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ABB MG-6 Instruction Leaflet

Multi-contact auxiliary relay
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ABB
ABB
ABB
ABB
Effective: December 1999
Supersedes 41-753.1L Dated November 1992
(
) Denotes Change Since Previous Issue
R
!
Before putting the relay into service, remove
all blocking which may have been inserted for
the purpose of securing the parts during ship-
ment, make sure that all moving parts operate
freely, inspect the contacts to see that they
are clean and close properly, and operate the
relay to check the settings and electrical con-
nections.
1.0 APPLICATION
The Type MG-6 relay is designed for applications
where several independent circuits may be energized
or de-energized upon the operation of a single prima-
ry relay contact or where the capacity of the primary
relay contact is inadequate for the energy required. In
certain applications these relays may be used directly
as primary relays. The stationary contacts can be re-
versed so that either circuit opening or circuit closing
service is readily attained. It is not necessary to pre-
determine the relay's circuit arrangements. If the relay
has a dc operate coil, a small increase in spring ten-
sion may be required; this will be covered under sec-
tion 7, "ADJUSTMENTS and MAINTENANCE".
In the usual application of the relay, the armature re-
sets when the operate coil is de-energized. However,
the relays can be supplied with a latching mechanism
All possible contingencies which may arise during installation, operation or maintenance, and all details and
variations of this equipment do not purport to be covered by these instructions. If further information is desired
by purchaser regarding this particular installation, operation of maintenance of this equipment, the local ABB
Power T&D Company Inc. representative should be contacted.
Courtesy of NationalSwitchgear.com
ABB Automation Inc.
Substation Automation and Protection Division
Coral Springs, FL 33065
CAUTION
Type MG-6 Multi-Contact
Auxiliary Relay
that holds the armature in the operate position until
the latch is tripped: either by hand or electrically.
An operate coil cutoff contact can be supplied with
the electric-reset type, where an intermittent duty
coil is required for faster than normal operation, but
where the operating coil circuit will be energized
continuously. An operating coil, rated at 19% of
supply rating may be applied, with a maximum duty
of 10,000 operations (e.g., 24 volt coil on a 125 volt
dc circuit).
2.0 CONSTRUCTION
The Type MG-6 relay (Figure 1) consists of five ma-
jor assemblies mounted in several base and cover
configurations. The assemblies are as follows:
• Operating electromagnet
• Armature and moving contact
• Base and stationary contact
• Latch (Optional)
• Coil Cutoff Contact (Optional)
2.1. OPERATING ELECTROMAGNET
The operating electromagnet, located at the lower
end of the relay as shown in Figure 1, is comprised
of the operate coil (Figure 1. Item 8) and a
U-shaped lamination stack. The coil utilizes one leg
of the stack as its core. This leg is slotted at the out-
er end to receive the copper lag loops used to ob-
tain quiet ac operation. For a dc operated coil, an
iron plate, rather than lag loops, is used to improve
Instruction Leaflet
41-753.1M

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Summary of Contents for ABB MG-6

  • Page 1 If further information is desired by purchaser regarding this particular installation, operation of maintenance of this equipment, the local ABB Power T&D Company Inc. representative should be contacted.
  • Page 2 (see Figure 1) from the armature. Located be- gers located above and below the bearing points so Figure 1: Front view (Cover Omitted) and Side View of the MG-6 Electric and Hand Reset Relay in Molded Case. 1–Reset Push Rod, 2–Stationary Contact,...
  • Page 3 In certain applications of the type MG-6, it may be de- sirable to have one or more of the contacts close be- fore other contacts on the same relay open. A special...
  • Page 4 NO POSITION Sub 9 Sub 7 4D1072 4D1076 Figure 4: Internal Schematic of the Type MG-6 Relay, Figure 5: Internal Schematic of the Type MG-6 Relay, Without Electrical Reset, in Molded Case. With Electrical Reset, in Molded Case. TOP RIGHT...
  • Page 5: Operation

    2.3. BASE AND STATIONARY CONTACT The stationary contacts (Figure 1, Item 2) are on six In some applications of the Type MG-6 relay having legs located at the top and bottom of the base. The the latch and electrical reset, it may be desirable to...
  • Page 6: Installation

    Relay Latch Reset 70% of rating momentarily applied Contact Rating Make: 30 Amp @ 575 volts ac for The MG-6 relay should be mounted on switchboard 1 Min. panels or their equivalent in a location free from dirt, 12 Amp continuous dust, moisture, excessive vibration and heat.
  • Page 7: Adjustments And Maintenance

    Type MG-6 Multi-Contact Auxiliary Relay 41-753.1M nuts on the stud and then turning the proper nut with 7.1. ACCEPTANCE CHECK a wrench. Relay grounding is accomplished by using The following checks are recommended to ensure a mounting screw or the lower mounting stud. In the...
  • Page 8 Type MG-6 Multi-Contact Auxiliary Relay Sub 6 184A370 Figure 8: Outline and Drilling Plan for the Type MG-6 Relay in the Rear Connected Molded Case. For Reference Only. * Sub 9 04D1122 Figure 9: Outline and Drilling Plan for the Type MG-6 Relay in the Front Connected Molded Case. See Internal Schematic For Terminals Supplied.For Reference Only.
  • Page 9 Type MG-6 Multi-Contact Auxiliary Relay 41-753.1M 7.3. MOVING CONTACT FINGERS net, adjust the bracket by means of the adjusting screw, until the snap spring just passes the roller. The When a moving contact finger has been removed latch screw should be adjusted so that with the arma-...
  • Page 10 The pin then should be removed. spring adjustments example specified above is a 60 hertz MG-6 relay with a voltage rating equal to line A small amount of silicone oil is supplied at the fac- voltage and can be used with a series resistor that...
  • Page 11 Type MG-6 Multi-Contact Auxiliary Relay 41-753.1M Sub 8 183A817 Figure 10. Outline and Drilling Plan for the Molded Semi-Flush Case. For Reference Only. Sub 1 9656A20 Figure 11: Outline and Drilling Plan for the Front Connected with Cover Case. For Reference Only.
  • Page 12 41-753.1M Type MG-6 Multi-Contact Auxiliary Relay MG-6 ENCODE/DECODE TABLE Relay Contact Positions......... . . A Positions .
  • Page 13 Type MG-6 Multi-Contact Auxiliary Relay 41-753.1M TABLE 1 OPERATE AND RESET COIL CODES CODE RATING FREQ CODE RATING FREQ 12 V 60 Hz 12 V 50 Hz 24 V 60 Hz 24 V 50 Hz 48 V 60 Hz 48 V...
  • Page 14 41-753.1M Type MG-6 Multi-Contact Auxiliary Relay THIS SPACE RESERVED FOR NOTES Courtesy of NationalSwitchgear.com...
  • Page 15 Type MG-6 Multi-Contact Auxiliary Relay 41-753.1M THIS SPACE RESERVED FOR NOTES Courtesy of NationalSwitchgear.com...
  • Page 16 Type MG-6 Multi-Contact Auxiliary Relay *Sub 14 183A158 Figure 11. Outline and Drilling Plan for the Type MG-6 Relay in Type FT-22 Case. * Denotes Change since previoius issue ABB Automation Inc. 4300 Coral Ridge Drive Coral Springs Florida 33065...