Engine Installation - Polaris RZR XP Turbo Service Manual

31. Remove intake manifold and throttle body as
assembly.
32. Disconnect the starter wiring.
33. Remove PVT hoses and outer cover.
34. Remove secondary clutch, belt and primary clutch.
35. Support the bottom side of the engine with wood
blocks or from the top side with an engine lift.
36. Remove the three allen screws
cover to engine.
2@
37. Remove three bolts retaining inner cover to engine
(over crank seal).
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
38. Remove
transmission.
39. Remove fasteners retaining inner cover to engine/
trans joint. Discard PVT inner cover o-ring around the
crankshaft snout.
40. Remove fasteners
mount bracket.
2! 41. Lift engine out of the chassis, be careful not to snag
retaining inner
any hoses or wiring.
42. If replacing engine: remove applicable coolant
hoses, stator/flywheel, starter and engine sensors.

ENGINE INSTALLATION

1. If removed from engine: install applicable coolant
hoses, stator/flywheel, starter and engine sensors.
2. Install engine in the chassis, be careful not to snag
any hoses or wiring.
3. Install fasteners retaining engine to the engine mount
bracket. Torque fasteners to specification.
ENGINE / COOLING SYSTEM
fasteners retaining inner
2#2$
retaining engine to the engine
TORQUE
Engine Mounting Bracket Fasteners:
42 ft-lb (57 Nm)
cover to
3
3.45