Exhaust Pipe And Muffler Removal And Installation - Suzuki Grand Vitara 2011 Manual

7) Remove exhaust pipe No.1 bracket (1).
8) Remove exhaust manifold (2) and its gasket (3) from
cylinder head.
Installation
1) Install new gasket (1) to cylinder head and exhaust
pipe No.1. Then install exhaust manifold (2).
Tighten manifold bolts (4) and nuts (5) to specified
torque.
Tightening torque
Exhaust manifold bolt and nut (b): 50 N·m (5.0
kgf-m, 36.5 lb-ft)
NOTE
Be sure to install exhaust manifold bolts and
nuts to proper location referring to "Exhaust
System Components: For Petrol Engine
Model".
2) Install exhaust pipe No.1 bracket (3) to exhaust
manifold.
Tighten nuts to specified torque.
Tightening torque
Exhaust No.1 pipe nut (a): 50 N·m (5.0 kgf-m,
36.5 lb-ft)
Exhaust System: For Petrol Engine Model 1K-5
3) Install exhaust manifold cover (1).
4) Connect water outlet pipe (2) from radiator inlet
hose.
5) Connect fuel pipe (3) from fuel hoses.
6) Refill cooling system referring to "Cooling System
I5JB0A1B1006-01
Flush and Refill: For Petrol Engine Model in Section
1F".
7) Connect negative cable at battery.
8) Verify that there is no fuel leakage, coolant leakage
and exhaust gas leakage at each connection.
Exhaust Pipe and Muffler Removal and
Installation
For replacement of exhaust pipe, be sure to hoist vehicle
and observe WARNING under "Exhaust System
Components: For Petrol Engine Model" and the
following.
WARNING
!
To avoid danger of being burned, do not
service exhaust system while it is still hot.
Service should be performed after system
cools down.
CAUTION
!
Exhaust manifold have three way catalytic
converter in it, it should not be exposed to
any impulse.
Be careful not to drop it or hit it against
something.
• Tighten bolts and nuts to specified torque when
reassembling. Refer to "Exhaust System
Components: For Petrol Engine Model".
• After installation, start engine and check each joint of
exhaust system for leakage.
I5JB0A1B1007-04
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