Countershaft Assembly Disassembly And Reassembly - Suzuki Grand Vitara 2011 Manual

5B-67 Manual Transmission/Transaxle: For Diesel Engine Model
Countershaft Assembly Disassembly and
Reassembly
Disassembly
1) Remove countershaft rear bearing (1) using bearing
puller, special tool and hydraulic press.
Special tool
(A): 09925–98221
1
2) Remove circlip (1) from countershaft using snap ring
pliers (2).
1
3) Remove countershaft 5th gear (1) using bearing
puller and hydraulic press.
S6JB0A5226025
(A)
I5JB0B520082-01
2
I5JB0B520083-02
1
I5JB0B520084-01
4) Remove countershaft front bearing (1) using bearing
puller, special tool and hydraulic press.
Special tool
(A): 09925–98221
1
5) Remove circlip from countershaft using snap ring
pliers and then remove countershaft reduction gear
(1) using bearing puller and hydraulic press.
6) Remove countershaft 3rd gear (1) and spacer (2)
using bearing puller and hydraulic press.
2
(A)
I5JB0B520085-01
1
I5JB0B520086-01
1
I5JB0B520087-01