Countershaft Assembly Disassembly And Reassembly - Suzuki GRAND VITARA 2005 Service Manual

5B-29 Manual Transmission/Transaxle:
17) Drive in high speed synchronizer assembly (1) using
bearing puller, special tools and hydraulic press, in
specified direction as shown in figure.
Special tool
(A): 09913–84510
1
[A]: 3rd gear side
18) Select circlip (1) that will make thrust clearance "a" of
synchronizer hub 0.105 mm (0.004 in) or less and
install it.
Available circlip thickness
1.500 mm (0.059 in.)
1.545 mm (0.061 in.)
1.590 mm (0.063 in.)
1
(A)
[A]
I5JB0B520080-03
1.635 mm (0.064 in.)
1.680 mm (0.066 in.)
1.725 mm (0.068 in.)
I5JB0B520081-01
Countershaft Assembly Disassembly and
Reassembly
Disassembly
1) Remove countershaft rear bearing (1) using bearing
puller, special tool and hydraulic press.
Special tool
(A): 09925–98221
1
2) Remove circlip (1) from countershaft using snap ring
pliers (2).
1
S5JB0B5206025
(A)
I5JB0B520082-01
2
I5JB0B520083-02