P/S Gear Case Assembly Removal And Installation; Installation - Suzuki GRAND VITARA 2005 Service Manual

6C-7 Power Assisted Steering System:
P/S Gear Case Assembly Removal and

Installation

CAUTION
!
Never disassemble P/S gear case assembly.
Disassembling will adversely affect original
performance of P/S gear case assembly.
Removal
1) Disconnect negative (–) cable at battery.
2) Take out P/S fluid in reservoir with syringe or such.
3) Hoist vehicle and remove both right and left wheels.
4) Disconnect both right and left tie-rod ends from
knuckle referring to Step 2) to 3) of "Removal" in
"Tie-Rod End Removal and Installation: in related
manual".
5) Remove generator referring to "Generator
Dismounting and Remounting: in Section 1J".
6) Remove P/S pump referring to "P/S Pump Removal
and Installation: ".
7) Remove P/S pump bracket (1).
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8) Disconnect steering lower shaft assembly (1) from
pinion shaft of P/S gear case assembly (2) referring
to Step 5) of "Removal" in "Steering Lower Shaft
S5JB0B6306014
Assembly Removal and Installation: in Section 6B in
related manual".
9) Disconnect high pressure pipe (3) from P/S gear
case assembly.
10) Disconnect low pressure pipe (4) from P/S gear case
assembly.
11) Remove P/S gear case cylinder pipes (5) from P/S
gear case assembly.
12) Remove stabilizer bar mount bolt and stabilizer joint.
NOTE
Do not remove stabilizer bar from vehicle.
13) Remove stabilizer bar mount bracket (2) from left
side of front suspension frame.
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