ABB IRBT 2005 Manuals

ABB IRBT 2005 Manuals

Manuals and User Guides for ABB IRBT 2005. We have 1 ABB IRBT 2005 manual available for free PDF download: Product Manual

ABB IRBT 2005 Product Manual

ABB IRBT 2005 Product Manual (290 pages)

Brand: ABB | Category: Robotics | Size: 12.84 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
12
How to Read the Product Manual
14
1 Safety

15
2 Installation and Commissioning

45
- Before Starting the Track Motion
  45
- Operating Requirements
  46
- Unpacking
  48
  - Acceptance Inspection
    48
  - Storage
    49
  - Unpacking
    51
  - Lifting the Track Motion
    52
    
    Actions before Lifting
    52
    
    Lifting and Moving Track Motion IRBT 2005
    53
    
    Lifting Weight
    58
    
    Lifting Cable Chain
    59
  - Technical Data for Track Motion
    64
  - Measures of the Carriage Table
    74
- On-Site Installation
  78
- Assembling the Manipulator and Cable Tray
  108
  - Assembling the Manipulator
    108
  - Mounting of Manipulator on the Track
    110
  - Changing Manipulator Orientation
    113
  - Assembling the Cable Tray
    116
- Electrical Installation
  118
  - The Cabling from the Controller
    118
  - Connections
    120
    
    Introduction
    120
    
    Connectors on Controller, IRC5
    121
  - Inspection of Cables and Covers Prior to Start-Up
    122
- Software Installation
  123
  - Starting the System for the First Time
    123
  - Creating and Downloading a System
    124
  - Setting Upper and Lower Software Limits for the Track
    126
  - Base Frame Configuration
    133
    
    Introduction
    133
    
    Configuration Examples
    135
  - Configuration of Additional Load
    139
- Lubrication
  140
  - Replacing the Grease Cartridge in Grease Pump MEMOLUB
    140
    
    Eps
    140
  - Configuration of Grease Pump MEMOLUB
    144
- Commissioning
  145
  - Check List for IRBT 2005 before Commissioning
    145
3 Maintenance

149
- Introduction
  149
- Maintenance Schedule and Expected Component Life
  150
  - Specification of Maintenance Intervals
    150
  - Maintenance Schedule
    151
  - Gearbox Oil
    153
  - Expected Component Life
    154
- Activities 100 Km or 1 Week
  155
  - Cleaning the Rack
    155
  - Cleaning the Linear Guides
    157
- Activities 1 Month
  159
- Activities 3 Months
  164
  - Inspecting the Cable Chain
    164
  - Inspecting the Felt Gear
    168
- Activities 12 Months
  169
- Activities 36 Months
  174
  - Replacing SMB Battery
    174
4 Repair

177
- Introduction
  177
- Replacing the Linear Guides
  178
- Replacing the Ball Bearing Blocks
  182
- Replacing the Racks
  187
- Replacing the Mechanical Stops
  190
- Replacing the Motor, Gearbox and Gear Wheel
  192
  - Replacing the Motor
    192
  - Replacing the Gearbox
    204
  - Replacing the Gear Wheel
    216
- Adjusting the Gearbox Backlash
  229
- Product Manual - IRBT
  230
- Replacing the Felt Gear
  233
- Replacing the Cable Chain and Cables
  241
  - Replacing the Cable Chain
    241
  - Replacing the Side Links and Glide Shoes
    250
  - Replacing the Cables
    253
- Replacing SMB Board
  260
- Cut the Paint or Surface on the Robot before Replacing Parts
  262
5 Calibration

263
- Overview
  263
- Fine Calibration
  264
- Update Revolution Counters
  265
- Defining Base Frame
  266
6 Decommissioning

267
- Environmental Information
  267
7 Reference Information

269
- Introduction
  269
- Applicable Standards
  270
- Unit Conversion
  272
- Screw Joints
  273
- Standard Tools
  276
- Special Tools
  277
- Lifting Accessories and Lifting Instructions
  278
- HILTI Adhesive Anchor
  279
8 Spare Parts

283
- Spare Part Lists and Illustrations
  283
9 Circuit Diagrams

285
- Index
  287

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