Related Manuals for Mitsubishi Electric 1100B Series
Summary of Contents for Mitsubishi Electric 1100B Series
- Page 1 MITSUBISHI ELECTRIC POWER PRODUCTS, INC. UNINTERRUPTIBLE POWER SUPPLY SYSTEM MODEL 1100B SERIES OWNER’S / TECHNICAL MANUAL U-ENM00005 Revision G 4GB0040...
- Page 2 Preface...
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Page 3: Table Of Contents
FAULT CODES ........................6-1 BYPASS MODULE FAULT CODES ................. 6-2 POWER CONVERTER MODULE FAULT CODES ............6-5 WARRANTY & OUT OF WARRANTY SERVICE ..............7-1 MAINTENANCE CONTRACTS ....................8-2 SERVICE OFFERINGS ....................8-2 PACKAGES ........................8-2 MITSUBISHI ELECTRIC 1100B SERIES UPS... - Page 4 Table 12 Crimp Type Compression Lug ................... 3-8 Table 13 Recommended Hardware ..................3-8 Table 14 Bypass Module Fault Code List ................. 6-2 Table 15 Bypass Module Fault Code List ................. 6-5 Table 16 Typical Offerings ......................8-2 MITSUBISHI ELECTRIC 1100B SERIES UPS...
- Page 5 Figure 38 Cable Connection for Single Input ................3-9 Figure 39 Input/Output Power Terminals ................3-10 Figure 40 In Case of Bottom Cable Entry ................3-11 Figure 41 In Case of Bottom Cable Entry ................3-12 MITSUBISHI ELECTRIC 1100B SERIES UPS...
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Page 6: How To Use This Manual
NEVER perform during UPS installation, operation or service work. INHIBIT Safety Recommendations: If any problems are encountered while following this manual, Mitsubishi Electric field service group assistance and correspondence is recommended and can be reached at 1-800-887-7830. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 7: Introduction
Please read this manual carefully and retain it for future reference. IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS CAUTION This manual contains important instructions for the 1100B Series Uninterruptible Power Supply System that should be adhered to during installation, operation and maintenance of the UPS and its batteries. WARNING 1 WARNING Lethal voltages exist within the equipment during operation. -
Page 8: Safety Precautions
Contact with any part of a grounded battery can result in electrical shock. The likelihood of such a shock will be reduced if all grounds are removed during installation and maintenance. ▲ For other stored energy systems, refer to the supplement. MITSUBISHI ELECTRIC 1100B SERIES UPS... - Page 9 -If the container tips over and the water or liquid spills, electrical shocks and fires in the UPS could occur. Do not sit on, step on or lean on the UPS. -Failure to observe this could lead to injuries if the UPS tips over. MITSUBISHI ELECTRIC 1100B SERIES UPS...
- Page 10 DC circuit to dissipate to a safe level, which is in the range of 20V. Avoid contacting the live parts of the equipment and the supply side of the breaker because they stay energized even after equipment shutdown steps are performed. MITSUBISHI ELECTRIC 1100B SERIES UPS...
- Page 11 If the UPS System is to be applied to support equipment that could affect human safety, the following steps must be adhered to: 1. Consult with Mitsubishi Electric Power Products Inc. UPS Division at 1-800-887-7830. 2. Special consideration of the overall backup power system configuration is required so that the Mitsubishi UPS System is not the sole support required for operation, maintenance and management of power availability.
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Page 12: Table 1 Ups Installation And Operational Environment
<0.002 PPM <0.005 PPM oxidants Nitrogen oxides (NO <0.05 PPM <0.1 PPM Aerosols Oils <5 PPB dry air Flora and Fauna None (no presence or risk of growing mold or fungus; negligible risk of damage MITSUBISHI ELECTRIC 1100B SERIES UPS... - Page 13 Note 2: Mean Value is defined as the average, long-term value Note 3: Maximum Value is defined as the maximum value occurring over a period of time of not more than 30 minutes per day MITSUBISHI ELECTRIC 1100B SERIES UPS...
- Page 14 DC output over current protection and disconnect devices shall be field supplied and installed. WARNING 5 WARNING This UPS functions with lead acid batteries. If a ▲ is seen, review the supplemental materials for more information about the stored energy system used. MITSUBISHI ELECTRIC 1100B SERIES UPS...
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Page 15: General
UPS. The UPS is simple to startup, operate and maintain. The 1100B Series UPS is configurable in eight (8) kVA capacities: 10, 20, 30, 40, 50, 60, 70 and 80kVA. The specifications for each capacity appear in Section 1.5. The principles of operation described herein are applicable to all configurations. -
Page 16: Definitions
UPS for supplying the critical load. BATTERY - Rechargeable battery strings which supply DC power to the inverter to maintain continuous AC power to the load during AC input power failure conditions. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 17: Operation Overview
WARNING: For the protection of the UPS and cables, the Bypass input circuit breaker (MCCB) is field supplied and field installed (see WARNING 4 on page 1-8). WARNING MITSUBISHI ELECTRIC 1100B SERIES UPS... - Page 18 In the event of a load overcurrent, the UPS transfers to bypass without interruption to the critical load. The internal control system determines the operation of the two paths, with the load powered from the inverter being the normal operation. MITSUBISHI ELECTRIC 1100B SERIES UPS...
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Page 19: Figure 3 Single Line Diagram - Emergency Operation
When power is restored after a low battery shutdown, the UPS converter automatically restarts operation, the charger recharges the batteries and the Inverter is automatically restarted without operator intervention. The load is automatically assumed by the inverter without operator intervention. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 20: Figure 4 Ups Parts Location
Bypass input, DC input IOAU-12 or terminal IOAU-17(OPTION) 4. Grounding bar - NETCOM2 *Items 3 and 4 (AC input, AC output, DC input terminal, and Grounding Bar) are not shown in Figure 4 (refer to Figure 39). MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 21: Figure 5 Ups Parts Location (Bypass Module)
5. RESET switch 9. Load on Inverter switch Figure 6 External I/F Module (Option) (Option) Modbus converter NETCOM2 External I/F PCB IOAU-12 or IOAU-17(OPTION) 10. External Communication RS232C Connector 11. External contact signal terminal block MITSUBISHI ELECTRIC 1100B SERIES UPS... - Page 22 10. External communication RS232C connector (Figure 6) 11. External contact signal terminal block (Figure 6) This terminal block is used to connect contact signal input/output lines to and from external dry contacts. Refer to Figure 27 and Figure 28 for details. MITSUBISHI ELECTRIC 1100B SERIES UPS...
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Page 23: Specifications
719 / 326 15.6 BOTTOM TOP or 31.5 / 800 27.0 / 685 67.3 / 1710 763 / 346 18.2 BOTTOM TOP or 31.5 / 800 27.0 / 685 67.3 / 1710 807 / 366 20.8 BOTTOM MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 24: Table 5 Detail Of Specifications
Recommended 68 deg F ~ 77 deg F (20 deg C ~ 25 deg C) Relative Humidity 5% ~ 95% Non-Condensing Altitude Will vary with model Location Temperature-controlled, indoor area free of conductive contaminants Paint Color Munsell N1.5 (Black) ▲ For other stored energy systems, refer to the supplement. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 25: Table 6 Rating Of Contactors And Fuses
F4,F5 Battery Input Fuse 660V / 60A F9,F10,F11 AC Output Fuse 660V / 60A F2,F3 Control Power 250V / 2A Control Power 500V / 5A ▲ For other stored energy systems, refer to the supplement. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 26: Operator Controls And Indicators
1100B SERIES UPS OWNERS / TECHNICAL MANUAL OPERATOR CONTROLS AND INDICATORS The 1100B Series operator controls and indicators are located as follows: Figure 7 Operation/Display Panel (Front Panel) 2.1 EMERGENCY POWER OFF BUTTON (1) When activated, the Emergency Power Off (EPO) function shuts down the UPS module. The critical load will lose power and also shutdown. -
Page 27: Figure 8 Main Screen
- Stop: When the bypass voltage is abnormal, the user cannot transfer from inverter to bypass line. Figure 9 Startup Guidance Figure 10 Shutdown Guidance Follow Startup/Shutdown guidance accordingly. 2) SCREEN SELECT MENU (Figure 11) This screen shows all screen menus. Figure 11 Screen Select Menu MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 28: Figure 12 Input Values
By pressing the F.LOG icon, up to 20 power converter module failure records will be displayed. Press “→” or “←” button for page turning. Figure 16 Status Log Figure 17 Battery Log Figure 18 Power Converter Failure Log Figure 19 Power Converter Failure Log Select Module Number MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 29: Figure 20 Remote/Local Operation Select
At this time, the inverter will perform an electronic shutdown to prevent battery loss of life, which is typical from extreme deep discharge conditions. When the input power is restored, the inverter will automatically restart to power the load, and the batteries will be simultaneously recharged. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 30: Figure 24 Main Screen (Fault Indication)
The circled icon will appear when a failure occurs. The audible alarm announcing the failure can be silenced by pressing this icon. MODULE NUMBER (Figure 19) This icon will appear when a module failure occurs. The module fault detail will be displayed when this icon is pressed. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 31: Figure 26 Menu Tree
FREQUENCY, POWER PF, CF STATUS LOG OPERATION FAILURE BATTERY LOG OPERATION TIMES TOTAL OPERATION TIME REMAIN SETUP REMOTE/LOCAL DATE & TIME STATUS POWER CONVERTER MODULE CONVERTER, 72B, INVERTER MODULE CURRENT FAULT LOG #1 to #5 MODULE MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 32: External Signal Terminal Block
DO1 to DO7 are user programmable, but are set to factory default, and are shown in Figure 27. Optional input ports DI1 to DI4 are user programmable, but are set to factory default, and are also shown in Figure 28. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 33: Figure 27 External Signal Terminal Block (Nec Class2)
DO3: BATTERY OPERATION N.O. DO4: CONVERTER OPERATION N.O. DO5: BATTERY LOW VOLTAGE N.O. DO6: OVERLOAD N.O. DO7: SUMMARY ALARM P12VE DC12V: POWER SUPPLY 12V: For NETCOM2 EGND ▲ For other stored energy systems, refer to the supplement. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 34: Figure 28 External Signal Terminal Block (Nec Class2)
NOTE1: Remote transfer operation from BYPASS to INVERTER. NOTE2: Remote transfer operation from INVERTER to BYPASS. UPS direct operation is required for INVERTER START/STOP control. ▲ For other stored energy systems, refer to the supplement. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 35: Figure 29 Control Wiring For External Contacts
Activated when a major fault has occurred with the system. NOTE: The UPS is equipped with a selectable output contact feature. The above alarms are the default settings. Contact MITSUBISHI ELECTRIC POWER PRODUCTS, INC for setup information at 1-800-887-7830. NOTE B) Input Contacts (for remote access of UPS) External contacts are provided by the user of the UPS system. -
Page 36: Figure 30 Remote "Start" Contact Connections
The above items are the default settings. Contact MITSUBISHI ELECTRIC POWER PRODUCTS, INC for setup information at NOTE 1-800-887-7830. CAUTION: In all cases, a switch having a protective cover is recommended in order to reduce the possibility of accidental operation. CAUTION MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 37: External Communication Connector
Page Number: 1100B SERIES UPS 2-12 OWNERS / TECHNICAL MANUAL EXTERNAL COMMUNICATION CONNECTOR External communications are provided using Lookups. Refer to the Lookups technical manual U-ENM00017 for details. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 38: Installation And Operation
31.5W x 27D x 67.3H (in.) Power Converter Module 19.3W x 25.2D x 5.9H (in.) Part No. PMAU-02 Option I/F Module 14.8W x 12.2D x 1.5H (in.) Part No. 3AYA0683G001 NetCom2, Modbus, are provided separately. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 39: Transportation And Installation
NOTE: Do not transport in a horizontal position. Cabinets should be maintained upright within +/- 15° of the vertical during handling. NOTE 3.3 HANDLING The UPS is shipped in export packaging. Remove the UPS from the package only when it is ready for installation. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 40: Figure 32 Handling
Page Number: 1100B SERIES UPS OWNERS / TECHNICAL MANUAL Figure 32 Handling Brackets Leveling feet MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 41: Installation Procedure
1.0" (25 mm) Rear 8.0" (203 mm) Top side 16.0" (406 mm) Figure 33 Clearance for Ventilation and Maintenance 16" (406mm) For Air exhaust and Maintenance 31.5" (800mm) 8" (203mm) For Maintenance For Air exhaust Side View MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 42: Table 10 Maximum Permitted Fault Current
25,000 25,000 25,000 25,000 25,000 25,000 25,000 Installing Air Filter 1. Remove front cover 2. Grip the air filter using three ledges Filter Size: 16W x 4.3H x 0.8D (in) 3. Close the front cover MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 43: Figure 34 Install Power Converter Module And Bypass Module
Two(2) 30kVA One(1) Three(3) 40kVA One(1) Four(4) 50kVA One(1) Five(5) 60kVA One(1) SIX(6) 70kVA One(1) SEVEN(7) 80kVA One(1) EIGHT(8) 3. Fastening four (4) screws in each module 4. Insert control wires 5. Close front cover MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 44: Procedure For Cable Connections
No more than 3 conductors in a raceway can be used without de-rating. Copper conductors are assumed. NOTE: If intending to upgrade the input/output/battery wiring and branch circuit protection in future, specific renovations will be required. NOTE MITSUBISHI ELECTRIC 1100B SERIES UPS... - Page 45 M10 x 30mm 20kVA M10 x 30mm 30kVA M10 x 30mm 40kVA M10 x 30mm 50kVA M10 x 30mm 60kVA M10 x 30mm 70kVA M10 x 30mm 80kVA M10 x 30mm Figure 35 Hardware Configuration MITSUBISHI ELECTRIC 1100B SERIES UPS...
- Page 46 C40,N10 Module Input Grounding Terminals: BP, BN Battery Cabinet Figure 37 Cable Connection for Dual Input A30,B30, A40,B40, C40,N10 Neutral Load A10,B10, Figure 38 Cable Connection for Single Input A30,B30, A40,B40, C40,N10 Load A10,B10, Neutral MITSUBISHI ELECTRIC 1100B SERIES UPS...
- Page 47 Bypass input B30 Bypass input N10 Bypass input C30 AC input A10 AC input B10 Battery input BN(-) AC input C10 Battery input BP(+) Grounding Bar(E) ALL POWER TERMINALS USE 3/8” (10 mm) DIAMETER BOLTS MITSUBISHI ELECTRIC 1100B SERIES UPS...
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Page 48: Figure 40 In Case Of Bottom Cable Entry
DC cable and AC terminal. The AC cable is to be laid under the Z-shaped bracket. The DC cable is to be laid above the Z-shaped bracket. The Z-shaped bracket is removable, but is to be attached to the cabinet frame after connecting the cable to the terminal. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 49: Figure 41 In Case Of Bottom Cable Entry
DC cable and AC terminal. The AC cable is to be laid under the Z-shaped bracket. The DC cable to be laid above the Z-shaped bracket. The Z-shaped bracket is removable, but is to be attached to the cabinet frame after connecting the cable to the terminal. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 50: Operating Procedures
Follow the “SHUTDOWN GUIDANCE” accordingly. During the procedure, the UPS will transfer the power feeding from the inverter supply to the bypass line supply. Both the converter and inverter will remain energized until complete disconnection from all power sources. MITSUBISHI ELECTRIC 1100B SERIES UPS... - Page 51 The UPS will be shutdown and no power is supplied to the load. WARNING: With EPO operation, although all output power from the UPS is shutdown, it is necessary to manually open the input circuit breaker (user supplied) to remove the input power to the UPS. WARNING MITSUBISHI ELECTRIC 1100B SERIES UPS...
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Page 52: Maintenance Bypass Setup Procedures
1100B SERIES UPS 3-15 OWNERS / TECHNICAL MANUAL 3.7 MAINTENANCE BYPASS SETUP PROCEDURES NOTE: Consult MITSUBISHI ELECTRIC POWER PRODUCTS, INC for an External Maintenance Bypass Panel at 1-800-887-7830. NOTE A) Load transfer from inverter to external maintenance bypass On the LCD panel, press the “START/STOP” icon to proceed UPS shutdown (note: the inverter STOP function is inhibited if bypass and inverter are out of sync). -
Page 53: Response To Ups Failure
The error code indicated on the LCD display panel when a UPS alarms is very important. In order to reduce repair time, please include this information, along with the operation and load status, in all correspondence with the Mitsubishi NOTE Electric Field Service Group. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 54: Parts Replacement
1100B SERIES UPS OWNERS / TECHNICAL MANUAL PARTS REPLACEMENT Contact Mitsubishi Electric Power Products, Inc. or its authorized service representatives on all issues regarding the replacement of parts at 1-800-887-7830. A) Battery▲ Battery lifetime may vary according to the frequency of use and the average ambient operating temperature. -
Page 55: Fault Codes
This section covers fault codes, their descriptions and required actions. In the event of a fault: Verify and record the occurrence of the alarm. Note details of all alarm messages displayed on the LCD display panel. Contact Mitsubishi Electric Power Products, Inc. at 1-800-887-7830. MITSUBISHI ELECTRIC 1100B SERIES UPS... -
Page 56: Bypass Module Fault Codes
A power converter module has INPUT Intermittent UA863 VOLTAGE OUT OF Alarm detected input voltage abnormal. POWER sound RANGE SOURCE WARNING : MODULE A power converter module has Intermittent UA864 DECREASE Alarm OVERLOAD detected output overload. sound LOAD MITSUBISHI ELECTRIC 1100B SERIES UPS... - Page 57 Control power supply voltage is Continuous UF306 SERVICE Major CIRCUIT ERROR below the specified level. sound ENGINEER CALL UPS CONTROL Cable disconnection in the parallel Intermittent UF320 SERVICE Minor CIRCUIT ERROR interface board during load supply. sound ENGINEER MITSUBISHI ELECTRIC 1100B SERIES UPS...
- Page 58 Error to close the contactor 52S. SERVICE Major sound ENGINEER CALL Continuous UF402 52S ABNORMAL Error to open the contactor 52S. SERVICE Major sound ENGINEER CALL Contactor CB3 is not working Intermittent UF452 CB3 ABNORMAL SERVICE Minor properly. sound ENGINEER MITSUBISHI ELECTRIC 1100B SERIES UPS...
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Page 59: Power Converter Module Fault Codes
MF103 DC UNDERVOLTAGE DC voltage dropped below the undervoltage level. Major Capacitor voltage is higher than 100V at 5 minutes MF104 DISCHARGE FAULT Major after module stop. CHOPPER MF108 Detection of DC overcurrent. Major OVERCURRENT MITSUBISHI ELECTRIC 1100B SERIES UPS... - Page 60 Detection of an abnormal clock speed in the DSP or MF305 Major ERROR FPGA. UPS CONTROL CIRCUIT Control power supply voltage is below the specified MF306 Major ERROR level. INVERTER VOLTAGE MF309 Inverter voltage is out of the specified range. Major ABNORMAL MITSUBISHI ELECTRIC 1100B SERIES UPS...
- Page 61 #%3++ ---------------------- Control circuit failure #%4++ ---------------------- Bypass system failure #%8++ ---------------------- Alarm “#” Bypass Module “U”, Power Converter Module “M” “+” denotes any numeral from 0 to 9 “%” denotes either “A” or “F” MITSUBISHI ELECTRIC 1100B SERIES UPS...
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Page 62: Warranty & Out Of Warranty Service
For customers purchasing a new Uninterruptible Power Supply (UPS) from a Reseller, the Limited Warranty of your Uninterruptible Power Supply (UPS) was provided to the Reseller at the time of sale. Please contact Mitsubishi Electric Power Products Inc. immediately if formal documentation of the warranty transfer was not provided to you. -
Page 63: Maintenance Contracts
1 UPS semi-annual maintenance/year/unit 4 Battery maintenance service/year/string Parts and Labor Additional options requiring list price quotation through MEPPI service sales at 724-778-3122: Wet cells Multiple Sites Flywheels Lithium ion >4 units Thermographic imaging >3 years MITSUBISHI ELECTRIC 1100B SERIES UPS...