Table of Contents
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Contents
Safety ....................................................................... 4
General Safety ................................................... 4
Safety and Instructional Decals .......................... 5
Setup ........................................................................ 8
Models Only)................................................... 8
Pressure ......................................................... 8
3 Burnishing the Brakes...................................... 9
Product Overview ................................................... 10
Controls ............................................................11
Specifications .................................................. 14
Attachments/Accessories ................................. 14
Before Operation ................................................. 15
Before Operation Safety ................................... 15
Performing Daily Maintenance.......................... 15
Checking the Tire Pressure............................... 15
Adding Fuel ...................................................... 16
Breaking in a New Machine .............................. 16
During Operation ................................................. 17
During Operation Safety ................................... 17
Operating the Cargo Bed .................................. 19
Mount............................................................ 21
Loading the Cargo Bed ..................................... 22
Starting the Engine ........................................... 22
Stopping the Machine ....................................... 23
Parking the Machine ......................................... 23
After Operation .................................................... 23
After Operation Safety ...................................... 23
Hauling the Machine ......................................... 23
Towing the Machine .......................................... 24
Towing a Trailer ................................................ 24
Maintenance ........................................................... 25
Maintenance Safety.......................................... 25
Recommended Maintenance Schedule(s) ........... 26
Daily Maintenance Checklist............................. 28
Operating Conditions .................................... 28
Pre-Maintenance Procedures .............................. 29
Preparing the Machine for Maintenance............ 29
Lifting the Machine ........................................... 29
Accessing the Hood.......................................... 30
Assembly ...................................................... 30
Removing a Bucket Seat .................................. 30
Installing a Bucket Seat .................................... 31
Removing a Bench Cushion ............................. 31
Installing a Bench Cushion ............................... 31
Lubrication .......................................................... 32
Greasing the Machine....................................... 32
Greasing the Front Wheel Bearings .................. 32
Engine Maintenance ........................................... 36
Engine Safety ................................................... 36
Servicing the Air Cleaner .................................. 36
Servicing the Engine Oil.................................... 38
Servicing the Spark Plug................................... 39
Adjusting the High/Low Idle .............................. 40
Fuel System Maintenance ................................... 40
Inspecting Fuel Lines and Connections............. 40
Replacing the Fuel Filter ................................... 40
Servicing the Carbon Canister .......................... 41
Electrical System Maintenance ........................... 42
Electrical System Safety ................................... 42
Servicing the Battery......................................... 42
Replacing the Fuses ......................................... 44
Maintaining the Headlights ............................... 45
Drive System Maintenance .................................. 46
Maintaining the Tires ........................................ 46
Components ................................................. 46
Adjusting the Front Wheel Alignment ................ 47
Checking the Transaxle-Fluid Level .................. 48
Changing the Transaxle Fluid ........................... 48
Position ......................................................... 48
Position ......................................................... 49
Maintaining the Primary Drive Clutch ................ 49
Reducing the Top Speed................................... 49
Cooling System Maintenance .............................. 50
Cooling System Safety ..................................... 50
Cleaning the Engine-Cooling Areas .................. 50
Brake Maintenance ............................................. 51
Checking the Parking Brake ............................. 51
Adjusting the Parking Brake.............................. 51
Checking the Brake-Fluid Level ........................ 51
Inspecting the Brakes ....................................... 52
Pads.............................................................. 52
Changing the Brake Fluid ................................. 52
Belt Maintenance ................................................ 53
Servicing the Drive Belt..................................... 53
Adjusting the Starter-Generator Belt ................. 53
Chassis Maintenance........................................... 54
Adjusting the Cargo-Bed Latches ..................... 54
Cleaning .............................................................. 54
Washing the Machine ....................................... 54
Storage ................................................................... 55
Storage Safety.................................................. 55
Storing the Machine.......................................... 55
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