Related Manuals for ABB Terra Mobile 44HV
Summary of Contents for ABB Terra Mobile 44HV
- Page 1 Operation and installation manual Terra Mobile 44HV / 54HV CE © Copyright 2023 ABB. All rights reserved...
- Page 2 Copyright All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. ® Copyright ABB E-mobility B.V.. All rights reserved. 9AKK108467A6997-EN | 003...
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Page 3: Table Of Contents
Contents Contents About this document................7 Function of this document.......................7 Target group..........................7 Revision history.......................... 7 Language............................. 7 Illustrations..........................7 Units of measurement......................7 Typographical conventions..................... 8 How to use this document.......................8 General symbols and signal words..................8 1.10 Special symbols for warnings and dangers................9 1.11 Related documents........................10 1.12... - Page 4 Contents 3.4.2 Overview of the EVSE, outside................23 3.4.3 Overview of the EVSE, inside................24 Authorization to charge......................25 Options............................25 3.6.1 EV charge cable, CCS 2................... 25 3.6.2 Socket, Type 2......................26 Power allocation strategy...................... 26 External residual-current device................... 26 Description of the touchscreen....................
- Page 5 Contents 6.5.2 Start a charge session................... 40 6.5.3 Stop a charge session....................40 Remove condensation from the cabinet................40 Local service portal operations.....................41 6.7.1 Start the local service portal.................41 6.7.2 Set the configuration parameters............... 41 6.7.3 Set the OCPP parameters..................41 6.7.4 Install new software....................
- Page 6 AC input specifications (Terra Mobile 54HV)............ 59 11.15.4 General AC input cable specifications..............59 11.15.5 AC input cable specifications (Terra Mobile 44HV)......... 59 11.15.6 AC input cable specifications (Terra Mobile 54HV)......... 60 11.15.7 Connector types for the AC input cable............. 60 11.16...
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Page 7: About This Document
• Use the EVSE • Do basic maintenance tasks Note: "Terra Mobile 44HV / 54HV": This is a generic name for the EVSE to address the main types of the EVSE. Target group The document is intended for these groups: •... -
Page 8: Typographical Conventions
About this document Typographical conventions The lists and steps in procedures have numbers (123) or letters (abc) if the sequence is important. How to use this document 1. Make sure that you know the structure and contents of this document. 2. -
Page 9: Special Symbols For Warnings And Dangers
About this document Signal word Description Symbol Make sure that the power supply to the EVSE is disconnected. Electrotechnical expertise is required, according to the local rules. Alternating current supply Note: It is possible that not all symbols or signal words are present in this document. -
Page 10: Related Documents
Manufacturer ABB E-mobility B.V. Heertjeslaan 6 2629 JG Delft The Netherlands Contact data ABB E-mobility B.V. in your country can give you support on the EVSE. You can find the contact data here: https://new.abb.com/ev-charging 1.13 Abbreviations Abbreviation Definition Alternating current... -
Page 11: Terminology
1.14 Terminology Term Definition Network operating center Facility of the manufacturer to do a remote check on of ABB EV Infrastructure the correct operation of the EVSE Cabinet Enclosure of the EVSE, including the components on the inside Cable slack... -
Page 12: Orientation Agreements
About this document 1.15 Orientation agreements Front side: face forward to the X-direction (positive is to the right) EVSE during normal use Y-direction (positive is rearward) Left side Z-direction (positive is upward) Right side Rear side 9AKK108467A6997-EN | 003... -
Page 13: Safety
Improper operation (in breach of the technical requirements or specifications or manuals of the product), negligence or repairs carried out by the Owner (or any third party not authorized by ABB). • Non-compliance with the applicable safety regulations or other legal standards by other parties than ABB. -
Page 14: Responsibilities For The Owner
Safety Responsibilities for the owner The owner is the person who runs the EVSE for commercial or business purposes for itself or leaves it to a third party for use. During operation the owner bears legal responsibility for the protection of the user, other employees or third parties. The owner has the responsibilities that follow: •... -
Page 15: Safety Instructions During Installation
Safety Symbol Description Safety shoes Safety glasses Safety instructions during installation Preliminary requirements • • Installation engineer • Make sure that there is no voltage on the AC input cables during the complete installation procedure. • Keep unqualified personnel at a safe distance during installation. •... -
Page 16: Safety Instructions For Earthing
Safety • Obey the applicable safety instructions for the hoisting equipment or for the forklift truck. For example, the instructions specified on the related shipment label that is applied to the EVSE packaging. • Put on the correct personal protective equipment. Refer to section 2.5. Safety instructions for earthing Preliminary requirements •... -
Page 17: Discard The Evse Or Parts Of The Evse
Safety Symbol Description Rotating parts that can cause a risk of entrapment Hot surface that gives risk of burn injuries Appliance class 1 Sign that means that you must read the manual before you install the EVSE Waste from electrical and electronic equipment Note: It is possible that not all symbols are present on the EVSE. - Page 18 The manufacturer (ABB E-mobility B.V.) and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
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Page 19: Description
Max xxxA DC Output 2 CHAdeMO xxx-xxxV Max xxxA Heertjeslaan 6, 2629 JG Delft, IP54 The Nederlands MADE IN ITALY www.abb.com Manufacturer EVSE rating Serial number Address of the manufacturer Part number of the EVSE CE mark Production date... -
Page 20: Working Principles
Description Danger: General risk • If you use the EVSE in any other way than described in the related documents, you can cause death, injury and damage. • Use the EVSE only as intended. Working principles 3.3.1 General working principle Power grid Residual-current device Main switch... -
Page 21: Working Principle Of The Dc Charging Unit And The Control Unit
Description 3.3.2 Working principle of the DC charging unit and the control unit AC power input Power module circuit breaker Auxiliary power supply Power module CCB board Main control board Optional power module group Touchscreen (Terra Mobile 54HV) RFID DC filter RS485 source DC switch matrix Ethernet connection source... -
Page 22: Overview
Description Overview 3.4.1 Overview of the system AC input cable Charging area Power distribution board EVSE AC or DC charge cable Part Function The EV of which the batteries need to be charged EVSE Refer to section 11.1. Charging area Location for the EV during the charge session AC input cable To supply the electrical energy to the EVSE... -
Page 23: Overview Of The Evse, Outside
Description 3.4.2 Overview of the EVSE, outside Front door Air outlet Wheel with brakes or floor lock DC charge cable outlet Emergency stop button Type plate Plate over the RFID reader and Enclosure payment terminal Rear door Touchscreen AC input terminal Air intlet Right door Socket for the AC charge cable... -
Page 24: Overview Of The Evse, Inside
Description Part Function Type plate To show the identification data of the EVSE. Refer to section 3.1. Enclosure To reduce the accessibility of unqualified persons to the inside of the EVSE AC input terminal To connect the AC input cable 3.4.3 Overview of the EVSE, inside Power modules with fans... -
Page 25: Authorization To Charge
Description Part Function Main switch To connect or disconnect the AC power input AC filter To process the AC current Auxiliary power supply To supply the components with auxiliary power Auxiliary AC filter To process the auxiliary AC current Miniature circuit breaker To protect the AC output power circuit from overvolt- of the AC output Authorization to charge... -
Page 26: Socket, Type 2
Description 3.6.2 Socket, Type 2 The manufacturer can deliver the EVSE with a socket for an AC charge cable Type 2. For the current rating specifications, refer to section 11.1. Power allocation strategy The charger is equipped with an AC Type-2 socket. The AC outlet acts independently from the DC outlets, however all outlets are affected by the AC grid current limitation. -
Page 27: Description Of The Touchscreen
Description • Asynchronous engagement of the phases in the relay • The electrical capacity of the AC input power part of the EVSE The amplitude of the current peaks can change. These factors are the source of the differences: • The location of the EVSE •... -
Page 28: Local Service Portal
Description Button Name Description Help To show help information on the current status of the EVSE Language To change the language on the touchscreen Start To start the charge ses- sion Stop To stop the charge session 3.10 Local service portal 3.10.1 Local Service Portal The Local Service Portal is a service tool available on the EVSE for these purposes:... -
Page 29: General Description Of The Buttons
Description Screen name Function Status screen To give information about the EVSE: • EVSE serial number • EVSE release number • Number of power modules To give a status overview of the key components in the EVSE, providing information such as: •... - Page 30 Description Button Description Trigger discovery To find new hardware • The search for new hardware can take up to 15 mi- nutes. • During the search, the local service portal is closed. Out of order . The user interface shows •...
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Page 31: Inspection And Transport
EV Charger and keep sufficient distance away from moving EV Charger. ABB is not liable for any damages resulting from the improper handling and transportation of the Electrical Vehicle Charger, in particular resulting from non- compliance with these instructions and other applicable regualtions and standards (e.g. -
Page 32: Unpack The Evse
Inspection and transport Procedure 1. Unpack the EVSE. Refer to section 4.2.2. 2. Do a check on the transport sensors. Refer to section 4.2.3. 3. Do a visual check for damage on the outside and inside of the EVSE. 4. Make sure that all parts are delivered. Refer to the section 11.2. 5. -
Page 33: Transport The Evse On The Site
Inspection and transport Procedure 1. Make sure the doors are closed. Refer to section 9.2. 2. Put the EVSE on the pallet. 3. Attach the EVSE to the pallet. 4. Wind stretch foil around the EVSE. Transport the EVSE on the site 4.4.1 Move the EVSE with a forklift truck Preliminary requirements... - Page 34 Inspection and transport Warning: Risk of pinching or crushing, the EVSE is heavy • Make sure that the hoisting equipment can lift the EVSE safely. Obey the safety instructions that apply to the hoisting equipment. Take into account the dimensions, the mass and the center of gravity of the EVSE.
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Page 35: Installation
Installation Installation General installation procedure Preliminary requirements • All required permits to • Tools for installation. Refer agree with the local rules, to section 11.4. are granted. • The AC input cable is available. • The EVSE is unpacked. • •... -
Page 36: Electrical Installation
Installation Procedure 1. Make sure that the floor space is in accordance with the requirements. Refer to section 11.13.2. 2. Make sure that the air flow inlet and outlet cannot get blocked. Think of snow or objects. Electrical installation 5.3.1 Connect the AC input cable Preliminary requirements •... - Page 37 Installation Danger: Hazardous voltage • Do not commission the EVSE. Only a service engineer of the manufacturer is qualified to commission the EVSE. Procedure 1. Tell the owner that the EVSE is ready for commissioning. 2. Make sure that the site complies with these requirements: •...
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Page 38: Operation
Operation Operation Prepare before use Preliminary requirements • Owner Procedure 1. Make sure that: • The EVSE is installed according to the instructions in this manual. • The wheel brakes of the EVSE are locked. • If the floor locks are present, the floor locks are locked. 2. -
Page 39: Reset The Evse After An Emergency
Operation Reset the EVSE after an emergency Preliminary requirements • Owner Procedure 1. Make sure that the situation is safe again. 2. Turn the emergency button clockwise to release it. • The EVSE starts. • The message disappears from the touchscreen. •... -
Page 40: Start A Charge Session
Operation Procedure 1. Park an EV in the parking space. Make sure that the connector of the EV charge cable can reach the connector on the EV. 2. Energize the EV. 3. Start the charge session. Refer to section 6.5.2. 4. -
Page 41: Local Service Portal Operations
Operation 4. Close the right door. Refer to section 9.2. 5. Wait four hours. The internal heater of the cabinet heats the inside of the cabinet and lets the condensation evaporate. 6. Open the right door. Refer to section 9.1. 7. -
Page 42: Install New Software
Operation 3. Select and enter the data for these subjects: • OCPPJID • OCPPJURL • OCPPJPassword • Confirm password 4. Make sure that you type the URL or ID correctly and without spaces. 5. Obey the maximum number of allowed characters for URL and ID, that is 40. Set OCPP parameters to confirm the configuration parameters that you 6. -
Page 43: Maintenance And Cleaning
Maintenance and cleaning Maintenance and cleaning Maintenance schedule Task Frequency Procedure Clean the cabinet. 4 months or after each Refer to section 7.3. transport Do a check for damage on 3 months or after each Refer to section 7.3. the EV charge cables, con- transport nectors and terminals. -
Page 44: Measure The Ac Voltage
Maintenance and cleaning Procedure 1. Open the front door. Refer to section 9.1. 0 position (horizontal). 2. Set the main switch to the Warning: General hazard • Be careful and use both your hands to turn the manual switch. The manual switch turns quite arduous. -
Page 45: Measure The Dc Voltage
Maintenance and cleaning 7.2.3 Measure the DC voltage Preliminary requirements • Installation engineer • Only do this procedure if a different procedure refers • to this procedure. Owner • Voltage tester. Refer to section 11.4. Procedure 1. Measure the DC voltage between the output terminals: •... -
Page 46: Do A Check For Damage On The Evse
Maintenance and cleaning 4. Rinse with low-pressure tap water. 5. If necessary, apply wax on the front for extra protection and gloss. 6. If there was rust and you want it not to appear again, apply a rust-preventive primer. Ask the manufacturer for specifications and instructions. Do a check for damage on the EVSE Preliminary requirements •... -
Page 47: Replace The Air Inlet Filter On The Side
Maintenance and cleaning Procedure 1. Open the the front door. Refer to section 9.1. 2. Remove the nuts (A). Use the spanner. 3. Carefully remove theses parts: 1. Cover (B) 2. Air inlet filter (C) Caution: Prevent contamination of other parts of the EVSE. -
Page 48: Replace The Air Outlet Filter
Maintenance and cleaning Replace the air outlet filter Preliminary requirements • The EVSE is de-energized. • Spanner Refer to section 7.2. • Owner • Air outlet filters. Refer to section 11.10. Procedure 1. Open the the rear door. Refer to section 9.1. -
Page 49: Disconnect
Disconnect Disconnect Remove the AC input cable Preliminary requirements • • Installation engineer Procedure 1. Remove the cable (A) from the AC input terminal (B). 9AKK108467A6997-EN | 003... -
Page 50: Access To Parts
Access to parts Access to parts Open the doors Preliminary requirements • Installation engineer • Door key • Owner Danger: Hazardous voltage • Make sure that only qualified persons have access to the door key. Procedure 1. To open the front door (A), unlock the lock (B). - Page 51 Access to parts Procedure 1. For the front door: a. Close the front door (A) b. Lock the front door. Use the lock (B) and the door key. 2. For the right door: a. Close the right door (C) b. Lock the right door. Use the lock (D) and the door key.
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Page 52: Troubleshooting
Troubleshooting Troubleshooting 10.1 Troubleshooting procedure 1. Try to find a solution for the problem with the aid of the information in this document. 2. If you cannot find a solution for the problem, contact your local representative of the manufacturer. Refer to section 1.12. 10.2 Troubleshooting table Problem... - Page 53 Troubleshooting Problem Possible cause Possible solution The AC input cables are 1. Make sure the AC input not connected correctly cables is installed cor- rectly. Refer to section 5.3.1. 2. Contact your on-site representative of the manufacturer. One of the doors is open 1.
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Page 54: Technical Data
Technical data Technical data 11.1 EVSE type The EVSE type is a code. The code is made out of 7 parts: P Q R S T U V W Code part Description Value Meaning of the val- Brand Terra Power rating Fourth generation charger, 40 kW DC output, 22 kW AC... -
Page 55: General Specifications
Technical data 11.3 General specifications Parameter Specification Compliance and safety IP rating The type plate shows the specification. Refer to section 3.1. IK rating according to IEC 62262: enclo- IK10 sure IK rating according to IEC 62262: IK08 touchscreen EMC rating Class A 11.4 Required tools for installation... -
Page 56: Operating Conditions
Technical data 11.6 Operating conditions Parameter Specification SI units Imperial units Environment, general Indoor and outdoor Storage temperature -40°C to +70°C -40°F to +158°F Operation temperature range -35°C to +50°C -31°F to +122°F Maximum altitude above sea level 2000 m 6500 ft Note: Operation of the EVSE outside the operating temperature ranges and above the maximum altitude is not allowed and voids the product... -
Page 57: Cleaning Specifications
Technical data Part Name Quantity Touchscreen/CPU DC outlet contactor Auxiliary power supply CCS 2 connector and cable CCS 1 connector and cable 11.11 Cleaning specifications Parameter Specification Cleaning agent pH value between 6 and 8 Non-abrasive tool Non-woven nylon hand pad 11.12 Transport specifications Parameter... -
Page 58: Floor Space Requirements
Technical data 11.13.2 Floor space requirements EVSE Total depth Total width Space to open the right door Space for air inlet and to open the Space on the left side front and rear doors Parameter Specification [mm] [in] 2600 102.4 35.4 1550 21.7... -
Page 59: Ac Input Specifications
Minium length n + 1 m, where n is the distance between the power source and the EVSE 11.15.5 AC input cable specifications (Terra Mobile 44HV) Parameter Specification Cross section of the phase conductors 5x16 mm² Cross section of the PE conductor 16 mm²... -
Page 60: Ac Input Cable Specifications (Terra Mobile 54Hv)
Suggested single phase wire cross-sec- 35 mm² tion 11.15.7 Connector types for the AC input cable Connector type for the AC input cable (Terra Mobile 44HV) Parameter Specification Connector type on the cable IEC 60309 3P+N+PE 63 A female plug... - Page 61 Technical data Charger Capacity Voltage [V] Current [A] Power [kW] Output current in function of output voltage 1000 V [V] CCS 2 (200A) 9AKK108467A6997-EN | 003...
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Page 62: Dc Output Specifications (Terra Mobile 54Hv)
Technical data Output power in function of output voltage 1000 V [V] CCS 2 (200A) 11.16.2 DC output specifications (Terra Mobile 54HV) Parameter Specification DC output voltage range 200-920 V Minimum DC output current 54 A Connection standard CCS (IEC 61851-23:2014 , IEC62196-1: 2014, IEC 62196-3: 2014) DC output power on one EV charge cable Maximum 50 kW DC output power on two EV charge ca-... - Page 63 Technical data Charger Capacity Voltage [V] Current [A] Power [kW] Output current in function of output voltage 1000 V [V] CCS 2 (200A) 9AKK108467A6997-EN | 003...
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Page 64: Ac Output Specifications
When the heater operates, the heater will use most of the required standby power. Power consumption during operation Parameter Specification [kVA] Power consumption 43 (Terra Mobile 44HV) 54 (Terra Mobile 54HV) 9AKK108467A6997-EN | 003... -
Page 65: In-Rush Current
Technical data 11.19 In-rush current Current peaks during the start of a charge session Parameter Specification [µs] Duration of the current peaks Maximum current peak (400V & 50 Hz) Parameter Specification [A] Maximum current peak < 440 9AKK108467A6997-EN | 003...