Polaris RZR XP Turbo Service Manual page 168

ENGINE / COOLING SYSTEM
3. Align tab of new main bearing
bearing bore of crankcase. Press bearing insert firmly
into place. Repeat for all main bearings.
4. Align tab of new connecting rod bearings
slot in the connecting rod stem and connecting rod
end cap. Press bearing insert firmly into place.
Repeat for the other connecting rod.
5. Install oil drain diverter
6. Apply Polaris PS-4 engine oil to each main and rod
bearing journal of crankshaft
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with the slot in main
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with the
e
into the upper crankcase.
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.
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7. Loop cam chain and oil pump drive chain
crankshaft sprockets.
8. Apply Polaris PS-4 engine oil to the new crankshaft
u
oil seal and install the seal on the PTO end of the
crankshaft.
9. Carefully lower the crankshaft into upper crankcase.
Guide connecting rods onto the rod journals of
crankshaft as necessary.
10. Adjust the PTO crankshaft seal so it rests properly in
the upper crankcase.
11. Clean bolt hole threads in connecting rod to remove
all oil.
12. Install matching rod cap on connecting rod using
markings made upon disassembly.
i
13. Install new bolts and tighten evenly until snug.
14. Torque connecting rod bolts to specification.
TORQUE
Connecting Rod Bolts:
Step 1: 9 ft-lbs (12 Nm)
Step 2: 22 ft-lb (30 Nm)
Step 3: Tighten add'n 90°
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
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