Front Gearcase Removal; Front Gearcase Disassembly / Inspection - Polaris RZR 900 2017 Service Manual

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FRONT GEARCASE REMOVAL

1. Raise and support vehicle

2. Place gear selector in neutral.

3. Remove both front half shafts from the front

gearcase. See Chapter 7 – Front Half Shaft Removal

4. Remove the front section of the prop shaft (see

Chapter 7 – Prop Shaft Removal page 8.19).

5. Disconnect the wire harness for the front gearcase

and remove the harness from the retaining dart.

6. Remove the vent line from the front gearcase and

plug vent line fitting.

7. Remove the four bolts

to the frame.

8. Rotate front of gearcase up so the input shaft is

facing down. Lift and remove the gearcase from the

front LH wheel well area and slide it out of the vehicle

above the upper A-arm.

securing the front gearcase

FRONT GEARCASE DISASSEMBLY /

1. Drain and properly dispose of gearcase fluid.

Remove any metal particles from the drain plug

2. Remove the seven cover screws

9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual

and remove the

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