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ABB Zenith ZTS T Series Operation, Maintenance, And Installation Manual
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ABB Zenith ZTS T Series Operation, Maintenance, And Installation Manual

For zts(d) t-series automatic transfer switches 1600-3000 a and ztsct t-series automatic transfer switches 400-3000 a, 208-480 vac
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O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E
Zenith ZTS T-series
For ZTS(D) T-series automatic transfer
switches 1600-3000 A and ZTSCT
T-series automatic transfer switches
400-3000 A, 208-480 Vac

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Summary of Contents for ABB Zenith ZTS T Series

  • Page 1 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Zenith ZTS T-series For ZTS(D) T-series automatic transfer switches 1600-3000 A and ZTSCT T-series automatic transfer switches...
  • Page 2 Consider all sources with the transportation company, and no- of power, including the possibility of tify your local ABB sales office. backfeeding. Do not remove the shipping packaging un- • Disconnect all sources of electric power til ready to install the switch.
  • Page 3 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — Operation, maintenance, and installation instruction...

  • Page 4: Table Of Contents

    Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A —...
  • Page 5 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Electronic accessories Troubleshooting 6.1 Alarms 6.2 Warnings...

  • Page 6: Introduction

    ZTSCT T-series 400-3000 A, The following important highlighted 208-480 Vac automatic transfer switches, information appears throughout this manufactured by ABB. Installation document to warn of potential hazards instructions for the transfer switch and or to call attention to information that available accessories can be found in clarifies a procedure.

  • Page 7: Warranty

    90 days when installed by a factory or an authorized service station. ABB Zenith assumes no obligation of notice to holders of this document with Contact Service team at: +1 800 637 1738 respect to changes subsequently made.

  • Page 8: Product Overview

    Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A —...
  • Page 9 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Standard Transition Shown Source position status I = contacts closed O = contacts open...
  • Page 10 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Operation types In this table you can find the differences The HMI is the control interface...

  • Page 11: Led Functionally In Hmi

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.2 LED functionality in HMI ΔU 20% / Δf 10% Generator...
  • Page 12 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Bypass Lamp Auto...
  • Page 13 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.3 Zenith ZTS(D) T-series features Feature comparison ZTS(D/CT) controls (Touch screen)
  • Page 14 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Feature comparison ZTS(D/CT) controls (Touch screen) Post-transfer delay S2 to S1, sec...
  • Page 15 Enclosures Type 1, 3R, 4, 12, and 4X For applications Mains - Mains Mains - Generator1) Contact ABB for applications with smaller than 20 KVA gensets. — Table 3 ATS features not limited to what is in the table above...
  • Page 16 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A —...
  • Page 17 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E SOURCE 2 Priority (No generator) The switching sequence can be summarized in the following steps: An anomaly occurs on SOURCE 2 Override momentary S2 outage delay...
  • Page 18 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Closed Transition SOURCE 1 Priority (SOURCE 2 = Generator) The switching sequence can be summarized in the following steps:...
  • Page 19 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — Operation of Automatic Transfer Switch Equipment —...
  • Page 20 DISCONNECT all power sources prior to instal- lation, operation, service, and maintenance of all electrical equipment. These activities shall be performed only by certifed ABB Zenith tech- nicians or qualifed electricians. Only use the charging handle to perform manual operation of the transfer switch.
  • Page 21 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 3.2.1 Operation of Automatic Transfer Switch Equipment - R5 Stand-alone ABB Zenith automatic trans- fer switches are not designed to be oper- ated manually under load.
  • Page 22 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A 3.2.2 Operation of Automatic Transfer Switch Equipment –...
  • Page 23 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 4 Navigating HMI menu —...
  • Page 24 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Alarm List Description of the icons Alarm List...
  • Page 25 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 4.2 Using main menu and setting parameters Overviews Analog Meters...
  • Page 26 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A —...
  • Page 27 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Parameters *Default System parameters Start Automatic Configuration...
  • Page 28 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Parameters (continued) *Default Device Parameters...
  • Page 29 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Parameters (continued) *Default Device Parameters (contuned) Time Delays (continued)
  • Page 30 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Parameters (continued) *Default Device Parameters (continued)
  • Page 31 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Parameters (contunued) *Default Device Parameters (continued) Generator Exercisers...
  • Page 32 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Parameters (continued) *Default Device Parameters (continued)
  • Page 33 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Measurements Switch Diagnostic Total operations I-O-II switches: Total number of transfers I-O, O-II,...
  • Page 34 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Settings *Default Standard I/O settings...
  • Page 35 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Settings (continued) *Default Standard I/O settings (continued) O 01...
  • Page 36 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Settings (continued) *Default Standard I/O settings (continued)
  • Page 37 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Settings (continued) *Default Standard I/O Settings (continued) View...
  • Page 38 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Test *Default On-Load Test Settings...
  • Page 39 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 4.4 Analog meters and Measures Overviews Analog Meters...
  • Page 40 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A —...
  • Page 41 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 6.
  • Page 42 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Message (continued) Fault Action...
  • Page 43 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 6.2 Warnings Touch Message...
  • Page 44 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A —...
  • Page 45 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 7 Technical data —...
  • Page 46 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Automatic transfer switch, I/O contacts Cabling Rating / Remark...
  • Page 47 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E AC15 AC12 AC13 Ue/[V]...
  • Page 48 See Fig. 7.4 See Fig. 7.4 for delayed/closed for delayed/closed transition transition J1: SOURCE 1 ON BUS ON BUS TO ABB (CLOSE S1) (OPEN S2) CONTROLLER FOR USE WITH LOAD SWITCH SHED OPTION CN/CEO ON BUS CLOSE S2...
  • Page 49 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E OPEN TRANSITION POWER PANEL COMPONENT DIAGRAM J5: ATS COMMAND OUT LOCATED ON TRU CONTROL...
  • Page 50 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A AUTOMATIC TRANSFER SWITCH LIMIT SWITCH ACTUATION CHART ATS CONTACT LOCATON...
  • Page 51 Failure to do so may result in serious injury the information menu from the HMI. or death. Routine Inspection Maintenance Principle ABB recommends a routine (such as The Zenith ZTS(D) T-series 1600-3000 A annual) inspection to, e.g. , check and ZTSCT T-series 400-3000 A, electrical termination temperatures,...
  • Page 52 Check to be sure that all covers and barriers are properly installed and fastened. If any damage is found or suspected, file a claim as soon as possible with the carrier, and notify the nearest ABB Zenith representative, or call 1-800-637-1738.
  • Page 53 This in- cludes damage to the enclosure, power panel, control panel and wiring harness. If any damage is found or suspected, file a claim as soon as possible with the carrier and notify the nearest ABB Zenith representative.
  • Page 54 Lifting, Mounting and Installation Warning Due to hazardous voltages and currents, ABB The safe operation of your switch at all recommends that an ABB Certified technician times is paramount to ABB. Please recog- or a qualified electrician perform the installa- tion &...
  • Page 55 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Lifting Guidelines for Enclosed Auto- matic Transfer Switches 1. ABB Zenith automatic transfer switches 4. Refer to the dimensional drawing for are mounted onto a wooden pallet using the center of gravity (denoted as CG), bolts and nuts.
  • Page 56 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A Lifting Guidelines for Open Style Auto- matic Transfer Switch 1. ABB Zenith Open style ATS units are 5. While lifting the unit using lifting mounted onto a wooden pallet using re- chains, it is recommended to maintain quired brackets.
  • Page 57 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — Fig.
  • Page 58 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A —...
  • Page 59 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 9.4.2 Mounting hole dimensions (stand-alone ATS, no enclosure) ATS panel mounting holes —...
  • Page 60 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A ATS panel mounting slots —...
  • Page 61 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 9.5 Wire Connection Notice Lugs come pre-installed and torqued...
  • Page 62 7. Check the lug torque values of the power connections. 8. Make sure that all covers and barriers are installed and properly fastened. Each ABB Zenith transfer switch is factory wired and tested. A complete information package is furnished with each switch which includes:...
  • Page 63 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 9.7 Initial Energizing Energizing the panel Before proceeding, refer to the information...
  • Page 64 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A —...
  • Page 65 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E OXEA1 Ekip —...
  • Page 66 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 4 0 0 - 3 0 0 0 A —...
  • Page 67 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E ZTS series replacement parts (continued) Category Application/Description Order code...
  • Page 68 — Contact us ABB Zenith Controls, Inc. 305 Gregson Drive Cary, NC 27511 24-hour support: ABB Technical Services +1 (800) 637-1738 epis.pqservice@abb.com abb.com/lowvoltage © Copyright 2021 ABB. All rights reserved. Specifications subject to change without notice.