Wheel Cylinder Inspection; Brake Back Plate Removal And Installation - Suzuki 2006 SX4 Service Manual

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Service manual (1478 pages)

Table of Contents

4C-5 Rear Brakes:

Installation

1) Take off bleeder plug cap from brake pipe and

connect pipe to wheel cylinder (1) just enough to

prevent fluid from leaking.

2) Install wheel cylinder (1) to brake back plate (2), and

tighten wheel cylinder mounting bolt to specified

Tightening torque

Wheel cylinder mounting bolt (a): 12 N·m (1.2

kgf-m, 9.0 lb-ft)

3) Tighten flare nut of brake pipe (3) to specified torque.

Tightening torque

Rear brake pipe flare nut (b): 16 N·m (1.6 kgf-m,

4) Install bleeder plug cap (4) taken off from pipe back

to bleeder plug.

5) Install brake shoes. Refer to "Rear Brake Shoe

Removal and Installation".

6) Install brake drum. Refer to "Rear Brake Drum

Removal and Installation".

7) Fill reservoir with brake fluid and bleed brake

system. For bleeding operation refer to "Air Bleeding

of Brake System in Section 4A".

8) Upon completion of all jobs, depress brake pedal

with about 300 N (30 kg, 66 lbs) load at least 15

times until adjuster actuator clicking sound from

drum brake can not be heard so as to obtain proper

drum-to-shoe clearance.

Adjust parking brake cable referring to "Parking

Brake Inspection and Adjustment in Section 4D".

9) Install rear wheel.

10) Check to ensure that brake drum is free from

dragging and proper braking is obtained. Remove

vehicle from hoist and perform brake test (foot brake

and parking brake).

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