276 Action Note Refit the axis-1 mechanical stop fixed block. Screw: M4x25 12.9 Lafre 2C2B/FC6.9 (6 pcs) Tightening torque: 3.8 Nm xx2000001693 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 277 Place the arm system slowly down to the base. xx2000001702 Align the oil plugs on the swing with the marked screws on the axis-1 gearbox. xx2000001699 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 278 Open the oil plugs, one for filling and the other for venting. xx2000001513 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 279 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 280: Replacing The Swing

    The swing is located as shown in the figure. xx2000001474 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 281 Gasket for swing top cover 3HAC067821-001 Used with protection class IP67. Replace if damaged. Seal bolt 3HAC032050-001 Used with protection class IP67. Replace if damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 282 Preparations before removing the swing Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 283 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 284 Drain the gearbox oil. Note Draining is time-consuming. Elapsed time varies depending on the temperature of the oil. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 285 Removing the covers Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 286 Disconnecting the axis-6 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 287 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 288 Snap loose and remove the male head of the connectors from the connector plate. xx2000001537 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 289 CAUTION There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2200001000 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 290 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Remove the lamp unit cover. xx2200001002 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 291 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001544 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 292 The connector plate cannot be removed completely until the connectors are re- move from the plate, as shown in following step. xx2000001548 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 293 Separating the cable package from the lower arm Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 294 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the axis-2 cable protector. xx2000001556 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 295 Removing the swing support Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 296 Supporting the lower and upper arms with roundslings Note The lower and upper arms include the lower arm, housing, extender unit (only for CRB 1300-7/1.4 and ), tubular and tilt unit. Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off.
  • Page 297 If the swing is hard to loosen from the lower arm, use a plastic hammer to knock on the swing lightly. xx2000001687 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 298 Check the radial sealing on the swing top Note This procedure is valid for robots with: • protection class IP67 (option 3350-670) Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 299 For robots with protection class IP67 (option 3350-670) The sealing lip as pointed in the following figure is facing the outer side of the robot. xx2000002462 xx2000002537 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 300 Refitting the swing to the base Action Note Check the axis-2 mechanical stops. Replacing the axis-2 mechan- ical stops on page 325. Replace if damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 301 Place the swing down to the base. Align the oil plugs on the swing with the marked screws on the axis-1 gearbox. xx2000001699 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 302 Tightening torque: 3.8 Nm For robots with protection class IP67 (option 3350-670) xx2000002516 Check the O-ring. O-ring on swing: 3HAC061327-036 Replace if damaged. xx2000001750 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 303 IP67 (option 3350-670) Action Note Check the radial sealing on the swing support. Replace if damaged, as described below. xx2000002466 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 304 Special toolkit for IP67 robots (3HAC078203-001). Place the ring of the axis-2 sealing assembly tool against the sealing. xx2000002469 xx2000002562 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 305 Sealing ring, swing support side: 3HAC065676-001 Replace if damaged. Screw: M4x12 12.9 Lafre 2C2B/FC6.9 (16 pcs) Tightening torque: 3.8 Nm xx2000001692 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 306 CAUTION xx2000001745 Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx2000001747 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 307 Make sure that the the air hoses are facing outside in the axis-2 cable protector, see the figure as a guidance for the cable twisting way. xx2000001746 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 308 Tightening torque: 2.6 Nm xx2100001466 xx2000001557 Refit the axis-2 cable protector. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001556 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 309 CAUTION Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx2000001569 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 310 Refit the connector plate to the lower arm. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001548 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 311 3HAC064694-001: xx2000001570 Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for CRB 1300-7/1.4 and ) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
  • Page 312 CAUTION xx2000001543 Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 313 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Refit the lamp unit. Multi-color lamp unit (16 mm): 3HAC081993-004 xx2200001003 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 314 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2200001001 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 315 Reconnect the connectors. • • See the number markings on the connectors for help to find the corresponding connector. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 316 Replace if damaged. xx2200001005 For robots with protection class IP67 (option Seal bolt: 3HAC032050-001 3350-670) Check the seal bolts. Replace if damaged. xx2200001006 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 317 Tightening torque: 2.6 Nm xx2000001748 Refit the connector plate. Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (2 pcs for each plate) Tightening torque: 1.3 Nm xx2000001531 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 318 Housing cover (B) Tightening torque: 2.6 Nm • Lower arm support cover (C) • Swing covers (D) • Swing top cover (E) xx2000001722 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 319 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 320 Wait until the oil stops sinking, before measuring the oil level. xx2000001580 Refit the oil plug. Tightening torque: 10 Nm Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 321 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 322: Replacing The Axis-1 Mechanical Stops

    Mechanical stop, axis 1, fixed block Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 323 Replacement of axis-1 mechanical stops The axis-1 mechanical stops, both block and slider, are accessible after removing the base, see Replacing the base on page 260. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 324: Replacing The Axis-2 Mechanical Stops

    The mechanical stops are located as shown in the figure. xx2200001135 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 325 Remove residual locking liquid after refitting. Secure the mechanical stops. Screw: M4x16 stainless steel (1 pcs per stop) Tightening torque: 1 Nm Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 326: Upper And Lower Arms

    The lower arm is located as shown in the figure. xx2000001475 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 327 Timing belt, axis 3 3HAC067040-001 Mechanical stop, block A 3HAC065651-001 Replace if damaged. Mechanical stop, block B 3HAC065671-001 Used for axis 3 of CRB 1300- 10/1.15. Replace if damaged. Magnetic oil plug, G 1/4" 3HAC037925-001 Process hub with lamp unit (CP/CS 3HAC085071-001...
  • Page 328 Used for the press-fitting of radial sealings. Includes two sets of ra- dial sealing assembly tool for axes 2 to 3 . Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 329 Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safeguarded space. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 330 Remove the oil plug, venting and keep it opened to speed up the drainage. xx2000001517 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 331 Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safeguarded space. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 332 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx2000001531 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 333 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 334 Snap loose and remove the male head of the connectors from the connector plate. xx2000001537 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 335 CAUTION There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2200001000 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 336 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Remove the lamp unit cover. xx2200001002 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 337 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001544 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 338 The connector plate cannot be removed completely until the connectors are re- move from the plate, as shown in following step. xx2000001548 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 339 Separating the cable package from the lower arm Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 340 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the axis-2 cable protector. xx2000001556 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 341 Removing the axis-3 timing belt Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 342 Make sure axes are well supported before loosening timing belts. CAUTION The upper arms, which includes housing, extender unit (only for CRB 1300-7/1.4 and ), tubular and tilt unit weighs 17 kg. All lifting accessories used must be sized accord- ingly! Fit a roundsling to the upper arm to support the weight (no force).
  • Page 343 If the lower arm support is hard to loosen from the swing, use a plastic hammer to knock on the lower arm support lightly. xx2000001663 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 344 This releases the upper arm from the lower arm. Make sure the weight of the upper arm is properly secured. The upper arm, including housing, extender unit (only for CRB 1300-7/1.4 and ), tubular and tilt unit, weighs 17 kg. xx2000001664 Separate the lower arm from the housing.
  • Page 345 Remove the cable bracket. xx2000001625 Access the screws and washers securing the axis- 2 motor from the swing support. xx2000001627 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 346 Separating the swing from the lower arm Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 347 For robots with protection class IP67 (option 3350-670) Remove the sealing ring on the swing side. xx2000002516 Remove the sealing ring on the swing support side. xx2000001692 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 348 Checking mechanical stops and oil plugs Action Note Check the axis-3 mechanical stops. Replacing the axis-3 mechan- ical stops on page 478. Replace if damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 349 3HAC076396-001. Note Always use two guide pins together. xx2000001705 Refit the axis-2 gearbox, with guidance from the guide pins. xx2000001706 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 350 O-ring on lower arm: 3HAC061327- 3350-670) Check the O-ring on the swing support side. For robots with protection class IP67 (option 3350-670) xx2000002518 xx2000002517 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 351 IP67 (option 3350-670) Action Note Check the radial sealing on the swing top. Replace if damaged, as described below. xx2000002460 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 352 Special toolkit for IP67 robots (3HAC078203-001). Place the ring of the axis-2 sealing assembly tool against the sealing. xx2000002463 xx2000002562 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 353 Refitting the swing to the lower arm Action Note Check the O-ring. O-ring on swing: 3HAC061327-036 Replace if damaged. xx2000001750 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 354 (opposite side sealing assembly tool, included in of the radial sealing) with three M4x12 screws. Special toolkit for IP67 robots (3HAC078203-001). xx2000002467 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 355 Special toolkit for IP67 robots (3HAC078203-001). Place the ring of the axis-2 sealing assembly tool against the sealing. xx2000002469 xx2000002562 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 356 For robots with protection class IP67 (option Gasket for swing support, short: 3350-670) 3HAC067822-001 Check the gasket. Gasket for swing support, long: 3HAC067823-001 Replace if damaged. xx2000002520 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 357 Note Axis-2 motor for CRB 1300-7/1.4: 3HAC073078-001 CAUTION Do not mix the axis-2 motor used for CRB 1300- 7/1.4 and . Always carefully check the part number attached to the motor and the robot type, and refit with the right one.
  • Page 358 Refit the screws and washers. Screw: M6x20 12.9 Gleitmo 603+Geomet 500 (4 pcs) Tightening torque: 10 Nm xx2000001626 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 359 Apply a little grease to the sealing lip when repla- Grease: 3HAC029132-001 cing the radial sealing and wipe clean after the replacement. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 360 Special toolkit for IP67 robots (3HAC078203-001). Place the ring of the axis-3 sealing assembly tool against the sealing. xx2000002480 xx2000002562 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 361 For robots with protection class IP67 (option Gasket for lower arm support: 3350-670) 3HAC067826-001 Check the gasket. Replace if damaged. xx2000002521 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 362 Note Axis-3 motor for CRB 1300-7/1.4: 3HAC073086-001 CAUTION Do not mix the axis-3 motor used for CRB 1300- 7/1.4 and . Always carefully check the part number attached to the motor and the robot type, and refit with the right one.
  • Page 363 Secure the motor with the screws. Tightening torque: 3.3 Nm xx2000001614 Release the support to the upper arm. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 364 Tightening torque: 2.6 Nm xx2100001466 xx2000001557 Refit the axis-2 cable protector. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001556 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 365 CAUTION Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx2000001569 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 366 Refit the connector plate to the lower arm. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001548 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 367 3HAC064694-001: xx2000001570 Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for CRB 1300-7/1.4 and ) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
  • Page 368 CAUTION xx2000001543 Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 369 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Refit the lamp unit. Multi-color lamp unit (16 mm): 3HAC081993-004 xx2200001003 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 370 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2200001001 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 371 Reconnect the connectors. • • See the number markings on the connectors for help to find the corresponding connector. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 372 Replace if damaged. xx2200001005 For robots with protection class IP67 (option Seal bolt: 3HAC032050-001 3350-670) Check the seal bolts. Replace if damaged. xx2200001006 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 373 Tightening torque: 2.6 Nm xx2000001748 Refit the connector plate. Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (2 pcs for each plate) Tightening torque: 1.3 Nm xx2000001531 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 374 If the robot is not connected to the controller, power must be supplied to the connector R1.MP according to Supplying power to connector R1.MP on page Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 375 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 376 Wait until the oil stops sinking, before measuring the oil level. xx2000001580 Refit the oil plug. Tightening torque: 10 Nm Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 377 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 378: Replacing The Housing And Extender Unit

    5.5.2 Replacing the housing and extender unit Locations of the housing and extender unit The housing is located as shown in the figure. xx2000001476 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 379 5 Repair 5.5.2 Replacing the housing and extender unit Continued The extender unit (only for CRB 1300-7/1.4 and ) is located as shown in the figure. xx2000001477 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB.
  • Page 380 Sonic tension meter Used for measuring the timing belt tension. Tension adjustment tool for axis-4 Included in special toolkit timing belt 3HAC076396-001. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 381 Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safeguarded space. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 382 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx2000001531 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 383 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 384 Snap loose and remove the male head of the connectors from the connector plate. xx2000001537 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 385 CAUTION There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2200001000 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 386 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Remove the lamp unit cover. xx2200001002 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 387 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001544 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 388 The connector plate cannot be removed completely until the connectors are re- move from the plate, as shown in following step. xx2000001548 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 389 Pulling out the cable package Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 390 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 391 Removing the lower arm support Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 392 Make sure axes are well supported before loosening timing belts. CAUTION The upper arms, which includes housing, extender unit (only for CRB 1300-7/1.4 and ), tubular and tilt unit weighs 17 kg. All lifting accessories used must be sized accord- ingly! Fit a roundsling to the upper arm to support the weight (no force).
  • Page 393 This releases the upper arm from the lower arm. Make sure the weight of the upper arm is properly secured. The upper arm, including housing, extender unit (only for CRB 1300-7/1.4 and ), tubular and tilt unit, weighs 17 kg. xx2000001664 Separate the lower arm from the housing.
  • Page 394 Separating the housing Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 395 5.5.2 Replacing the housing and extender unit Continued Action Note Support the weight of the extender unit (only for CRB 1300-7/1.4 and ), tubular and tilt unit, and remove the screws. xx2000001729 Valid for CRB 1300-11/0.9 and CRB 1300-10/1.15 Separate the tubular from the housing.
  • Page 396 5.5.2 Replacing the housing and extender unit Continued Removing the extender unit Note Only CRB 1300-7/1.4 and have an extender unit, connecting the housing and tubular. Use these procedures to continuously remove the extender unit after removing the housing. Removing the axis-4 mechanical stop flange...
  • Page 397 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Separate the extender unit from the tubular. xx2000001730 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 398 5.5.2 Replacing the housing and extender unit Continued Refitting the extender unit Note Only CRB 1300-7/1.4 and have an extender unit, connecting the housing and tubular. Use these procedures to refit the extender unit before refitting the housing. Refitting the extender unit...
  • Page 399 Make sure that the screws on the gearbox are properly fitted into the notches on the extender unit. xx2000001720 xx2000001679 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 400 (process hub side). • the notches on the extender unit and the mechanical stop flange are aligned. xx2000001678 xx2000001677 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 401 Action Note For robots with protection class IP67 (option O-ring on tubular: 3HAC061327- 3350-670) Valid for CRB 1300-11/0.9 and CRB 1300-10/1.15 Check the O-ring. Replace if damaged. xx2000002519 Valid for CRB 1300-11/0.9 and CRB 1300-10/1.15 Refit the tubular to the housing.
  • Page 402 Refit the axis-3 gearbox. xx2000001667 Secure with screws. Screw: M4x35 12.9 Lafre 2C2B/FC6.9 (12 pcs) Tightening torque: 4.2 Nm±3% xx2000001666 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 403 Apply a little grease to the sealing lip when repla- Grease: 3HAC029132-001 cing the radial sealing and wipe clean after the replacement. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 404 Special toolkit for IP67 robots (3HAC078203-001). Place the ring of the axis-3 sealing assembly tool against the sealing. xx2000002480 xx2000002562 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 405 For robots with protection class IP67 (option Gasket for lower arm support: 3350-670) 3HAC067826-001 Check the gasket. Replace if damaged. xx2000002521 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 406 Secure the motor with the screws. Tightening torque: 3.3 Nm xx2000001614 Release the support to the upper arm. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 407 Refit the screws and washers. Screw: M4x16 12.9 Lafre 2C2B/FC6.9 (3 pcs) Note Do not tighten the screws yet. xx2000001605 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 408 Used belt: 16.7-19.1 N in the allowed force range. New belt:23.9-26.2 N Note Pay attention to the force application direction. xx2000001612 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 409 Note Refit the connector plate to the cable package. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001554 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 410 Reconnecting the axis-2 and -3 motor connectors Action Note Insert the male header of the motor connectors to the connector plate. xx2000001551 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 411 Refit the connector plate to the lower arm. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001548 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 412 3HAC064694-001: xx2000001570 Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for CRB 1300-7/1.4 and ) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
  • Page 413 CAUTION xx2000001543 Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 414 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Refit the lamp unit. Multi-color lamp unit (16 mm): 3HAC081993-004 xx2200001003 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 415 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2200001001 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 416 Reconnect the connectors. • • See the number markings on the connectors for help to find the corresponding connector. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 417 Replace if damaged. xx2200001005 For robots with protection class IP67 (option Seal bolt: 3HAC032050-001 3350-670) Check the seal bolts. Replace if damaged. xx2200001006 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 418 Tightening torque: 2.6 Nm xx2000001748 Refit the connector plate. Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (2 pcs for each plate) Tightening torque: 1.3 Nm xx2000001531 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 419 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 420: Replacing The Tubular And Tilt Unit

    5.5.3 Replacing the tubular and tilt unit Locations of the tubular and tilt unit The tubular is located as shown in the figure. xx2000001478 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 421 The tilt unit is located as shown in the figure. xx2000001479 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 422 Tension adjustment tool for axis-4 Included in special toolkit timing belt 3HAC076396-001. Dynamometer Used for measuring the timing belt tension. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 423 Cleaning agent Isopropanol Removing the tubular and tilt unit for CRB 1300-11/0.9 and CRB 1300-10/1.15 Use these procedures to remove the tubular and tilt unit for CRB 1300-11/0.9 and CRB 1300-10/1.15. Preparations before removing the tubular and tilt unit Action...
  • Page 424 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx2000001531 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 425 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 426 Snap loose and remove the male head of the connectors from the connector plate. xx2000001537 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 427 CAUTION There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2200001000 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 428 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Remove the lamp unit cover. xx2200001002 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 429 Loosen the screws and move the motor slightly to slacken the timing belt. xx2000001594 Remove the timing belt from its groove on the motor. xx2000001595 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 430 Loosening timing belts will release axes. This means the axes can fall down. Make sure axes are well supported before loosening timing belts. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 431 Make sure axes are well supported before remov- ing motors. Remove the screws and washers. xx2000001601 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 432 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001544 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 433 Wrap the connectors with the masking tape. Pull the cable package out to the lower arm sup- port. xx2000001662 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 434 Remove the timing belt from its groove on the motor. Remove the screws and washers. xx2000001605 Carefully lift out the motor. xx2000001669 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 435 Removing the axis-4 mechanical stop flange Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 436 Removing gearboxes will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing gearboxes. Remove the screws. xx2000001736 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 437 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the tilt unit. xx2000001741 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 438 5.5.3 Replacing the tubular and tilt unit Continued Removing the tubular and tilt unit for CRB 1300-7/1.4 Use these procedures to remove the tubular and tilt unit for CRB 1300-7/1.4 Preparations before removing the tubular and tilt unit Action Note...
  • Page 439 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001532 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 440 Disconnecting CP/CS cabling (if equipped) Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 441 Remove the first semicircular bracket that fixes the cable package. xx2000001748 Remove the second semicircular bracket from the tubular. xx2000001749 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 442 There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2200001000 Disconnect the air hoses. xx2000001539 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 443 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Remove the lamp unit cover. xx2200001002 Remove the lamp unit. xx2200001003 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 444 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 445 Make sure axes are well supported before loosening timing belts. Loosen the screws and move the motor slightly to slacken the timing belt. xx2000001599 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 446 Make sure axes are well supported before remov- ing motors. Remove the screws and washers. xx2000001601 Carefully lift out the motor. xx2000001602 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 447 Separating the tilt unit Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 448 Note Remove the tilt unit. xx2000001741 Refitting the tubular and tilt unit for CRB 1300-11/0.9 and CRB 1300-10/1.15 Use these procedures to refit the tubular and tilt unit for CRB 1300-11/0.9 and CRB 1300-10/1.15. Refitting the tilt unit Action Note Refit the tilt unit.
  • Page 449 4: 3HAC061327-021 Check the o-rings. O-ring on flexible spline side, axis 4: 3HAC061327-017 Replace if damaged. xx2000002525 Refit the axis-4 gearbox. xx2000001737 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 450 Tightening torque: 1.9 Nm xx2000001736 Refitting the axis-4 mechanical stop flange Action Note Refit the axis-4 mechanical stop flange to the gearbox. xx2000001735 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 451 Refitting the housing Action Note For robots with protection class IP67 (option O-ring on tubular: 3HAC061327- 3350-670) Valid for CRB 1300-11/0.9 and CRB 1300-10/1.15 Check the O-ring. Replace if damaged. xx2000002519 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B ©...
  • Page 452 Install the timing belt to the gearbox pulley and verify that the belt runs correctly in the grooves of the pulley. xx2000001670 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 453 Do not tighten the screws yet. xx2000001605 Adjusting the axis-4 timing belt tension Action Note Remove the screw below the housing. xx2000001609 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 454 New belt:23.9-26.2 N Note Pay attention to the force application direction. xx2000001612 Secure the motor with the screws. Tightening torque: 3.3 Nm±3% xx2000001604 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 455 CAUTION Make sure that no cables or hoses are twisted or strained. Reroute if necessary. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 456 3HAC064694-001: xx2000001570 Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for CRB 1300-7/1.4 and ) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
  • Page 457 Refit the connector plate. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001542 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 458 For robots with protection class IP67 (option Gasket for lamp unit cover: 3350-670) 3HAC082935-001 Check the gasket. Replace if damaged. xx2200001004 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 459 Refitting the axis-6 motor Action Note Check that: • all assembly surfaces are clean and without damages • the motor is clean and undamaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 460 Use a sonic tension meter to measure the timing belt tension. If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 461 Refit the screws and washers. Screw: M5x16 12.9 Lafre 2C2B/FC6.9 (4 pcs) Note Do not tighten the screws yet. xx2000001596 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 462 Reconnecting the CP/CS cabling (if equipped) Action Note Insert the male header of the connectors to the connector plate. xx2000001537 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 463 Reconnecting the axis-6 motor connectors Action Note Insert the male header of the motor connectors to the connector plate. xx2000001533 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 464 Replace if damaged. xx2000002512 For robots with protection class IP67 (option Seal bolt: 3HAC032050-001 3350-670) Check the seal bolts. Replace if damaged. xx2000002513 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 465 CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. xx2000001530 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 466 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 467 5 Repair 5.5.3 Replacing the tubular and tilt unit Continued Refitting the tubular and tilt unit for CRB 1300-7/1.4 Use these procedures to refit the tubular and tilt unit for CRB 1300-7/1.4 Refitting the tilt unit Action Note Refit the tilt unit.
  • Page 468 Refitting the axis-6 motor Action Note Check that: • all assembly surfaces are clean and without damages • the motor is clean and undamaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 469 Use a sonic tension meter to measure the timing belt tension. If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 470 Refit the screws and washers. Screw: M5x16 12.9 Lafre 2C2B/FC6.9 (4 pcs) Note Do not tighten the screws yet. xx2000001596 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 471 Ethernet connectors and air hoses out from the process hub. • The air hoses are facing upside in the semicircular bracket. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 472 Refit the lamp unit cover. Lamp unit cover: 3HAC082320-001 Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 0.6 Nm xx2200001002 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 473 Reconnect the connectors. • J1.C1 • J1.C3 See the number markings on the connectors for help to find the corresponding connector. xx2000001536 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 474 Reconnect the connectors. • • See the number markings on the connectors for help to find the corresponding connector. xx2000001532 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 475 Check the seal bolts. Replace if damaged. xx2000002513 Refit the process hub. Screw: M4x10 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 2.6 Nm xx2000001538 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 476 Refitting the tubular covers Action Note For robots with protection class IP67 (option 3350-670) Check the gaskets. Replace if damaged. xx2000002507 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 477 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 478: Replacing The Axis-3 Mechanical Stops

    Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 479 Note If there is locking liquid residues on the screw, please clean it before refitting. Remove residual locking liquid after refitting. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 480 5.5.4 Replacing the axis-3 mechanical stops Continued Action Note Secure the mechanical stops. Screw: M4x16 stainless steel (1 pcs per stop) Tightening torque: 1 Nm Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 481: Replacing The Axis-4 Mechanical Stops

    Mechanical stop, axis 4, slider Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 482 Replacement of axis-4 mechanical stops The axis-4 mechanical stops, both flange and slider, are accessible after removing the housing, see Replacing the housing and extender unit on page 378. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 483: Motors

    The axis-1 motor is located as shown in the figure. xx2000001480 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 484 Gasket for swing cover, long 3HAC067825-001 Used for CRB 1300-10/1.15 and CRB 1300-7/1.4. Used with protection class IP67. Replace if damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 485 Fine calibration. All external cable ing flange is used for installation of the packages (DressPack) and tools calibration tool. must be removed from the robot. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 486 Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safeguarded space. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 487 Used oil is hazardous material and must be disposed of in a safe way. See Decom- missioning on page 705 for more informa- tion. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 488 Run a roundsling around the lower arm. Roundsling, 1.7 m (1 pcs), Lifting capacity: >70 kg xx2000001651 CAUTION The CRB 1300 robot weighs . CRB 1300-11/0.9: 75 kg CRB 1300-10/1.15: 77 kg CRB 1300-7/1.4: 79 kg All lifting accessories used must be sized accord-...
  • Page 489 Removing the axis-1 motor Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 490 Access the screws and washers securing the axis- 1 motor from the base bottom. xx2000001643 Remove the screws and washers. xx2000001644 Carefully lift out the motor. xx2000001645 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 491 Make sure the motor is properly fit to gearbox. regard to the encircled motor con- nector. xx2000001647 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 492 Screw: M4x10 12.9 Lafre 2C2B/FC6.9 (8 pcs) Refit the base bottom cover together with the base adapter. Tightening torque: 2.6 Nm xx2000001642 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 493 Run a roundsling around the lower arm. Roundsling, 1.7 m, Lifting capacity: >70 kg xx2000001649 CAUTION The CRB 1300 robot weighs . CRB 1300-11/0.9: 75 kg CRB 1300-10/1.15: 77 kg CRB 1300-7/1.4: 79 kg All lifting accessories used must be sized accord-...
  • Page 494 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 495: Replacing The Axis-2 Motor

    The axis-2 motor is located as shown in the figure. xx2000001481 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 496 Fine calibration. All external cable ing flange is used for installation of the packages (DressPack) and tools calibration tool. must be removed from the robot. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 497 Putting the robot on its side CAUTION If the axis-2 motor is removed with the robot standing on floor, oil will leak from the axis-2 gearbox. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 498 Run a roundsling around the lower arm. Roundsling, 1.7 m (1 pcs), Lifting capacity: >70 kg xx2000001650 CAUTION The CRB 1300 robot weighs . CRB 1300-11/0.9: 75 kg CRB 1300-10/1.15: 77 kg CRB 1300-7/1.4: 79 kg All lifting accessories used must be sized accord-...
  • Page 499 Remove the cable bracket in the lower arm. xx2000001553 Remove the cable bracket in the swing. xx2000001623 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 500 Snap loose and remove the male head of the connectors from the connector plate. xx2000001641 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 501 Wrap the connectors with the masking tape and pull the motor cablings carefully down to the swing from the lower arm. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 502 Note Axis-2 motor for CRB 1300-7/1.4: 3HAC073078-001 CAUTION Do not mix the axis-2 motor used for CRB 1300- 7/1.4 and . Always carefully check the part number attached to the motor and the robot type, and refit with the right one.
  • Page 503 Refit the screws and washers. Screw: M6x20 12.9 Gleitmo 603+Geomet 500 (4 pcs) Tightening torque: 10 Nm xx2000001626 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 504 CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. xx2000001640 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 505 Refit the cable bracket in the lower arm. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001553 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 506 Securing the robot to the foundation Action Note Run a roundsling around the lower arm. Roundsling, 1.7 m, Lifting capacity: >70 kg xx2000001648 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 507 5 Repair 5.6.2 Replacing the axis-2 motor Continued Action Note CAUTION The CRB 1300 robot weighs . CRB 1300-11/0.9: 75 kg CRB 1300-10/1.15: 77 kg CRB 1300-7/1.4: 79 kg All lifting accessories used must be sized accord- ingly! Raise the robot to standing and secure to the...

  • Page 508: Replacing The Axis-3 Motor

    The axis-3 motor is located as shown in the figure. xx2000001482 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 509 If the robot is to be calibrated with fine calibration: Remove all external cable packages (DressPack) and tools from the robot. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 510 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the lower arm covers. xx2000001613 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 511 Snap loose and remove the male head of the connectors from the connector plate. xx2000001621 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 512 Make sure axes are well supported before loosening timing belts. CAUTION The upper arms, which includes housing, extender unit (only for CRB 1300-7/1.4 and ), tubular and tilt unit weighs 17 kg. All lifting accessories used must be sized accord- ingly! Fit a roundsling to the upper arm to support the weight (no force).
  • Page 513 Note Axis-3 motor for CRB 1300-7/1.4: 3HAC073086-001 CAUTION Do not mix the axis-3 motor used for CRB 1300- 7/1.4 and . Always carefully check the part number attached to the motor and the robot type, and refit with the right one.
  • Page 514 Use a sonic tension meter to measure the timing belt tension. If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 515 Reconnect the connectors. • • See the number markings on the connectors for help to find the corresponding connector. xx2000001619 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 516 Tightening torque: 2.6 Nm xx2000001613 Concluding procedure Action Note Recalibrate the robot. Calibration is detailed in section Calibration on page 663. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 517 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 518: Replacing The Axis-4 Motor

    The axis-4 motor is located as shown in the figure. xx2000001483 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 519 If the robot is to be calibrated with fine calibration: Remove all external cable packages (DressPack) and tools from the robot. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 520 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the housing cover. xx2000001541 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 521 Snap loose and remove the male head of the connectors from the connector plate. xx2000001545 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 522 Remove the timing belt from its groove on the motor. Remove the screws and washers. xx2000001605 Carefully lift out the motor. xx2000001606 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 523 Refit the screws and washers. Screw: M4x16 12.9 Lafre 2C2B/FC6.9 (3 pcs) Note Do not tighten the screws yet. xx2000001605 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 524 Used belt: 16.7-19.1 N in the allowed force range. New belt:23.9-26.2 N Note Pay attention to the force application direction. xx2000001612 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 525 Reconnect the connectors. • • See the number markings on the connectors for help to find the corresponding connector. xx2000001544 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 526 Grease: 3HAC029132-001 moving area of the package. Apply grease to the covers that have contacting Grease: 3HAC029132-001 area with the cable package. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 527 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 528: Replacing The Axis-5 Motor

    The axis-5 motor is located as shown in the figure. xx2000001485 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 529 If the robot is to be calibrated with fine calibration: Remove all external cable packages (DressPack) and tools from the robot. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 530 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the tubular covers. xx2000001593 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 531 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx2000001531 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 532 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 533 Snap loose and remove the male head of the connectors from the connector plate. xx2000001537 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 534 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 535 Orient the motor correctly and fit it into the tubular. Motor orientation: orient the motor according to the figure below, in regard to the encircled motor con- nector. xx2000001598 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 536 If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Secure the motor with the screws. Tightening torque: 6 Nm xx2000001594 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 537 Reconnect the connectors. • • See the number markings on the connectors for help to find the corresponding connector. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 538 CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. xx2000001530 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 539 Check the seal bolts. Replace if damaged. xx2000002513 Refit the process hub. Screw: M4x10 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 2.6 Nm xx2000001538 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 540 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 541: Replacing The Axis-6 Motor

    The axis-6 motor is located as shown in the figure. xx2000001484 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 542 If no previous reference values exist, and routine on page 672. no new reference values can be created, then reference calibration is not possible. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 543 Removing the tubular covers Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 544 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Cut the cable strap. xx2100001483 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 545 Removing the axis-5 timing belt Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 546 Loosening timing belts will release axes. This means the axes can fall down. Make sure axes are well supported before loosening timing belts. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 547 Make sure axes are well supported before remov- ing motors. Remove the screws and washers. xx2000001601 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 548 Refit the screws and washers. Screw: M5x16 12.9 Lafre 2C2B/FC6.9 (4 pcs) Note Do not tighten the screws yet. xx2000001601 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 549 Use a sonic tension meter to measure the timing belt tension. If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 550 Securing the cable package in the tubular Action Note Refit the connector plate. Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 1.3 Nm xx2100001484 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 551 Replace if damaged. xx2000002512 For robots with protection class IP67 (option Seal bolt: 3HAC032050-001 3350-670) Check the seal bolts. Replace if damaged. xx2000002513 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 552 Tightening torque: 2.6 Nm xx2000001593 Concluding procedure Action Note Recalibrate the robot. Calibration is detailed in section Calibration on page 663. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 553 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 554: Gearboxes

    The axis-1 gearbox is located as shown in the figure. xx2000001486 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 555 Used with protection class IP67. Replace if damaged. Gasket for lower arm cover 3HAC067832-001 Used with protection class IP67. Replace if damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 556 2 to 3 . Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Lubricating oil 3HAC032140-001 Kyodo Yushi TMO150 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 557 (DressPack) and tools from the robot. Replacement of the axis-1 gearbox The axis-1 gearbox is accessible after removing the base, see Replacing the base on page 260. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 558: Replacing The Axis-2 Gearbox

    The axis-2 gearbox is located as shown in the figure. xx2000001487 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 559 Radial sealing on swing (to lower 3HAC070148-004 Used with protection class IP67. arm) Replace if damaged. Sealing ring, swing side 3HAC065675-001 Used with protection class IP67. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 560 2 to 3 . Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Lubricating oil 3HAC032140-001 Kyodo Yushi TMO150 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 561 Preparations before removing the axis-2 gearbox Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 562 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 563 Drain the gearbox oil. Note Draining is time-consuming. Elapsed time varies depending on the temperature of the oil. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 564 Removing the covers Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 565 Disconnecting the axis-6 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 566 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 567 Snap loose and remove the male head of the connectors from the connector plate. xx2000001537 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 568 CAUTION There is cabling attached to the cover. The cover cannot be removed completely until the connect- ors are removed. xx2200001000 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 569 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Remove the lamp unit cover. xx2200001002 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 570 • • Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001544 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 571 The connector plate cannot be removed completely until the connectors are re- move from the plate, as shown in following step. xx2000001548 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 572 Separating the cable package from the lower arm Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 573 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the axis-2 cable protector. xx2000001556 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 574 Removing the swing support Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 575 Supporting the lower and upper arms with roundslings Note The lower and upper arms include the lower arm, housing, extender unit (only for CRB 1300-7/1.4 and ), tubular and tilt unit. Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off.
  • Page 576 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Cut the cable strap. xx2000001624 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 577 Separating the swing from the lower arm Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 578 Removing the axis-2 gearbox Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 579 Use these procedures to refit the axis-2 gearbox. Refitting the axis-2 gearbox Action Note Check the O-ring. O-ring on axis-2 gear unit: 3HAC064977-004 Replace if damaged. xx2000001690 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 580 Secure with screws. Screw: M5x25 12.9 Lafre 2C2B/FC6.9 (16 pcs) Tightening torque: 8.9 Nm±3% xx2000001707 Remove the guide pins. xx2000001708 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 581 603+Geomet 500 (6 pcs) Tightening torque: 72 Nm M6 screws Screw: M6x20 12.9 Gleitmo 603+Geomet 500 (3 pcs) Tightening torque: 14 Nm xx2000001686 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 582 For robots with protection class IP67 (option 3350-670) The sealing lip as pointed in the following figure is facing the outer side of the robot. xx2000002468 xx2000002537 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 583 Screw the screws, little by little and evenly, to press the sealing into place. Remove the assembly tool. Check that the sealing is undamaged and properly fitted. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 584 For robots with protection class IP67 (option Gasket for swing support, short: 3350-670) 3HAC067822-001 Check the gasket. Gasket for swing support, long: 3HAC067823-001 Replace if damaged. xx2000002520 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 585 Apply grease to the axis-2 cable protector and Grease: 3HAC029132-001 slip it over the cable harness. Plastic cable protector, axis 2: 3HAC067816-001 xx2000001567 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 586 Note Axis-2 motor for CRB 1300-7/1.4: 3HAC073078-001 CAUTION Do not mix the axis-2 motor used for CRB 1300- 7/1.4 and . Always carefully check the part number attached to the motor and the robot type, and refit with the right one.
  • Page 587 Make sure that the the air hoses are facing outside in the axis-2 cable protector, see the figure as a guidance for the cable twisting way. xx2000001746 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 588 Tightening torque: 2.6 Nm xx2100001466 xx2000001557 Refit the axis-2 cable protector. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001556 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 589 CAUTION Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx2000001569 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 590 Refit the connector plate to the lower arm. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001548 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 591 3HAC064694-001: xx2000001570 Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for CRB 1300-7/1.4 and ) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
  • Page 592 CAUTION xx2000001543 Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 593 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Refit the lamp unit. Multi-color lamp unit (16 mm): 3HAC081993-004 xx2200001003 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 594 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2200001001 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 595 Reconnect the connectors. • • See the number markings on the connectors for help to find the corresponding connector. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 596 Replace if damaged. xx2200001005 For robots with protection class IP67 (option Seal bolt: 3HAC032050-001 3350-670) Check the seal bolts. Replace if damaged. xx2200001006 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 597 Tightening torque: 2.6 Nm xx2000001748 Refit the connector plate. Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (2 pcs for each plate) Tightening torque: 1.3 Nm xx2000001531 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 598 If the robot is not connected to the controller, power must be supplied to the connector R1.MP according to Supplying power to connector R1.MP on page Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 599 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 600 Wait until the oil stops sinking, before measuring the oil level. xx2000001580 Refit the oil plug. Tightening torque: 10 Nm Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 601 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 602: Replacing The Axis-3 Gearbox

    The axis-3 gearbox is located as shown in the figure. xx2000001488 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 603 2 to 3 . Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 604 Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Jog all axes to zero position. xx2000001520 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 605 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Cut the cable straps. xx2000001530 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 606 Disconnecting the axis-5 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 607 • J1.C3 Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001536 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 608 Removing the process hub Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 609 The connector clip has to be pressed (1) and pushed forward (2) to separate the J2.C2 (for Ethernet cabling). xx1800002943 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 610 The motor cablings have another strap fixed. Al- ways cut the strap that fixes the cable package to the plate. xx2000001543 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 611 Disconnecting the axis-2 and -3 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 612 Pulling out the cable package Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 613 If the lower arm support is hard to loosen from the swing, use a plastic hammer to knock on the lower arm support lightly. xx2000001663 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 614 Make sure axes are well supported before loosening timing belts. CAUTION The upper arms, which includes housing, extender unit (only for CRB 1300-7/1.4 and ), tubular and tilt unit weighs 17 kg. All lifting accessories used must be sized accord- ingly! Fit a roundsling to the upper arm to support the weight (no force).
  • Page 615 This releases the upper arm from the lower arm. Make sure the weight of the upper arm is properly secured. The upper arm, including housing, extender unit (only for CRB 1300-7/1.4 and ), tubular and tilt unit, weighs 17 kg. xx2000001664 Separate the lower arm from the housing.
  • Page 616 O-ring on circular spline side, axis 3350-670) 3: 3HAC061327-016 Check the O-ring. Replace if damaged. xx2000002524 Refit the axis-3 gearbox. xx2000001667 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 617 IP67 (option 3350-670) Action Note Check the radial sealing on the lower arm support. Replace if damaged, as described below. xx2000002477 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 618 Special toolkit for IP67 robots (3HAC078203-001). Place the ring of the axis-3 sealing assembly tool against the sealing. xx2000002480 xx2000002562 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 619 For robots with protection class IP67 (option Gasket for lower arm support: 3350-670) 3HAC067826-001 Check the gasket. Replace if damaged. xx2000002521 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 620 Secure the motor with the screws. Tightening torque: 3.3 Nm xx2000001614 Release the support to the upper arm. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 621 CAUTION Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx2000001569 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 622 Refit the connector plate to the lower arm. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001548 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 623 3HAC064694-001: xx2000001570 Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for CRB 1300-7/1.4 and ) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
  • Page 624 CAUTION xx2000001543 Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 625 Notice that the procedure is valid only when the lamp unit needs a replacement. Action Note Refit the lamp unit. Multi-color lamp unit (16 mm): 3HAC081993-004 xx2200001003 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 626 Access the connector from the process hub and reconnect the connector. • J1.C2 See the number markings on the connectors for help to find the corresponding connector. xx2200001001 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 627 Reconnect the connectors. • • See the number markings on the connectors for help to find the corresponding connector. xx2000001534 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 628 Replace if damaged. xx2200001005 For robots with protection class IP67 (option Seal bolt: 3HAC032050-001 3350-670) Check the seal bolts. Replace if damaged. xx2200001006 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 629 Tightening torque: 2.6 Nm xx2000001748 Refit the connector plate. Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (2 pcs for each plate) Tightening torque: 1.3 Nm xx2000001531 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 630 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 631: Replacing The Axis-4 Gearbox

    The axis-4 gearbox is located as shown in the figure. xx2000001489 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1300 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 632 Used for the press-fitting of radial sealings. Includes two sets of ra- dial sealing assembly tool for axes 2 to 3 . Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 633 Preparations before removing the axis-4 gearbox Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 634 Loosening the cables in the tubular Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 635 Snap loose and remove the male head of the connectors from the connector plate. xx2000001533 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 636 • J1.C3 Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx2000001536 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 637 Removing the process hub Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 638 The connector clip has to be pressed (1) and pushed forward (2) to separate the J2.C2 (for Ethernet cabling). xx1800002943 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 639 The motor cablings have another strap fixed. Al- ways cut the strap that fixes the cable package to the plate. xx2000001543 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 640 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Wrap the connectors with the masking tape. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 641 Remove the timing belt from its groove on the motor. Remove the screws and washers. xx2000001605 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 642 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Support the weight of the extender unit (only for CRB 1300-7/1.4), tubular and tilt unit, and remove the screws. xx2000001671 Valid for CRB 1300-11/0.9 and CRB 1300-10/1.15 Separate the tubular from the housing.
  • Page 643 Removing the axis-4 gearbox Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 644 O-ring on circular spline side, axis 3350-670) 4: 3HAC061327-021 Check the o-rings. O-ring on flexible spline side, axis 4: 3HAC061327-017 Replace if damaged. xx2000002525 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 645 Valid for CRB 1300-11/0.9 and CRB 1300-10/1.15 xx2000001719 Valid for CRB 1300-7/1.4 and xx2000001679 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 646 Tightening torque: 1.9 Nm xx2000001675 Refitting the axis-4 mechanical stop flange Action Note Refit the axis-4 mechanical stop flange to the gearbox. xx2000001673 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 647 This procedure is valid for robots with: Action Note Check the radial sealing on the housing. Replace if damaged, as described below. xx2000002483 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 648 Grease: 3HAC029132-001 cing the radial sealing and wipe clean after the replacement. Fit the new sealing into the housing. xx2000002486 xx2000002537 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 649 Check that the sealing is undamaged and properly fitted. Refitting the axis-4 mechanical stop slider Action Note Place the axis-4 mechanical stop slider in the housing. xx2000001732 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 650 Action Note For robots with protection class IP67 (option O-ring on tubular: 3HAC061327- 3350-670) Valid for CRB 1300-11/0.9 and CRB 1300-10/1.15 Check the O-ring. Replace if damaged. xx2000002519 Valid for CRB 1300-11/0.9 and CRB 1300-10/1.15 Refit the tubular to the housing.
  • Page 651 Refit the screws and washers. Screw: M4x16 12.9 Lafre 2C2B/FC6.9 (3 pcs) Note Do not tighten the screws yet. xx2000001605 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 652 Used belt: 16.7-19.1 N in the allowed force range. New belt:23.9-26.2 N Note Pay attention to the force application direction. xx2000001612 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 653 If replaced, apply grease to the axis-3 cable pro- tector before refitting. xx2000001568 Screw: M4x10 12.9 Lafre 2C2B/FC6.9 (3 pcs) Tightening torque: 2.6 Nm xx2000001552 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 654 3HAC064694-001: xx2000001570 Insert the cable package through the hollow tube of the axis-4 gearbox, into the extender unit (only for CRB 1300-7/1.4 and ) and into the tubular. Make sure that: • the air hoses are facing the axis-3 gearbox side in the hollow tube of axis-4 gearbox.
  • Page 655 Refit the connector plate. Screw: M4x8 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 2.6 Nm xx2000001542 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 656 For robots with protection class IP67 (option Gasket for lamp unit cover: 3350-670) 3HAC082935-001 Check the gasket. Replace if damaged. xx2200001004 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 657 Reconnecting the CP/CS cabling (if equipped) Action Note Insert the male header of the connectors to the connector plate. xx2000001537 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 658 Reconnecting the axis-6 motor connectors Action Note Insert the male header of the motor connectors to the connector plate. xx2000001533 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 659 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 660 CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. xx2000001530 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 661 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 164. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 662 This page is intentionally left blank...

  • Page 663: Calibration

    Term Definition Calibration method A collective term for several methods that might be available for calibrating the ABB robot. Each method contains calibration routines. Synchronization position Known position of the complete robot where the angle of each axis can be checked against visual synchronization marks.

  • Page 664: Calibration Methods

    Brief description of calibration methods Axis Calibration method Axis Calibration is a standard calibration method for calibration of CRB 1300. It is the recommended method in order to achieve proper performance. The following routines are available for the Axis Calibration method: •...
  • Page 665 References Article numbers for the calibration tools are listed in the section Special tools on page 717. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 666: When To Calibrate

    The resolver values are changed If resolver values are changed, the robot must be re-calibrated using the calibration methods supplied by ABB. Calibrate the robot carefully with standard calibration, according to information in this manual. If the robot has absolute accuracy calibration, it is also recommended, but not always necessary to calibrate for new absolute accuracy.

  • Page 667: Synchronization Marks And Axis Movement Directions

    6.2.1 Synchronization marks and synchronization position for axes Introduction This section shows the position of the synchronization marks and the synchronization position for each axis. Synchronization marks, CRB 1300 xx2200001007 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 668: Calibration Movement Directions For All Axes

    Positive directions are shown in the graphic below. Calibration service routines will handle the calibration movements automatically and these might be different from the positive directions shown below. Manual movement directions xx2200001140 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 669: Updating Revolution Counters

    The calibration options are displayed. Tap Revolution Counters. In the Selection column select the axes for which revolution counters need to be up- dated. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 670 Check the synchronization position very carefully after each update. See Checking the synchronization position on page 689. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 671: Calibrating With Axis Calibration Method

    FlexPendant. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. WARNING The calibration tool must be fully inserted into the calibration bushing, until the steel spring ring snaps into place.
  • Page 672 A benefit with reference calibration is that the current state of the robot is stored and not the state when the robot left the ABB factory. The reference value will be named according to tool name, date etc.
  • Page 673 SafeMove. How to calibrate a suspended or wall mounted robot The CRB 1300 is fine calibrated floor standing in factory, prior to shipping. To calibrate a suspended or wall mounted robot, reference calibration could be used.

  • Page 674: Calibration Tools For Axis Calibration

    There is no risk for bad calibrations as long as the calibration tool is in one piece. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. Equipment, etc. Article number...
  • Page 675 It is possible to make the calibration tool identifiable with, for example, an RFID chip. The procedure of how to install an RFID chip is described below. Note The tool identifier is NOT delivered from ABB, it is a customized solution. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B ©...
  • Page 676 6.4.2 Calibration tools for Axis Calibration Continued Action Note It is possible to use any RFID solution, with the correct dimensions. ABB has verifed function on some suppliers fulfilling the requirements of NFC compatible devices (13.56 Mhz) according to ISO 14443 or ISO 15693. Note The maximum dimensions on the RFID chip must not exceed Ø7.9 mm x 8.0 mm, Ø5.9 mm x 8.0...

  • Page 677: Installation Locations For The Calibration Tools

    For axis 6 there is only one bushing, the second calibration tool is installed at the mounting flange of the turning disk. xx2000001310 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 678 6 Calibration 6.4.3 Installation locations for the calibration tools Continued xx2000001311 xx2200001008 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 679 Replace if damaged or missing. O-ring on calibration pin 3HAC061327-022 Replace if damaged or missing. O-ring on calibration pin 3HAC061327-011 Replace if damaged or missing. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 680: Axis Calibration - Running The Calibration Procedure

    WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration holes may cause severe damage to the robot and/or personnel. Equipment, etc.
  • Page 681 Use this procedure to start the Axis Calibration routine on the FlexPendant. Action Note Tap the calibration icon and enter the calibration main page. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 682 For RobotWare 7, the mechanical unit page is displayed only if there is more than one mechan- ical unit available. The calibration method used at ABB factory for The FlexPendant will give all inform- each axis is shown, as well as calibration method ation needed to proceed with Axis used for the robot during last field calibration.
  • Page 683 If the standard calibration data for axes 4, 5 or 6 Calibrating with Wrist Optimiz- should be updated with wrist optimization, run the ation method on page 686. calibration routine Wrist Optimization. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 684: Reference Calibration

    (step 5, see Brief introduction to Reference Calibration on page 684). Example "Adjust axis 4": 1 Create a backup. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 685 10 Check again against the verification position. 11 Repeat the manual tuning if needed. 12 Create a new reference if the intention is to use the reference in the future. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 686: Calibrating With Wrist Optimization Method

    3 Improved calibration data to the wrist axes is identified and presented. 4 Optimized positions for the wrist axes are presented. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 687 WARNING Robot moves automatically when pressing Calibrate. 6 Wrist optimization is finished. 7 Redefine / verify TCP for all tools. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 688: Verifying The Calibration

    667. Write down the values on a new label and stick it on top of the calibration label. The label is located on the base. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 689: Checking The Synchronization Position

    If they do not, up- ization position for axes on page 667 date the revolution counters. Updating revolution counters on page 669. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 690 This page is intentionally left blank...

  • Page 691: Troubleshooting

    Check: been installed • the configuration files • connectors • options and their configuration • changes in the robot working space/movements. Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 692 The robot has recently Check: been moved from one site • connections to another (an already • software versions working robot) Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 693: Oil And Grease Stains On Motors And Gearboxes

    "cooling periods" into the your local ABB representative. application. • Overpressure created inside gearbox. Inspect all sealings and gaskets between motor and gearbox. Replace broken parts. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 694: Mechanical Noise Or Dissonance

    Make sure the bearings are fitted correctly. Tighten the screws if a heat sink, fan, or metal sheet is loose. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 695: Manipulator Collapses On Power Down

    Remove the motor from the gearbox to in- If found faulty, the motor must be replaced spect it from the drive side. as a complete unit. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 696: Motor Temperature Too High

    The ways could be but not limited to op- tor utilization. timizing robot movement cycle, adjusting acc, dec as well as external force, adding wait time, and introducing alternative path/RAPID, etc. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 697: Communication Failure Between Profisafe-Based Laser Scanner, Plc, And Controller

    2 In the Controller tab page, choose Communication from the Configuration group. 3 Select Firewall Manager in the Type pane. 4 Set Enable on Public Network to Yes for the network service ProfiNet. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 698: Communication Failure Between Plc And Controller

    Configuration group. 3 Check the Safe I/O configurations. For robots running RobotWare 7.5 or earlier, the following signals can be observed. xx2100000511 Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 699 5 Go back to the Visual SafeMove window and write the SafeMove configurations to the controller again. You will observe the signals and the communication is correctly set up. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 700: Communication Failure Between Scalable I/O Device And Controller

    5 Go back to the Visual SafeMove window and write the SafeMove configurations to the controller again. You will observe the signals and the communication is correctly set up. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 701: Errors Related To Stopped Background Task T_Swifti_Led

    Configuration area and select CabinetIO from the drop-down list. This will update the unknown device to CabinetIO. 6 Tap Apply. 7 Restart the controller. The system works normally. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 702: Unable To Remove Or Reselect Installed Options In Collaborative Speed Control Add-In

    4 Reset the RAPID programs and parameters in RobotStudio and restart the controller. 5 Load the template SafeMove configuration file using the SafeMove configurator app on FlexPendant. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 703: Unexpected Robot Movement When Starting The Program In Protecting Area

    Reset the template SafeMove configuration file to factory setting and then load the configuration file provided with the Collaborative Speed Control add-in. See detailed procedures in The SafeMove configurator app on FlexPendant on page 115. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
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  • Page 705: Decommissioning

    See also Environmental information on page 706. Transportation Prepare the robot or parts before transport, this to avoid hazards. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 706: Environmental Information

    8.2 Environmental information 8.2 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
  • Page 707 Spills can form a film on water surfaces causing damage to organisms. Oxygen transfer could also be impaired. • Spillage can penetrate the soil causing ground water contamination. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 708: Scrapping Of Robot

    • A used robot does not have the same performance as on delivery. Springs, brakes, bearings, and other parts might be worn or broken. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 709: Reference Information

    9.1 Introduction 9 Reference information 9.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 710: Applicable Standards

    Industrial robots and robot Systems - General safety require- ments EN ISO 10218-1 Robots and robotic devices — Safety requirements for indus- trial robots — Part 1: Robots Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 711: Unit Conversion

    1 kg 2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 712: Screw Joints

    9.4 Screw joints 9.4 Screw joints General This section describes how to tighten the various types of screw joints on ABB robots. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials.
  • Page 713 Dimension Tightening torque (Nm) Tightening torque (Nm) Tightening torque (Nm) Class 8.8, oil-lubricated Class 10.9, oil-lubric- Class 12.9, oil-lubric- ated ated Continues on next page Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 714 Dimension Tightening torque (Nm) Tightening torque (Nm) Class 10.9, lubricated Class 12.9, lubricated Lubricated with Molycote 1000, Gleitmo 603 or equivalent Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 715: Weight Specifications

    All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.

  • Page 716: Standard Toolkit

    Ratchet head for torque wrench 1/2 Hexagon-headed screw M10x100 Hexagon-headed screw M16x90 Hex head allen wrench drill bit set M2-M8 (φ 2.5 mm - φ 10 mm) Plastic mallet Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 717: Special Tools

    If the replacing procedure is not listed in the table below, only standard tools are needed for the procedure. Tools and equipment with spare part number: (These tools can be ordered from ABB) 24 VDC power supply 3HAC074119-001 Calibration toolbox, Axis Calibration Delivered as a set of calibration tools.

  • Page 718: Lifting Accessories And Lifting Instructions

    The use of each piece of lifting accessories is not detailed in the activity procedure, but in the instruction delivered with each piece of lifting accessories. The instructions delivered with the lifting accessories should be stored for later reference. Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.

  • Page 719: Spare Parts

    Spare parts and exploded views are not included in the manual but delivered as a separate document for registered users on myABB Business Portal, www.abb.com/myABB. All documents can be found via myABB Business Portal, www.abb.com/myABB. Product manual - CRB 1300 3HAC083111-001 Revision: B...
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  • Page 721: Index

    Gravity Beta, 71 scales, 667 grease, 29 calibration scales, 667 disposal, 706 CalibWare, 664 carbon dioxide extinguisher, 26 changing oil hanging axis 1, 195 installed hanging, 26 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 722 89–90, 129, 137 lubrication protection classes, 39 amount in gearboxes, 194 protection type, 39 type of lubrication, 194 protective equipment, 16 protective wear, 16 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 723 160–161, 163 brake testing, 32 testing ESD, 49 brakes, 32 fire extinguishing, 26 tilt unit release robot axes, 31 replacing, 420 signals, 17 timing belts Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 724 686 turning radius, 47 upcycling, 706 replacing, 53 updating revolution counters, 669 users requirements, 16 zero position checking, 689 validated configuration file, 124 Product manual - CRB 1300 3HAC083111-001 Revision: B © Copyright 2022-2023 ABB. All rights reserved.
  • Page 726 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2022-2023 ABB. All rights reserved. Specifications subject to change without notice.

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