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Operating Instructions
Electrical Part Turn Actuator
RHDE250 ... 4000 (Contrac)
42/68-167-EN
Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Contrac/RHDE250-4000 (Contrac) @ 9\mod_1181413072187_3101.doc @ 102665
Rated torque
250 ... 4000 Nm (185 ... 2950 lbf-ft)
In explosion-proof design
®
P R O F I
PROCESS FIELD BUS
B U S
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Related Manuals for ABB RHDE250
Summary of Contents for ABB RHDE250
- Page 1 Operating Instructions Electrical Part Turn Actuator RHDE250 ... 4000 (Contrac) 42/68-167-EN Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Contrac/RHDE250-4000 (Contrac) @ 9\mod_1181413072187_3101.doc @ 102665 Rated torque 250 … 4000 Nm (185 ... 2950 lbf-ft) In explosion-proof design ® P R O F I...
- Page 2 Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2007 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright. It assists the user with the safe and efficient operation of the device.
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Page 3: Table Of Contents
Mounting with lever ..........................17 4.5.3 Installation with additional drive elements.....................17 Dimensioned drawings ..........................19 4.6.1 Lever for RHDE250..........................19 4.6.2 Lever for RHDE500 ... RHDE800 ......................21 4.6.3 Lever for RHDE1250 / RHDE2500 .......................23 4.6.4 Lever for RHDE4000..........................25 42/68-167-EN RHDE250 ... 4000 (Contrac) - Page 4 Filling capacity..............................37 Trouble shooting ...............................38 Electrical test values.............................38 Technical data..............................39 General information............................39 Technical Data RHDE250 ..........................39 Technical data RHDE500 ... RHDE800 .......................40 Technical data RHDE1250 ... RHDE2500 ....................40 Technical data RHDE4000...........................41 Technical data for the cable set (for Ex-relevant range) ................42 10 Appendix ................................43...
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Page 5: Safety
Pos: 4.4 /Sicherheit/Allgemein/Hinweis zur bestimmungswidrigren Verwendung (Wartung/Reparatur) @ 0\mod_1129707002440_3101.doc @ 3240 Repairs, alterations and enhancements or the installation of replacement parts is only permissible as far as described in the manual. Further actions must be verified with ABB Automation Products GmbH. Excluded from this are repairs performed by ABB-authorized specialist shops. -
Page 6: Warranty Provision
Important The symbol indicates operator tips or especially useful information. This is not a message for a dangerous or damaging situation. Pos: 4.10 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN... -
Page 7: Name Plate
The installation, commissioning and maintenance of the device may only be carried out through trained specialist personell authorized by the plant operator. The specialist personnel must have read and understood the manual and comply with its instructions. Pos: 4.15 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-167-EN RHDE250 ... 4000 (Contrac) -
Page 8: Returning Devices
WEEE directive 2002/96/EC. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials. If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. -
Page 9: 1.10 Storage Conditions
DIN VDE 0106 T.101 (basic requirements for secure isolation). For secure isolation, run the supply lines separated from contact-dangerous electrical circuits or additionally isolate them. Pos: 4.27 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-167-EN RHDE250 ... 4000 (Contrac) -
Page 10: 1.13 Operating Safety Information
(option) when working on the actuator or related subassemblies and take precautions to prevent unintentional switch-on. • Make sure that any oil leaking from the device cannot come into contact with hot parts Pos: 5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN... -
Page 11: Explosion-Protection Safety Precautions
Due to potential unallowed charging of the housing, the effects of high voltage sources on the equipment must be prevented. Important Clean coated surfaces with a damp towel. Pos: 7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-167-EN RHDE250 ... 4000 (Contrac) -
Page 12: Design And Function
(anti-condensation heater, optional) Motor with temperature sensor Sensor electronic unit Actuator sensor Motor connection area Gearing Contrac actuator in explosion-proof design M00190 Fig. 2: Ex design Pos: 10 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN... -
Page 13: Installation
Mounting position Pos: 11.5 /Montage/Aktorik/Elektr. Schwenkantriebe/RHDE250...4000/Einbaulage Zeichnung @ 10\mod_1181815089156_3101.doc @ 106121 The spur gears of the actuator RHDE250 ... 4000 (Contrac) are oil lubricated. They contain the max. oil quantity when leaving the manufacturer. Once the actuator is installed replace the uppermost check plug by the separately supplied venting plug. -
Page 14: Installation Instructions
9. Insert the link rod between the two ball-and-socket joints and screw it in. 10. If required adjust “L” by turning the link rod. 11. When all adjustment steps are finished, fasten the counter nuts. Pos: 11.13 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN... -
Page 15: Adjusting The Stops In Dependence Of The Travel
4. Turn the coupling tube or slightly shift the limit stops to get a small gap between lever and limit stop. 5. The procedure and gap size depend on the stiffness of the linkage arrangement. 6. Tighten the counter-nuts and limit stop screws. Pos: 11.18 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-167-EN RHDE250 ... 4000 (Contrac) -
Page 16: Mounting Examples
Installation Pos: 11.19 /Überschriften/1.1/1-spaltig/M - R/Montagebeispiel @ 10\mod_1181637256390_3101.doc @ 103672 Mounting examples Pos: 11.20 /Montage/Aktorik/Elektr. Schwenkantriebe/RHDE250...4000/Befestigungselemente @ 10\mod_1181651331812_3101.doc @ 104044 4.5.1 Fastening elements RHDE250 RHDE500 RHDE1250 RHDE4000 RHDE800 RHDE2500 clamping screws for mech. limit stop tightening torque: 79 Nm 95 Nm... -
Page 17: Mounting With Lever
α ≥ 15° (≥ 20° for RHDE800 ... 4000) β based on requirements of the valve manufacturer Pos: 11.23 /Montage/Aktorik/Elektr. Schwenkantriebe/RHDE250...4000/Montage mit anderen Abtriebselementen @ 12\mod_1189148136281_3101.doc @ 121103 4.5.3 Installation with additional drive elements When mounting an additional drive element instead of the standard lever, the following installation conditions must be observed: Max. - Page 18 Installation Pos: 11.24 /Montage/Aktorik/Elektr. Schwenkantriebe/RHDE250...4000/Gestaltung der Antriebselementnabe @ 12\mod_1189149161671_3101.doc @ 121126 M00347 Fig. 5: Stub shaft Configuring the drive element hub The new drive element is mechanically connected to the drive shaft via a hole with feather key groove . This connection must be constructed so that the rated torque and any possible output torque is transmitted accurately.
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Page 19: Dimensioned Drawings
Installation Pos: 11.26 /Überschriften/1.1/1-spaltig/M - R/Maßzeichnungen @ 11\mod_1157707121639_3101.doc @ 40791 Dimensioned drawings Pos: 11.27 /Überschriften/1.1.1/1-spaltig/Hebeltrieb RHDE250 @ 10\mod_1181643881750_3101.doc @ 103952 4.6.1 Lever for RHDE250 Pos: 11.28 /Technische Daten / Datenblatt/Aktorik/Antriebe/Schwenkantriebe/El. Schwenkantrieb RHD 250 (Contrac)/Maßbild Hebeltrieb @ 5\mod_1152865563125_3101.doc @ 34924 M00112 Fig. - Page 20 Connection pipe 1 1/4” DIN 2440 resp. 1 1/4” schedule 80 pipe Pointing away from the actuator: max. 10° size “L” acc. to requirements. The pipe is not included in shipment. Pos: 11.29 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN...
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Page 21: Lever For Rhde500
Pointing towards the actuator: max. 3° Connection pipe 1 1/2” DIN 2440 resp.1 1/2” schedule 80 pipe Pointing away from the actuator: max. 10° size “L” acc. to requirements. The pipe is not included in shipment. 42/68-167-EN RHDE250 ... 4000 (Contrac) - Page 22 Connection pipe 1 1/2” DIN 2440 resp.1 1/2” schedule 80 pipe Pointing away from the actuator: max. 10° size “L” acc. to requirements. The pipe is not included in shipment. Pos: 11.32 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN...
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Page 23: Lever For Rhde1250 / Rhde2500
Pointing towards the actuator: max. 3° Connection pipe 2” DIN 2440 resp. 2” schedule 80 pipe size “L” Pointing away from the actuator: max. 10° acc. to requirements. The pipe is not included in shipment. 42/68-167-EN RHDE250 ... 4000 (Contrac) - Page 24 Connection pipe 2” DIN 2440 resp. 2” schedule 80 pipe size “L” Pointing away from the actuator: max. 10° acc. to requirements. The pipe is not included in shipment. Pos: 11.35 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN...
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Page 25: Lever For Rhde4000
Pointing towards the actuator: max. 3° Connection pipe 2 1/2” DIN 2440 resp. 2 1/2” schedule 80 pipe Pointing away from the actuator: max. 10° size “L” acc. to requirements. The pipe is not included in shipment. 42/68-167-EN RHDE250 ... 4000 (Contrac) - Page 26 Connection pipe 2 1/2” DIN 2440 resp. 2 1/2” schedule 80 pipe Pointing away from the actuator: max. 10° size “L” acc. to requirements. The pipe is not included in shipment. Pos: 12 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN...
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Page 27: Electrical Connection
Use a certified cut-off unit for the thermal motor monitoring. Permitted units are, e.g.: - ABB motor temperature monitoring unit SD 241 B - 3 RN 1011-1 CK 00 , Ex II (2) GD , PTB 01 ATEX 3218, Siemens Pos: 13.3 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830... -
Page 28: Cable Shield
Pos: 13.7 /Überschriften/1.1.1/1-spaltig/Motor @ 10\mod_1182501159359_3101.doc @ 108596 5.1.2 Motor Pos: 13.8 /Elektrischer Anschluss/Aktorik/Antriebe/Allgemein/Kabelschirm Motor @ 10\mod_1182501238328_3101.doc @ 108619 The cable shield must be connected to the motor in a proper manner. Pos: 13.9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN... -
Page 29: Terminal Connection Diagrams
U1 V1 W1 1 19 20 21 22 23 24 conn. chamber conn. chamber sensors heater approx 6 W (option)* motor brake Contrac ex-actuator M00208 Fig. 15: Electrical connection: Ex actuator analog / digital 42/68-167-EN RHDE250 ... 4000 (Contrac) - Page 30 19 20 21 22 23 24 conn. chamber conn. chamber sensor 3~ M Contrac Ex-actuator heater approx. 6 W (option) brake motor M00241 Fig. 16: Electrical connection: PROFIBUS DP option Pos: 13.14 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN...
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Page 31: Power Electronic Unit Ebn861 (Contrac)
Contrac ex-actuator motor brake M00210 Fig. 17: Electrical connection: Ex actuator analog / digital Important * For separate heat supply, protect the heater with 2 … max. 6 A medium time-lag fuses (e.g., Neozed D01CE14). 42/68-167-EN RHDE250 ... 4000 (Contrac) - Page 32 Fig. 18: Electrical connection: PROFIBUS DP option Important * For separate heat supply, protect the heater with 2 … max. 6 A medium time-lag fuses (e.g., Neozed D01CE14). Pos: 13.18 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN...
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Page 33: Power Electronic Unit Ebs852 (Contrac) / Ebs862 (Contrac)
Fig. 19: Electrical connection: Ex actuator analog / digital Important * For separate heat supply, protect the heater with 2 … max. 6 A medium time-lag fuses (e.g., Neozed D01CE14). Pos: 14 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-167-EN RHDE250 ... 4000 (Contrac) -
Page 34: Operation
Remove the cotter pin. Press the hand wheel lock. Turn the handwheel to move the part-turn actuator to the desired position. Release the lock. Insert the cotter pin. Pos: 16 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN... -
Page 35: Maintenance
If the actuators are used within a II2D classified area, clean the surfaces regularly in order to avoid dirt deposits of more than 5 mm (0.20 inch). In order to avoid electrostatic charging use a damp cloth to clean the lacquered surfaces. Pos: 17.5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-167-EN RHDE250 ... 4000 (Contrac) -
Page 36: Brake Adjustment
(default oil filled with delivery) -25 ... 60 °C (-13 ... 140 °F) Mobil SHC 629 -30 ... 40 °C (-22 ... 104 °F) Mobil SHC 626 Pos: 17.11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN... -
Page 37: Filling Capacity
Maintenance Pos: 17.12 /Überschriften/1.1/1-spaltig/A - F/Füllmengen @ 10\mod_1181654885484_3101.doc @ 104359 Filling capacity Pos: 17.13 /Wartung / Reparatur/Aktorik/Antriebe/Elektr. Schwenkantriebe/RHDE250...4000/Füllmengen @ 10\mod_1181652633015_3101.doc @ 104266 Filling capacities RHDE250 Installation position: IMB 3 IMB 6 IMB 7 IMV 6 Minimum oil quantity, 4,7 l... -
Page 38: Troubleshooting
/ damper re-adjust the operating range os: 19.3 /Überschriften/1.1/1-spaltig/A - F/Elektrische Prüfwerte @ 10\mod_1181642679500_3101.doc @ 103909 Electrical test values Pos: 19.4 /Fehlermeldungen/Aktorik/Antriebe/RHDE250...4000/Elektrische Prüfwerte @ 10\mod_1181631642015_3101.doc @ 103346 BD 80 K-4B BD 80 L-4B BD 90 L2-4B BD 100 L2-4B Winding resistance ±... -
Page 39: Technical Data
Only via Contrac electronic unit (refer to the data sheet for the electronic unit) Pos: 21.4 /Überschriften/1.1/1-spaltig/S - Z/Technische Daten RHDE250 @ 10\mod_1181713737546_3101.doc @ 104812 Technical Data RHDE250 Pos: 21.5 /Technische Daten / Datenblatt/Aktorik/Antriebe/Schwenkantriebe, Ex/El. Schwenkantrieb RHDE250 (Contrac)/Regelantrieb-Ex @ 6\mod_1169040934875_3101.doc @ 60201 Habe i Model... -
Page 40: Technical Data Rhde500
Position and temperature sensor always available. Data sheet EBN853: 10/68-8.27 Data sheet EBS852: 10/68-8.24 Data sheet EBN861: 10/68-8.22 Data sheet EBS862: 10/68-8.25 Data sheet SD241B: 10/68-8.30 Pos: 21.11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN... -
Page 41: Technical Data Rhde4000
Position and temperature sensor always available. Data sheet EBN861: 10/68-8.22 Data sheet EBS862: 10/68-8.25 Data sheet EBN853: 10/68-8 27 Data sheet EBS852: 10/68-8 24 Data sheet SD241B: 10/68-8.30 Pos: 21.14 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-167-EN RHDE250 ... 4000 (Contrac) -
Page 42: Technical Data For The Cable Set (For Ex-Relevant Range)
Ex II 2G/D, Ex e II Ex II 2G/D, Ex e II Important If the specified cable harness does not meet all safety-relevant requirements, the proper installation material must be used. Pos: 22 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN... -
Page 43: Appendix
CE mark on the nameplate of actuator. − Conforms with EMC directive 89/336/EWG. − Conforms with the machinery directive 2006/42/EC. By placing the CE mark on its devices, ABB Automation Products GmbH declares its conformance with these directives. Ex approvals The symbol indicates devices with an ignition-proof design. - Page 44 Which substances have had contact with the device? We hereby certify that the devices/parts shipped were cleaned and are free from any dangerous or poisonous materials. City, Date Signature and company stamp Pos: 24 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE250 ... 4000 (Contrac) 42/68-167-EN...
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Page 45: Index
(Contrac) ..............33 General information ..........39 Preparation ..............14 General Safety Information........5 Preventing electrostatic charging......11 PROFIBUS DP...........30, 32 Ignition protection approvals........43 Ignition-proof design ..........43 Repelling power ............36 Inspection and overhaul...........35 Returning devices ............8 Installation..............13 Installation instructions ..........14 42/68-167-EN RHDE250 ... 4000 (Contrac) - Page 46 Technical limits ............5 Wear ................35 tensile strength............16 WEEE directive ............8 Pos: 25.4 /==== Wechsel zwei- auf einspaltig ==== @ 0\mod_1130421955859_3101.doc @ 3829 Wechsel ein-auf zweispaltig Pos: 26 /Rückseiten/Minden_Aktorik @ 2\mod_1151575081640_3101.doc @ 32243 ===== Ende der Stückliste ===== RHDE250 ... 4000 (Contrac) 42/68-167-EN...
- Page 48 ABB has Sales & Customer Support The Company’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/instrumentation Printed in the Fed. Rep. of Germany (10.2007) ©...