Toro Workman 07390H Operator's Manual
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Toro Workman 07390H Operator's Manual

Toro Workman 07390H Operator's Manual

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Original Instructions (EN)
Workman
®
Vehicle
Model No. 07390—Serial No. 401420001 and Up
Model No. 07390H—Serial No. 401420001 and Up
Model No. 07390TC—Serial No. 401420001 and Up
Form No. 3419-710 Rev A
HDX-Auto Utility
*3419-710* A

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Summary of Contents for Toro Workman 07390H

  • Page 1 Form No. 3419-710 Rev A Workman ® HDX-Auto Utility Vehicle Model No. 07390—Serial No. 401420001 and Up Model No. 07390H—Serial No. 401420001 and Up Model No. 07390TC—Serial No. 401420001 and Up *3419-710* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.

  • Page 3: Table Of Contents

    Contents Engine Safety ........... 39 Servicing the Air Filter........39 Servicing the Engine Oil........39 Safety ............... 4 Checking the Oil-Pressure-Warning General Safety ........... 4 Light .............. 41 Safety and Instructional Decals ......5 Servicing the Spark Plugs......... 42 Setup ..............10 Fuel System Maintenance ........

  • Page 4: Safety

    Safety Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol (Figure 2), which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death.

  • Page 5: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1.
  • Page 6 decal105-4215 105-4215 1. Warning—avoid pinch points. decal106-6755 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure. hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator's Manual. Operator's Manual. decal105-7977 105–7977 1. Tank 2. Pressure decal106-7767 106-7767 decal106-2353 106-2353 1.
  • Page 7 decal115-2282 115-2282 1. Warning—read the Operator's Manual. 2. Warning—stay away from moving parts, keep all guards and shields in place. 3. Crushing/dismemberment hazard of bystanders—keep bystanders a safe distance away from the machine, do not carry passengers in the cargo bed, keep arms and legs inside of the machine at all times, and use seat belts and handholds. decal115-7739 115-7739 1.
  • Page 8 decal121-9890 121-9890 1. Parking brake 7. Fast 4. Cylinder retract 2. Hydraulic system—unlock 5. Cylinder extend 8. Slow 3. Hydraulic system—lock 6. Transport decal127-8620 127-8620 1. Head lights 4. Horn 7. Engine—start 2. Differential lock—lock 5. Engine—shut off 8. Brake 3.
  • Page 9 decal127-8626a decal138-3371 127-8626 138-3371 1. Power takeoff (15 A) 5. Differential lock (15 A) 1. Park 4. Low 2. Start engine (10 A) 6. Speedometer (10 A) 2. Reverse 5. Drive 3. Hazard lights (10 A) 7. Headlights and rear lights 3.

  • Page 10: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Install the steering wheel (TC and H Cover models only). Washer (5/8 inch) Connect the battery (TC and H models –...

  • Page 11: Installing The Steering Wheel

    Installing the Steering Connecting the Battery Wheel TC and H Models Only TC and H Models Only No Parts Required Parts needed for this procedure: Procedure Steering wheel Cover WARNING Washer (5/8 inch) Incorrectly routing the battery cable could damage the machine and cables, causing sparks.

  • Page 12: Checking The Fluid Levels And Tire Pressure

    Check the brake-fluid level before you first start the engine; refer to Checking the Brake-Fluid Level (page 54). Check the air pressure in the tires; refer to Checking the Tire Pressure (page 20). Installing the Rollover Protection System (ROPS) g026250 Figure 5 Parts needed for this procedure: 1.

  • Page 13: Connecting The Cvt-Intake Duct

    Remove the bed support, lower the bed, shut off the engine, and remove the key. Connecting the CVT-Intake Duct Burnishing the Brakes No Parts Required No Parts Required Procedure Procedure Important: Remove the plastic bag covering the end of the CVT duct before starting the engine. To ensure optimum performance of the brake system, The CVT Kit (Part No.

  • Page 14: Product Overview

    Transmission Lever Product Overview Use the transmission lever (Figure 9) to shift the transmission between P ( ), R ( ), N Controls PARK REVERSE ), L ( ), and D ( ) ground NEUTRAL LOW FORWARD DRIVE operation. Note: Determine the left and right sides of the machine from the normal operating position.
  • Page 15 Parking-Brake Lever Whenever you shut off the engine, engage the parking brake (Figure 10) to prevent the machine from accidentally moving. If the machine is parked on a steep grade, ensure that you engage the parking brake. • To engage the parking brake, pull back on the parking-brake lever.

  • Page 16: Control Panel

    Control Panel Key Switch Use the key switch (Figure 13) to start and shut off the engine. To shut off the engine, rotate the key switch counterclockwise to the O position. The key switch has 3 positions: O , and .
  • Page 17 57). Check-Engine Light The check-engine light (Figure 14) illuminates to notify the operator of an engine malfunction. Contact your authorized Toro distributor. Oil-Pressure-Warning Light The oil-pressure-warning light (Figure 14) illuminates if the engine-oil pressure drops below a safe level while the engine is running.
  • Page 18 Passenger Handhold The passenger handhold is located on the dashboard (Figure 16). g009815 Figure 16 1. Passenger handhold 2. Storage compartment Seat-Adjustment Lever You can adjust the seat forward and rearward for your comfort (Figure 17). g021227 Figure 17 1. Seat-adjustment lever...

  • Page 19: Specifications

    191 cm (75 inches) to top of ROPS Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 20: Before Operation

    Checking the Tire Pressure Operation Service Interval: Before each use or daily Before Operation Front tires air pressure specification: 220 kPa (32 psi) Before Operation Safety Tear tires air pressure specification: 124 kPa (18 psi) Important: Check the tire pressure frequently General Safety to ensure proper inflation.

  • Page 21: Adding Fuel

    Adding Fuel • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an cetane rating of 87 or higher ((R+M)/2 rating method). • Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable.

  • Page 22: Checking The Safety-Interlock System

    Checking the During Operation Safety-Interlock System During Operation Safety Service Interval: Before each use or daily The purpose of the safety-interlock system is to General Safety prevent the engine from cranking or starting, unless you press the clutch pedal. • The owner/operator can prevent and is responsible for accidents that may cause personal injury or CAUTION...
  • Page 23 Take extra care when hauling loads that shift easily • Use accessories and attachments approved by (e.g., liquids, rock, sand, etc.). The Toro® Company only. • Avoid starting, stopping, or turning the machine on a slope, especially with a load. Stopping while...

  • Page 24: Operating The Cargo Bed

    Loading and Dumping Safety Move the lever rearward to raise the cargo bed (Figure 21). • Do not exceed the gross vehicle weight (GVW) of the machine when operating it with a load in the cargo bed and/or towing a trailer; refer to Specifications (page 19).

  • Page 25: Starting The Engine

    than 15 seconds. After 15 seconds of continuous cranking, wait 60 seconds before engaging starter motor again. Driving the Machine Press the brake pedal. Disengage the parking brake. Move the transmission lever to the desired gear. Release the service brake and gradually press in the accelerator pedal.

  • Page 26: Using The Speed-Range Control

    Using the Speed-Range Using the Differential Lock Control WARNING Use the lever of the speed-range control to limit the Tipping or rolling the machine on a hill can maximum ground speed of the machine for operations cause a serious injury. that require a constant speed like spraying and top dressing.

  • Page 27: Using The Hydraulic Control

    Using the Hydraulic Bed-Lift Lever to Control Hydraulic Attachments • Position This is the normal position for the control valve when it is not in use. In this position, the work ports of the control valve are blocked and any load is held by the check valves in both directions.
  • Page 28 Troubleshooting the Hydraulic This position is similar to the L OWER QUICK ). It also directs hydraulic fluid COUPLER POSITION Control to quick coupler B, except that the lever is held in this position by a detent lever in the control panel. •...

  • Page 29: After Operation

    After Operation After Operation Safety General Safety • Allow the engine to cool before storing the machine in any enclosure. • Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or other appliance.

  • Page 30: Towing The Machine

    Towing the Machine In case of an emergency, you can tow the machine for a short distance; however, this is not the standard operating procedure. WARNING Towing at excessive speeds could cause a loss of steering control, resulting in personal injury.

  • Page 31: Maintenance

    Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures.
  • Page 32 Maintenance Service Maintenance Procedure Interval • Check the tire pressure. • Check the operation of the safety-interlock system. • Check the engine-oil level. (Check the oil level before and after the engine is first started and daily thereafter.) • Check the oil-pressure-warning light. •...

  • Page 33: Maintaining The Machine Under Special Operating Conditions

    Do not overspeed the engine by changing the governor settings. To ensure safety and accuracy, Maintenance Safety have an authorized Toro distributor to check the • Do not allow untrained personnel to service the maximum engine speed with a tachometer.

  • Page 34: Removing The Full Bed

    Removing the Full Bed Start the engine, engage the hydraulic-lift lever, and lower the bed until the cylinders are loose in the slots. Release the lift lever and shut off the engine. Remove the lynch pins from the outer ends of the cylinder rod clevis pins (Figure 30).

  • Page 35: Installing The Full Bed

    Installing the Full Bed Note: If you are installing the bed sides on the flat bed, it is easier to install them before installing the bed on the machine. Ensure that the rear pivot plates are bolted to the bed frame/channel so that the lower end angles to the rear (Figure 31).

  • Page 36: Raising The Machine

    Raising the Machine DANGER A machine on a jack may be unstable and slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack, as the engine vibration or wheel movement could cause the machine to slip off the jack.

  • Page 37: Lubrication

    Lubrication Pivot the top of the hood forward and unplug the wire connectors from the headlights (Figure 35). Remove the hood. Greasing the Bearings and the Bushings Installing the Hood Connect the lights. Service Interval: Every 100 hours (lubricate more frequently in heavy-duty Insert the top mounting tabs into the frame slots applications).
  • Page 38 • • Spring tower (2); refer to Figure 37 Drive shaft U-joints (2); refer to Figure 39 • Sliding yolk (1); refer to Figure 39 g010571 Figure 37 g025546 Figure 39 • Brake (1); refer to Figure 38 • Throttle (1); refer to Figure 38 g025519 Figure 38...

  • Page 39: Engine Maintenance

    Engine Maintenance Remove the air filter from the housing (Figure 40). Note: Do not clean a used filter element Engine Safety because you may damage the filter media. Wipe clean the interior of the air-filter cover and • Shut off the engine, remove the key, and wait for housing (Figure 40).
  • Page 40 Checking the Engine-Oil Level Service Interval: Before each use or daily—Check the engine-oil level. (Check the oil level before and after the engine is first started and daily thereafter.) Note: The best time to check the engine oil is when the engine is cool before it has been started for the day.

  • Page 41: Checking The Oil-Pressure-Warning Light

    Add the specified oil to the crankcase of the engine. Checking the Oil-Pressure-Warning Light Service Interval: Before each use or daily Note: If you just shut off the engine, it may take 1 to 2 minutes for the light to come on. Engage the parking brake.

  • Page 42: Servicing The Spark Plugs

    Servicing the Spark Plugs Fuel System Maintenance Service Interval: Every 100 hours/Yearly (whichever comes first) Replace the spark plugs if necessary. Inspecting the Carbon Type: Champion RN14YC (or equivalent) Canister Air Filter Air Gap: 0.762 mm (0.03 inch) Important: A cracked, fouled, dirty, or Service Interval: After the first 50 hours—Inspect the malfunctioning spark plug must be replaced.

  • Page 43: Inspecting Fuel Lines And Connections

    Electrical System Maintenance Electrical System Safety WARNING CALIFORNIA Proposition 65 Warning g010330 Battery posts, terminals, and related Figure 48 accessories contain lead and lead 1. Fuel pump 3. Fuel line/fuel filter compounds, chemicals known to 2. Hose clamp the State of California to cause cancer and reproductive harm.

  • Page 44: Servicing The Fuses

    Servicing the Fuses Jump-Starting the Machine The fuses for the electrical system are located under WARNING the center of the dash panel (Figure 49 Figure 50). Jump-starting can be dangerous. To avoid personal injury or damage to electrical components in machine, observe the following warnings: •...

  • Page 45: Servicing The Battery

    Servicing the Battery Note: The negative terminal has “NEG” on the battery cover. Service Interval: Every 50 hours—Check the Note: Do not connect the other end of the battery-fluid level (every 30 days if jumper cable to the negative post of the in storage).

  • Page 46: Drive System Maintenance

    Checking the Torque of the Drive System Wheel Nuts Maintenance Service Interval: After the first 2 hours Inspecting the Tires After the first 10 hours Every 200 hours Service Interval: Every 100 hours WARNING Front tires air pressure specification: 220 kPa (32 psi) Failure to maintain proper torque of the wheel nuts could result in failure or loss of a wheel...

  • Page 47: Maintaining The Transmission

    Maintaining the Loosen the jam nut at the center of the tie (Figure 56). Transmission Checking the Transmission-Fluid Level Service Interval: After the first 50 hours Every 400 hours Transmission-fluid type: Dexron VI Locate the fill plug at the at the lower-inboard area at the back of the transmission (Figure 57).
  • Page 48 Changing the Transmission Fluid Remove the drain plug from the drain port by rotating the plug counterclockwise and removing Transmission-fluid type: Dexron VI it from the transmission (Figure 59). Transmission-fluid capacity: 700 ml (23.7 fl oz) Note: Allow the transmission fluid to drain completely.
  • Page 49 Remove the 6 hex-washer screws (#10 x 3/4 inch) that secure the control-cover plate to the seat base, and remove the cover plate (Figure 60). Move the speed-range lever to the T ) position (Figure 62). TRANSPORT Loosen the 2 hex-socket screws (5/16 x 3/4 inch) that secure the detent plate to the lever-support bracket (Figure...
  • Page 50 Checking the Drive Belt that you removed in step 1, and torque the bolts to 10.2 to 12.4 N∙m (90 to 110 in-lb). Service Interval: Every 400 hours Remove the 9 hex-washer bolts (1/4 x 1 inch) Cleaning the Clutches that secure the transmission cover to the mounting plate of the transmission (Figure...

  • Page 51: Maintaining The Differential And Axles

    Maintaining the Differential Checking the Constant-Velocity Boots and Axles Service Interval: Every 100 hours Changing the Differential Oil Jack up the back end of the machine and support it with jack stands; refer to Raising the Oil type: 80W90 API GL-5 Machine (page 36).

  • Page 52: Cooling System Maintenance

    Cooling System Park the machine on a level surface. Engage the parking brake. Maintenance Shut off the engine and remove the key. Check the coolant level at the reserve tank Cooling System Safety (Figure 67). • Swallowing engine coolant can cause poisoning; Note: The coolant should be up to the bottom keep out of reach from children and pets.

  • Page 53: Removing Debris From The Cooling System

    Removing Debris from the Install the cooler and screen to the radiator. Cooling System Changing the Engine Service Interval: Before each use or daily—Remove Coolant debris from the engine area and radiator. (Clean it more frequently in Service Interval: Every 1,000 hours/Every 2 years dirty conditions.) (whichever comes first) Park the machine on a level surface.

  • Page 54: Brake Maintenance

    Brake Maintenance Checking the Brake-Fluid Level Service Interval: Before each use or daily—Check the brake-fluid level. (Check the level before the engine is first started and daily thereafter.) Every 1,000 hours/Every 2 years (whichever comes first)—Change the brake fluid. Brake-fluid type: DOT 3 brake fluid Note: The brake-fluid reservoir ships from the factory filled with DOT 3 brake fluid.

  • Page 55: Adjusting The Parking Brake

    Loosen the set screw securing the knob to the parking-brake lever (Figure 75). g002379 Figure 73 g033259 Figure 75 1. Brake-fluid reservoir 1. Knob 3. Parking-brake lever 2. Set screw If the fluid level is low, perform the following: Clean the area around the cap for the Rotate the knob (Figure 75) until a force of 20...

  • Page 56: Adjusting The Brake Pedal

    Adjusting the Brake Pedal Tighten the jam nut securing the yoke to the master cylinder shaft (Figure 76). Service Interval: Every 200 hours Note: The brake master cylinder must relieve Remove the hood. the pressure from the service brake when it is properly adjusted.

  • Page 57: Controls System Maintenance

    Controls System Hydraulic System Maintenance Maintenance Converting the Hydraulic System Safety Speedometer • Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed You can convert the speedometer from mph to kpm within a few hours by a doctor. or kph to mph.
  • Page 58 WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Ensure that all hydraulic-fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. • Keep your body and hands away from pinhole leaks or nozzles that eject high-pressure hydraulic fluid.

  • Page 59: Replacing The Hydraulic Filter

    Replacing the Hydraulic Changing the Hydraulic Filter Fluid Service Interval: Every 800 hours Service Interval: After the first 10 hours Every 800 hours Hydraulic-fluid type: Mobil M15 Important: Use of any other filter may void the Hydraulic-fluid capacity: (Non-TC model): 7.5 L (2 warranty on some components.

  • Page 60: Raising The Cargo Bed In An Emergency

    Siphon the hydraulic fluid from the hydraulic You will need 2 hydraulic hoses, each with a male tank. and female quick coupler, that fit the machine couplers, to perform this operation. Remove the siphoning equipment from the hydraulic tank (Figure 82).
  • Page 61 Important: Check the hydraulic fluid levels, in both machines, before resuming operation. g002429 Figure 84 1. Disconnected hoses 2. Jumper hoses On the other machine, connect the 2 hoses to the coupler still in the coupler bracket (connect the top hose to the top coupler and the bottom hose to the bottom coupler) (Figure 85).

  • Page 62: Cleaning

    Cleaning Storage Storage Safety Washing the Machine • Let the engine cool before storing the machine. The machine should be washed as needed. Use • Do not store the machine or fuel near flames or water alone or with a mild detergent. A rag may be drain the fuel indoors.
  • Page 63 Run the engine to distribute conditioned fuel through the fuel system for 5 minutes. Shut off the engine, allow it to cool, and drain the fuel tank. Start the engine and run it until it stops. Start and run the engine again until it does not start again.

  • Page 64: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The quick couplers are difficult to 1. The hydraulic pressure not relieved 1. Shut off the engine, move the connector disconnect. (the quick coupler is under pressure). hydraulic-lift lever forward and backward several times, and connect the quick couplers for the fittings in the auxiliary hydraulic panel.
  • Page 65 Notes:...
  • Page 66 Notes:...
  • Page 67 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 68 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Workman 07390Workman 07390tc

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