ABB RHDE8000 Operating Instructions Manual
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ABB RHDE8000 Operating Instructions Manual

Electrical part turn actuator
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Operating Instructions
Electrical Part Turn Actuator
RHDE8000 ... 16000 (Contrac)
42/68-168-EN
Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Contrac/RHDE8000-16000 (Contrac) @ 17\mod_1203344909843_3101.doc @ 163319
Rated torque
8000 ... 16000 Nm (5900 ... 11800 lbf-ft)
in explosion-proof design
®
P R O F I
PROCESS FIELD BUS
B U S

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  • Page 1 Operating Instructions Electrical Part Turn Actuator RHDE8000 ... 16000 (Contrac) 42/68-168-EN Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Contrac/RHDE8000-16000 (Contrac) @ 17\mod_1203344909843_3101.doc @ 163319 Rated torque 8000 … 16000 Nm (5900 ... 11800 lbf-ft) in explosion-proof design ® P R O F I...
  • Page 2 Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright. It assists the user with the safe and efficient operation of the device.

  • Page 3: Table Of Contents

    Adjusting the stops in dependence of the torque..................15 Mounting examples ............................16 4.5.1 Fastening elements..........................16 4.5.2 Mounting with lever ..........................16 Dimensioned drawings ..........................17 4.6.1 Lever for RHDE8000..........................17 4.6.2 Lever for RHDE16000...........................19 Electrical connection ............................21 Cable shield..............................22 42/68-168-EN RHDE8000 ... 16000 (Contrac)
  • Page 4 Trouble shooting ...............................32 Electrical test values.............................32 Technical data..............................33 General information............................33 Technical data RHDE8000...........................33 Technical data RHDE16000.........................34 Technical data for the cable set (for Ex-relevant range) ................35 10 Appendix ................................36 10.1 Permits and certifications ..........................36 11 Index ...................................48 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...

  • Page 5: Safety

    Pos: 4.5 /Sicherheit/Allgemein/Hinweis zur bestimmungswidrigren Verwendung (Wartung/Reparatur) @ 0\mod_1129707002440_3101.doc @ 3240 Repairs, alterations and enhancements or the installation of replacement parts is only permissible as far as described in the manual. Further actions must be verified with ABB Automation Products GmbH. Excluded from this are repairs performed by ABB-authorized specialist shops.

  • Page 6: Warranty Provision

    Important The symbol indicates operator tips or especially useful information. This is not a message for a dangerous or damaging situation. Pos: 4.11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...

  • Page 7: Name Plate

    The installation, commissioning and maintenance of the device may only be carried out through trained specialist personell authorized by the plant operator. The specialist personnel must have read and understood the manual and comply with its instructions. Pos: 4.16 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-168-EN RHDE8000 ... 16000 (Contrac)

  • Page 8: Returning Devices

    WEEE directive 2002/96/EC. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials. If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee.

  • Page 9: Storage Conditions

    DIN VDE 0106 T.101 (basic requirements for secure isolation). For secure isolation, run the supply lines separated from contact-dangerous electrical circuits or additionally isolate them. Pos: 4.28 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-168-EN RHDE8000 ... 16000 (Contrac)

  • Page 10: Operating Safety Information

    (option) when working on the actuator or related subassemblies and take precautions to prevent unintentional switch-on. • Make sure that any oil leaking from the device cannot come into contact with hot parts Pos: 5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...

  • Page 11: Explosion-Protection Safety Precautions

    Due to potential unallowed charging of the housing, the effects of high voltage sources on the equipment must be prevented. Important Clean coated surfaces with a damp towel. Pos: 7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-168-EN RHDE8000 ... 16000 (Contrac)

  • Page 12: Design And Function

    (anti-condensation heater, optional) Motor with temperature sensor Sensor electronic unit Actuator sensor Motor connection area Gearing Contrac actuator in explosion-proof design M00190 Fig. 2: Ex design Pos: 10 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...

  • Page 13: Installation

    Pos: 11.4 /Überschriften/1.1/1-spaltig/D - F/Einbaulage @ 3\mod_1158651041937_3101.doc @ 41702 Mounting position Pos: 11.5 /Montage/Aktorik/Elektr. Schwenkantriebe/RHDE8000...16000/Einbaulage Zeichnung @ 11\mod_1185795158406_3101.doc @ 112171 The spur gears of the actuator are oil lubricated. They contain the max. oil quantity when leaving the manufacturer. Once the actuator is installed replace the uppermost check plug by the separately supplied venting plug.

  • Page 14: Installation Instructions

    • Avoid direct exposure to rain, snow and other environmental influences. • RHDE8000 and RHDE16000 actuators must be mounted on a level, vibration-free or vibration-dampening and torsionally rigid support. • Spring couplings or vibration absorbers in the coupling rod may cause additional load. The drive elements (lever, coupling rod) may not cause additional vibration loadings, which exceed the rated torque more than twice.

  • Page 15: Adjusting The Stops In Dependence Of The Travel

    4. Turn the coupling tube or slightly shift the limit stops to get a small gap between lever and limit stop. 5. The procedure and gap size depend on the stiffness of the linkage arrangement. 6. Tighten the counter-nuts and limit stop screws. Pos: 11.16 /Überschriften/1.1/1-spaltig/M - O/Montagebeispiel @ 10\mod_1181637256390_3101.doc @ 103672 42/68-168-EN RHDE8000 ... 16000 (Contrac)

  • Page 16: Mounting Examples

    Installation Mounting examples Pos: 11.17 /Montage/Aktorik/Elektr. Schwenkantriebe/Allgemein/Befestigungselemente @ 11\mod_1185795161718_3101.doc @ 112194 4.5.1 Fastening elements RHDE8000 ... 16000 (Contrac) clamping screws for mech. limit stop tightening torque: 670 Nm (494.17 Lbf-ft) lever clamping screw tightening torque: 1400 Nm (1032.59 Lbf-ft) Mounting screw (property class 8.8) tensile strength: 39 mm (1.54 inch)

  • Page 17: Dimensioned Drawings

    Installation Pos: 11.21 /Überschriften/1.1/1-spaltig/M - O/Maßzeichnungen @ 11\mod_1157707121639_3101.doc @ 40791 Dimensioned drawings Pos: 11.22 /Überschriften/1.1.1/1-spaltig/Hebeltrieb RHDE8000 @ 11\mod_1185795544984_3101.doc @ 112240 4.6.1 Lever for RHDE8000 Pos: 11.23 /Technische Daten / Datenblatt/Aktorik/Antriebe/Schwenkantriebe, Ex/El. Schwenkantrieb RHDE 8000 (Contrac)/Maßbild Hebeltrieb @ 6\mod_1169213013156_3101.doc @ 61894...
  • Page 18 Connection pipe 3” DIN 2440 size resp. 3” schedule 80 pipe “L” Pointing away from the actuator: max. 10° acc. to requirements. The pipe is not included in shipment. Pos: 11.24 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...

  • Page 19: Lever For Rhde16000

    Pointing towards the actuator: max. 3° Connection pipe 3” DIN 2440 resp. 3” schedule 80 pipe size “L” Pointing away from the actuator: max. 10° acc. to requirements. The pipe is not included in shipment. 42/68-168-EN RHDE8000 ... 16000 (Contrac)
  • Page 20 Connection pipe 3” DIN 2440 resp. 3” schedule 80 pipe size “L” Pointing away from the actuator: max. 10° acc. to requirements. The pipe is not included in shipment. Pos: 12 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...

  • Page 21: Electrical Connection

    • Use a certified cut-off unit for the thermal motor monitoring. Permitted units are, e.g.: - ABB motor temperature monitoring unit SD241-B - 3 RN 1011-1 CK 00 , Ex II (2) GD , PTB 01 ATEX 3218, Siemens Pos: 13.3 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-168-EN RHDE8000 ...

  • Page 22: Cable Shield

    Pos: 13.7 /Überschriften/1.1.1/1-spaltig/Motor @ 10\mod_1182501159359_3101.doc @ 108596 5.1.2 Motor Pos: 13.8 /Elektrischer Anschluss/Aktorik/Antriebe/Allgemein/Kabelschirm Motor @ 10\mod_1182501238328_3101.doc @ 108619 The cable shield must be connected to the motor in a proper manner. Pos: 13.9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...

  • Page 23: Terminal Connection Diagrams

    Pos: 13.13 /Elektrischer Anschluss/Aktorik/Antriebe/Allgemein/Elektrischer Anschluss Leistungselektronik EBN853 (EX) @ 10\mod_1182165664453_3101.doc @ 107576 Important The electrical connection is provided by terminals on the actuator and on the electronic unit. Fig. 10: Electrical connection: Ex actuator analog / digital 42/68-168-EN RHDE8000 ... 16000 (Contrac)
  • Page 24 Electrical connection 5.2.1.2 PROFIBUS DP Fig. 11: Electrical connection: PROFIBUS DP option Pos: 13.14 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...

  • Page 25: Power Electronic Unit Ebn861 (Contrac)

    The electrical connection is provided by terminals on the actuator and on the electronic unit. Fig. 12: Electrical connection: Ex actuator analog / digital Important * For separate heat supply, protect the heater with 2 … max. 6 A medium time-lag fuses (e.g., Neozed D01CE14). 42/68-168-EN RHDE8000 ... 16000 (Contrac)
  • Page 26 Fig. 13: Electrical connection: PROFIBUS DP option Important * For separate heat supply, protect the heater with 2 … max. 6 A medium time-lag fuses (e.g., Neozed D01CE14). Pos: 13.18 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...

  • Page 27: Power Electronic Unit Ebs852 (Contrac) / Ebs862 (Contrac)

    Fig. 14: Electrical connection: Ex actuator analog / digital Important * For separate heat supply, protect the heater with 2 … max. 6 A medium time-lag fuses (e.g., Neozed D01CE14). Pos: 14 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-168-EN RHDE8000 ... 16000 (Contrac)

  • Page 28: Operation

    Remove the cotter pin. Press the hand wheel lock. Turn the handwheel to move the part-turn actuator to the desired position. Release the lock. Insert the cotter pin. Pos: 16 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...

  • Page 29: Maintenance

    Pos: 17.3 /Überschriften/1.1/1-spaltig/G - I/Inspektion und Überholung @ 10\mod_1181642170921_3101.doc @ 103840 Inspection and overhaul Pos: 17.4 /Wartung / Reparatur/Aktorik/Antriebe/Elektr. Schwenkantriebe/RHDE8000...16000/Inspektion und Überholung @ 12\mod_1190008365625_3101.doc @ 121673 • Only use genuine spare parts such as ball bearings, gaskets and oil may be used to overhaul the actuators.

  • Page 30: Brake Adjustment

    (default oil filled with delivery) -25 ... 60 °C (-13 ... 140 °F) Mobil SHC 629 -30 ... 40 °C (-22 ... 104 °F) Mobil SHC 626 Pos: 17.11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...

  • Page 31: Filling Capacity

    Maintenance Pos: 17.12 /Überschriften/1.1/1-spaltig/D - F/Füllmengen @ 10\mod_1181654885484_3101.doc @ 104359 Filling capacity Pos: 17.13 /Wartung / Reparatur/Aktorik/Antriebe/Elektr. Schwenkantriebe/RHDE8000...16000/Füllmengen @ 11\mod_1185791236500_3101.doc @ 111941 Filling capacities RHDE8000 Installation position: IMB 3 IMB 6 IMB 7 IMV 6 Minimum oil quantity, 57 l...

  • Page 32: Troubleshooting

    Pos: 19.3 /Überschriften/1.1/1-spaltig/D - F/Elektrische Prüfwerte @ 10\mod_1181642679500_3101.doc @ 103909 Electrical test values Pos: 19.4 /Fehlermeldungen/Aktorik/Antriebe/RHDE8000...16000/Elektrische Prüfwerte @ 11\mod_1185796415531_3101.doc @ 112401 BD 90 L2-B4B BD 112 M-B4B Winding resistance ± 5 % at 20 °C (68 °F) motor 3,88 Ω...

  • Page 33: Technical Data

    Technical data Pos: 21.2 /Überschriften/1.1/1-spaltig/A - C/Allgemeine Daten @ 0\mod_1140622753015_3101.doc @ 3177 General information Pos: 21.3 /Technische Daten / Datenblatt/Aktorik/Antriebe/Schwenkantriebe, Ex/Allgemein/Allgemeine Daten RHDE8000...16000 @ 14\mod_1194444410359_3101.doc @ 136891 RHDE8000 ... 16000 (Contrac) Operating mode S9; stallproof acc. to IEC 60034-1 / EN 60034-1 Protection Class IP 66;...

  • Page 34: Technical Data Rhde16000

    Motor BD 112 M 4-B Sensors Position and temperature sensor always available Data sheet EBN861: 10/68-8 22 Data sheet EBS862: 10/68-8 25 Data sheet SD241B: 10/68-8.30 Pos: 21.9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...

  • Page 35: Technical Data For The Cable Set (For Ex-Relevant Range)

    Ex II 2G/D, Ex e II Ex II 2G/D, Ex e II Important If the specified cable harness does not meet all safety-relevant requirements, the proper installation material must be used. Pos: 22 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-168-EN RHDE8000 ... 16000 (Contrac)

  • Page 36: Appendix

    CE mark on the nameplate of actuator. − Conforms with EMC directive 89/336/EWG. − Conforms with the machinery directive 2006/42/EC. By placing the CE mark on its devices, ABB Automation Products GmbH declares its conformance with these directives. Ex approvals The symbol indicates devices with an ignition-proof design.
  • Page 37 Appendix Pos: 23.6.1 /Zertifikate/Aktorik/Allgemein/EG-Konformitätserklärung @ 17\mod_1203322805750_0.doc @ 161086 Pos: 23.6.2 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-168-EN RHDE8000 ... 16000 (Contrac)
  • Page 38 Appendix Pos: 23.6.3 /Zertifikate/Aktorik/Allgemein/EG-Baumusterprüfbescheinigung @ 17\mod_1203340724671_3101.doc @ 163237 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...
  • Page 39 Appendix 42/68-168-EN RHDE8000 ... 16000 (Contrac)
  • Page 40 Appendix Pos: 23.6.4 /Zertifikate/Aktorik/Allgemein/EG-Baumusterprüfbescheinigung Ergänzungen @ 17\mod_1203341010593_3101.doc @ 163260 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...
  • Page 41 Appendix 42/68-168-EN RHDE8000 ... 16000 (Contrac)
  • Page 42 Appendix RHDE8000 ... 16000 (Contrac) 42/68-168-EN...
  • Page 43 Appendix 42/68-168-EN RHDE8000 ... 16000 (Contrac)
  • Page 44 Appendix RHDE8000 ... 16000 (Contrac) 42/68-168-EN...
  • Page 45 Appendix 42/68-168-EN RHDE8000 ... 16000 (Contrac)
  • Page 46 Appendix Pos: 23.7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...
  • Page 47 Which substances have had contact with the device? We hereby certify that the devices/parts shipped were cleaned and are free from any dangerous or poisonous materials. City, Date Signature and company stamp Pos: 24 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-168-EN RHDE8000 ... 16000 (Contrac)

  • Page 48: Index

    Proper use ..............5 General information ..........34 General Safety Information........5 Repelling power ............30 Returning devices ............8 Ignition protection approvals........37 Ignition-proof design ..........37 Safety.................5 Inspection and overhaul...........29 Spur gearing ............13 Installation..............13 Storage conditions .............9 Installation instructions ..........13 RHDE8000 ... 16000 (Contrac) 42/68-168-EN...
  • Page 49 Wear ................29 tightening torque ............15 WEEE directive ............8 Pos: 25.4 /==== Wechsel zwei- auf einspaltig ==== @ 0\mod_1130421955859_3101.doc @ 3829 Wechsel ein-auf zweispaltig Pos: 26 /Rückseiten/Minden_Aktorik @ 2\mod_1151575081640_3101.doc @ 32243 ===== Ende der Stückliste ===== 42/68-168-EN RHDE8000 ... 16000 (Contrac)
  • Page 50 ABB has Sales & Customer Support The Company’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/instrumentation Printed in the Fed. Rep. of Germany (03.2008) ©...

This manual is also suitable for:

Rhde16000

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