Polaris RZR XP 1000 Owner's Manual page 135

10. Insert the clutch spreader tool into the driven clutch
tool is provided in the tool kit.
11. Turn the tool clockwise to open the sheaves on the driven clutch.
12. Remove ALL debris wrapped in and around the PVT system.
13. Remove ALL debris from the entire clutch air duct passage.
14. Walk the belt out of the driven and drive clutch. Remove the belt.
15. Check for signs of damage to seals on the transmission and engine. If any
seals appear to be damaged, your vehicle requires prompt service. Your
POLARIS dealer can assist.
16. Install a new belt, walking it into the clutches. When installing a new belt,
orient so the part numbers face towards you.
17. Remove the clutch spreader tool.
18. Rotate the driven clutch several times to realign the sheaves.
19. Reattach the clutch cover and tighten the fourteen (14) clutch cover bolts
securing the clutch cover.
20. Reattach the PVT inlet duct to the outer clutch cover (and fasten with the
clamp).
21. Reinstall and secure the engine access panel.
22. Reinstall rear seats.
TORQUE
Clutch Cover Bolts: 6 N⋅m (4.4 ft-lbs)
MAINTENANCE
w
. The clutch spreader
133