Gear Shift Lever Case Assembly Disassembly And Reassembly; Gear Shift Lever Case Assembly Inspection; Engine Rear Mounting Replacement - Suzuki GRAND VITARA 2005 Service Manual

5B-13 Manual Transmission/Transaxle:
Gear Shift Lever Case Assembly Disassembly
and Reassembly
Disassembly
1) Remove gear shift case plate.
2) Drive out gear shift arm pin and gear shift lever pin
using special tool, and then disassemble
components parts.
Special tool
(A): 09922–85811
Reassembly
1) Clean all pants thoroughly, inspect them and replace
with new one as required.
2) Assemble components parts referring to "Gear Shift
Lever Case Assembly Components: ".
3) Set new gear shift arm inner pin (1) and outer pin (2)
facing each gap ("a", "b") in the opposite direction as
shown in figure.
Drive gear shift arm pins and gear shift lever pins by
using special tool.
Special tool
(A): 09922–85811
"b"
2
1
"a"
S5JB0B5206015
(A)
(A)
I5JB0B520015-01
(A)
I5JB0B520016-01
4) Install gear shift case plate to gear shift lever case
and tighten them to specified torque.
Tightening torque
Gear shift lever case plate screw: 6 N·m (0.6 kgf-
m, 4.5 lb-ft)

Gear Shift Lever Case Assembly Inspection

• Check that gear shift shaft moves smoothly without
abnormal noise. If abnormality is found, replace
defective part.
• Check bushes and boot for damage and deterioration.
If abnormality is found, replace defective part.

Engine Rear Mounting Replacement

When replacement of mounting parts are necessary,
torque bolts as specified below.
Tightening torque
Engine rear mounting No.1 bolt (a): 55 N·m (5.5 kgf-
m, 40.0 lb-ft)
Engine rear mounting member bolt (b): 55 N·m (5.5
kgf-m, 40.0 lb-ft)
Engine rear mounting No.2 bolt (c): 55 N·m (5.5 kgf-
m, 40.0 lb-ft)
1. Engine rear mounting member
S5JB0B5206016
S5JB0B5206017
I5JB0A520015-01
2. Engine rear mounting