Cooling Water Pipe Or Hose Removal And Installation; Thermostat Assembly Removal And Installation - Suzuki GRAND VITARA 2005 Service Manual

1F-7 Engine Cooling System:
6) Install degassing tank cap (1).
4
5
2
3
5. "MINI" level mark
7) Run engine until upper radiator hose is hot.
8) Stop engine.
9) Wait until engine is cooled, and drain water from
cooling system.
10) Repeat Step 2) to 9) several times until drained liquid
is nearly colorless.
11) Fill cooling system with coolant referring to "Cooling
System Refilling: ".
Cooling Water Pipe or Hose Removal and
Installation
Removal
1) Drain coolant referring to "Cooling System Draining:
".
2) To remove these pipes or hoses, loosen clamp on
each hose and pull hose end off.
Installation
Install removed parts in reverse order of removal
procedure, noting the following.
• Tighten each clamp securely referring to "Cooling
System Components: ".
• Refill cooling system referring to "Cooling System
Refilling: ".

Thermostat Assembly Removal and Installation

1
Removal
1) Remove engine assembly referring to "Engine
2) Disconnect water hoses (1) from thermostat
3) Disconnect ECT sensor connector (2).
4) Remove thermostat assembly from cylinder head.
I5JB0B160004-02
5) Remove ECT sensor referring to "Engine Coolant
Installation
1) Install ECT sensor referring to "Engine Coolant
2) Install thermostat assembly (1) to cylinder head with
S5JB0B1606006
3) Connect ECT sensor connector (3).
4) Connect water hoses (2) to thermostat assembly.
5) Install engine assembly referring to "Engine
CAUTION
!
Never disassemble thermostat assembly.
Disassembly will spoil its original function. If
faulty condition is found, replace it with new
one.
Assembly Removal and Installation: in Section 1D".
assembly (3).
1
3
Temperature (ECT) Sensor Removal and
Installation: in Section 1C", if necessary.
Temperature (ECT) Sensor Removal and
Installation: in Section 1C", if removed.
new gasket.
Tightening torque
Thermostat bolt (a): 8 N·m (0.8 kgf-m, 6.0 lb-ft)
(a)
2
1
Assembly Removal and Installation: in Section 1D".
S5JB0B1606019
2
1
I5JB0B160005-01
3
2
I5JB0B160006-01