Komatsu PC600LC-6 Manuals

Manuals and User Guides for Komatsu PC600LC-6. We have 1 Komatsu PC600LC-6 manual available for free PDF download: Operation And Maintenance Manual

Komatsu PC600LC-6 Operation And Maintenance Manual

Komatsu PC600LC-6 Operation And Maintenance Manual (283 pages)

HYDRAULIC EXCAVATOR

Brand: Komatsu | Category: Excavators | Size: 8.74 MB

Table of Contents

Service Meter Location

11
Safety Information

16
- Safety
  17
- Safety Labels
  18
- Location of Safety Labels
  19
- Safety Labels
  19
- Safety Labels
  20
- Fire Extinguisher and First Aid Kit
  25
- If Abnormalities Are Found
  25
- Safety Equipment
  25
- Safety Information
  25
- Safety Rules
  25
- Working Wear and Personal Protective Items
  25
- Keep Machine Clean
  26
- Keep Operator's Compartment Clean
  26
- Leaving Operator's Seat with Lock
  26
- Handrails and Steps
  27
- Mounting and Dismounting
  27
- No Persons on Attachments
  27
- Burn Prevention
  28
- Fire Prevention and Explosion Prevention
  28
- Action if Fire Occurs
  29
- Falling Objects, Flying Objects and Intruding Objects Prevention
  29
- Windshield Washer Fluid
  29
- Attachment Combinations
  30
- Attachment Installation
  30
- Cab Widow Glasses
  30
- Safety at Jobsite
  30
- Unauthorized Modifications
  30
- Working on Loose Ground
  30
- Distance to High Voltage Cables
  31
- Ensure Good Visibility
  31
- Asbestos Dust Hazard Prevention
  32
- Emergency Exit from Operator's Cab
  32
- Signalman's Signal and Signs
  32
- Ventilation for Enclosed Area
  32
- Checks before Starting Engine
  33
- Safety Machine Operation
  33
- Safety Rules for Starting Engine
  33
- Starting Engine
  33
- Starting Engine in Cold Weather
  33
- Checks before Operation
  35
- Operation
  35
- Safety Rules for Changing Machine Directions
  35
- Safety Rules for Traveling
  36
- Traveling on Slopes
  36
- Operations on Slopes
  37
- Prohibited Operations
  38
- Operations on Snow
  39
- Parking Machine
  40
- Shipping the Machine
  41
- Transportation
  41
- Battery
  42
- Battery Hazard Prevention
  42
- Starting Engine with Booster Cables
  43
- Safety Rules for Towing
  44
- Towing
  44
- Lifting Objects with Bucket
  45
- Safety Rules for Lifting Objects
  45
- Appoint Leader When Working with Others
  46
- Keep Work Place Clean and Tidy
  46
- Operation
  46
- Safety Maintenance Information
  46
- Warning Tag
  46
- Stop Engine before Carrying out Maintenance
  47
- Accumulator
  48
- Proper Tools
  48
- Two Workers for Maintenance When Engine Is Running
  48
- Attachments
  49
- Noise
  49
- Personnel
  49
- When Using Hammer
  49
- Work under the Machine
  49
- Do Not Disassemble Recoil Springs
  50
- Removing Battery Terminals
  50
- Safety First When Using High-Pressure Grease to Adjust Track Tension
  50
- Welding Works
  50
- Precaution for High Fuel Pressure
  51
- Precaution for High Voltage
  51
- Safety Handling High-Pressure Hoses
  51
- Safety Rules for High-Pressure Oil
  51
- Air Conditioner Maintenance
  52
- Compressed Air
  52
- Periodic Replacement of Safety Critical Parts
  52
- Waste Materials
  52
- Machine View Illustrations
  54
- Overall Machine View
  54
- Controls and Gauges
  55
- Detailed Controls and Gauges
  56
- Monitoring System
  56
- Switches
  70
- Control Levers and Pedals
  76
- Sun Roof
  79
- Windshield
  80
- Door Lock
  83
- Emergency Exit from Operator's Cab
  83
- Cap with Lock
  84
- Hot and Cool Box
  85
- Luggage Box
  85
- Ashtray
  86
- Air Conditioner Controls
  87
- Radio
  93
- Auxiliary Electric Power
  98
- Fuse
  98
- Circuit Breaker
  99
- Controllers
  100
- Tool Box
  100
- Grease Pump
  101
- Accumulator
  104
- Before Starting Engine
  105
- Machine Operations and Controls
  105
- Starting Engine
  119
- After Starting Engine
  123
- Stopping the Engine
  129
- Machine Operation
  130
- Steering the Machine
  134
- Swinging
  136
- Work Equipment Controls and Operations
  137
- Working Mode
  138
- Prohibited Operations
  139
- General Operation Information
  141
- Traveling on Slopes
  142
- Escape from Mud
  144
- Recommended Applications
  145
- Bucket Replacement
  146
- Parking Machine
  148
- Check after Shut off Engine
  149
- Machine Inspection after Daily Work
  149
- Locking
  150
- Lifting Machine
  151
- Precautions for Transportation
  151
- Transportation
  151
- Shipping Machine Information
  152
- Transportation Posture
  153
- Procedure for Increasing or Reducing Track Frame Gauge
  158
- Cold Weather Operation
  160
- Cold Weather Operation Information
  160
- After Cold Weather Season
  162
- After Daily Work Completion
  162
- After Storage
  163
- Before Storage
  163
- During Storage
  163
- Long Term Storage
  163
- Starting Machine after Long-Term Storage
  164
- Running out of Fuel
  165
- Troubles and Actions
  165
- Phenomena that Are Not Failures
  167
- Severe Job Condition
  168
- Towing the Machine
  168
- Discharged Battery
  169
- Other Trouble
  173
- Maintenance
  179
- Maintenance Information
  179
- Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  181
- Lubricants, Coolant and Filters
  181
- Electric System Maintenance
  183
- Wear Parts
  184
- Wear Parts List
  184
- Lubricants, Fuel and Coolant Specifications
  185
- Proper Selection
  185
- Tightening Torque List
  189
- Tightening Torque Specifications
  189
- Safety Critical Parts
  191
- Safety Critical Parts List
  191
Maintenance Schedule

192
- Maintenance Schedule Chart
  192
- Maintenance Interval for Hydraulic Breaker
  194
- Check, Clean and Replace Air Cleaner Element
  195
- Maintenance Procedure
  195
- When Required
  195
- Clean Inside of Cooling System
  200
- Check and Tighten Track Shoe Bolts
  202
- Check and Adjust Track Tension
  203
- Replace Bucket Teeth (Horizontal Pin Type)
  205
- Adjust Bucket Clearance
  206
- Check Window Washer Fluid Level, Add Fluid
  207
- Replace of Fan Belt and Adjustment of Auto Tensioner
  207
- Check and Adjust Air Conditioner
  208
- Clean Line Filter, Remove Dirt
  209
- Replace Breaker Circuit Additional Oil Filter Element
  210
- Bleeding Air from Hydraulic System
  211
- Method for Releasing Internal Pressure in Hydraulic Circuit
  214
- CHECK NITROGEN GAS CHARGE PRESSURE in ACCUMULATOR (Control Circuit)
  215
- Check before Starting
  216
- Every 10 Hours Maintenance
  217
- Lubricating
  217
- Every 100 Hours Maintenance
  220
- Check Oil Level in Final Drive Case, Add Oil
  221
- Every 250 Hours Maintenance
  221
- Check Level of Battery Electrolyte
  222
- Lubricate Swing Circle
  224
- Check and Tighten Track Frame and Axle Connecting Bolts
  225
- Check Oil Level in P.t.o Case, Add Oil
  225
- Check Alternator Drive Belt Tension, Adjust
  226
- Check Air Conditioner Compressor Belt Tension, Adjust
  227
- Check, Clean Fuel Tank Strainer
  228
- Every 500 Hours Maintenance
  229
- Replace Fuel Filter Cartridge
  229
- Check Swing Pinion Grease Level, Add Grease
  230
- Replace Breather Filter Element in Hydraulic Tank
  231
- Clean Hydraulic Tank Strainer
  232
- Replace Hydraulic Oil Filter Element
  233
- (Machines Equipped with Air Conditioner)
  234
- Clean Fresh/Recirc Air Filters of Air Conditioner
  235
- With Air Conditioner)
  235
- Check Fan Belt
  236
- Clean Strainer of P.t.o Lubricating Oil Filter
  236
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  237
- Change Oil in Swing Machinery Case
  239
- Every 1000 Hours Maintenance
  239
- Change Oil in P.t.o Case
  240
- Check All Tightening Parts of Turbocharger
  240
- Check Play Turbocharger Rotor
  240
- Check Welded Structure
  241
- Replace Corrosion Resistor Cartridge
  241
- CHECK NITROGEN GAS CHARGE PRESSURE in ACCUMULATOR (for Breaker)
  243
- Change Oil in Final Drive Case
  244
- Check Injector
  244
- Every 2000 Hours Maintenance
  244
- Check Alternator, Starting Motor
  245
- Check Engine Valve Clearance, Adjust
  245
- Clean Engine Breather
  245
- Check Air Compressor, Adjust
  246
- Check Fan Pulley and Tension Pulley
  246
- Check Vibration Damper
  246
- Check Water Pump
  246
- Every 4000 Hours Maintenence
  246
- Check for Looseness of High-Pressure Clamp, Hardening of Rubber
  247
- Check for Missing Fuel Spray Prevention Cap, Hardening of Rubber
  248
- Replace Injector Nozzle Assembly
  248
- Change Oil in Hydraulic Tank, Clean Strainer
  249
- Every 5000 Hours Maintenance
  249
- Every 8000 Hours Maintenance
  251
- Replace Fuel Spray Prevention Cap
  251
- Replace High-Pressure Piping Clamp
  251
- Specifications
  253
- Attachments and Options
  256
- General Precautions for Safety
  256
- Precautions When Removing or Installing
  256
- Precautions When Selecting
  256
- Precautions When Using
  256
- Read the Instruction Manual Thoroughly
  256
- Bucket with Hook
  257
- Hook Condition
  257
- Prohibited Operations
  257
- Attachment Guide
  258
- Combinations of Work Equipment
  258
- Track Shoes Selection
  259
- Explanation of Components
  261
- Loading Shovel
  261
- Switches
  261
- Operation of Work Equipment
  263
- Operations
  263
- Precautions During Operation
  265
- Excavator Work
  269
- Precautions When Disassembling Machine
  270
- Releasing Pressure
  270
- Machine Configuration for Transport
  271
- Transportation
  271
- Wear Parts
  272
- Wear Parts List
  272
- Maintenance
  273

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