ABB Zenith ZTS T Series Operation, Maintenance, And Installation Manual
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ABB Zenith ZTS T Series Operation, Maintenance, And Installation Manual

Automatic transfer switches
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O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E
Zenith ZTS T-series
For ZTS(D) T-series automatic transfer
switches 1600-3000 A and ZTSCT
T-series automatic transfer switches
100-3000 A, 208-480 Vac

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Summary of Contents for ABB Zenith ZTS T Series

  • Page 1 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Zenith ZTS T-series For ZTS(D) T-series automatic transfer switches 1600-3000 A and ZTSCT T-series automatic transfer switches...
  • Page 2 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A...
  • Page 3 HAZARD OF EQUIPMENT pany, and notify your local ABB sales OVERTURNING office. When moving with a fork lift, do not remove the shipping packaging until the Do not remove the shipping packaging device is in its final location.
  • Page 4 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A —...
  • Page 5 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — Operation, maintenance, and installation instruction...
  • Page 6 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A...

  • Page 7: Table Of Contents

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — Operation and maintenance instruction Automatic transfer...
  • Page 8 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A General operation 3.1 Position indication 3.1.1 Position indication - R5...
  • Page 9 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Troubleshooting 6.1 Alarms 6.2 Warnings 6.3 Information...
  • Page 10 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A...

  • Page 11: Introduction

    ZTSCT T-series 100-3000 A, The following important highlighted 208-480 Vac automatic transfer switches, information appears throughout this manufactured by ABB. Installation document to warn of potential hazards instructions for the transfer switch and or to call attention to information that available accessories can be found in clarifies a procedure.

  • Page 12: Definitions

    Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A —...

  • Page 13: Warranty

    90 days when installed by a factory or an authorized service station. ABB Zenith assumes no obligation of notice to holders of this document with Contact Service team at: +1 800 637 1738 respect to changes subsequently made.

  • Page 14: Product Specification

    Rated current 800 A Frequency 50/60 Hz Phase 3 Phase Transition type Closed Assembled in US Fig. 1 Sample nameplate Product Rating / Applicable Standards For UL 1008 ‘withstand’ and ‘close on short circuit’ ratings, refer to ABB publication number 1SCC303020C0201.

  • Page 15: Product Overview

    — 2. Product overview Zenith ZTS T-series automatic transfer switches, from 100 A up to 3000 A, are designed for use in Business, Industrial and Mission critical low voltage automatic transfer switch applications. Zenith ZTS T-series automatic transfer switches can be operated electrically by touch screen control interface (HMI) or manually by using the handle.

  • Page 16: General Overview

    Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A —...
  • Page 17 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Standard Transition Shown Source position status I = contacts closed O = contacts open...

  • Page 18: Operation Types

    Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 2.1.1 Operation types In this table you can find the differences of the automatic transfer switch open and...

  • Page 19: Hmi

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.2 HMI The HMI is the control interface (Human Machine Interface) of the ATS.

  • Page 20: Zenith Zts T-Series Features

    Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A —...
  • Page 21 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Feature comparison ZTS(D/CT) controls (Touch screen) LOAD AUTO...
  • Page 22 Enclosures Type 1, 3R, 4, 12, and 4X For applications Mains - Mains Mains - Generator1) Contact ABB for applications with smaller than 20 KVA gensets. — Table 2.2 ATS features not limited to what is in the table above...

  • Page 23: Typical Applications

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.4 Typical applications Zenith ZTS T-series automatic transfer Source 1...
  • Page 24 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Phase A Neutral Phase A...

  • Page 25: Sequence Of Operations

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.5 Sequence of Operation 2.5.1 Switching sequence / Automatic (Open / Delayed transition)
  • Page 26 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A SOURCE 1 priority (SOURCE 2 = generator) Switch position I Switch position O...
  • Page 27 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 2.5.1.2 SOURCE 2 Priority (No generator) The switching sequence can be And the re-transfer sequence can be summarized in the following steps:...
  • Page 28 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A SOURCE 2 priority (no generator) Switch position I Switch position O...
  • Page 29 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 2.5.1.3 No Source Priority (Generator and load shed usage disabled) The switching to available source can be When an anomaly occurs in the source in-...
  • Page 30 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A No source priority (generator and load shed usage disabled) Switch position I Switch position O...

  • Page 31: Switching Sequence / Automatic (Open / Delayed Transition)

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 2.5.2 Switching sequence / Automatic (Closed transition) 2.5.2.1 SOURCE 1 Priority (SOURCE 2 = Generator)
  • Page 32 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A SOURCE 1 priority (SOURCE 2 = generator) Switch position I Switch position II...
  • Page 33 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 2.5.2.2 SOURCE 2 Priority (No Generator) The switching sequence can be The re-transfer sequence can be summa-...
  • Page 34 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A SOURCE 2 priority (no generator) Switch position I Switch position II...

  • Page 35: Special Features Description

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.6 Special features description 2.6.1 Automatic configuration 2.6.3 Powering supply scenarios...
  • Page 36 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A...
  • Page 37 — Operation of Automatic Transfer Switch Equipment — 3.1 Position indication 3.1.1 Position Indication - R5 Source Indication with Contact position status manual operating 1 = contacts closed direction of handle for 2 = contacts open respective source. — Fig. 3.1 View of Automatic Transfer Switch (Standalone) Panel Highlighting Customer Points of Interest.
  • Page 38 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 3.1.2 Position Indication - 63L Source Indicators...
  • Page 39 DISCONNECT all power sources prior to instal- lation, operation, service, and maintenance of all electrical equipment. These activities shall be performed only by certifed ABB Zenith tech- nicians or qualifed electricians. Only use the charging handle to perform manual operation of the transfer switch.
  • Page 40 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 3.2.1 Operation of Automatic Transfer Switch Equipment - R5 Stand-alone ABB Zenith automatic trans- fer switches are not designed to be oper- ated manually under load.
  • Page 41 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Contact State = Closed Red + 1 = Contact Closed Green + 0 = Contact Open Contact state = Open...
  • Page 42 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 3.2.2 Operation of Automatic Transfer Switch Equipment –...
  • Page 43 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Toggle handle to positions indicated in Fig. 3.8, 3.9, and 3.10 to achieve desired contact state.
  • Page 44 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A...
  • Page 45 — 4. Navigating HMI menu — 4.1 Start Menu Overviews Analog Meters — Fig. 4.1 By touching on one of Start Menu choices, you can choose the Overviews -pages (upper left corner), Main Menu -pages (lower left corner), Analog Meters -pages (upper right corner) or Main Menu Measures Measures -pages (lower right corner)
  • Page 46 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Alarm List Description of the icons Alarm List...
  • Page 47 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 4.2 Using main menu and setting parameters Overviews Analog Meters...
  • Page 48 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A —...
  • Page 49 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Parameters *Default System parameters Start Automatic Configuration...
  • Page 50 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Parameters (continued) *Default Device Parameters...
  • Page 51 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Parameters (continued) *Default Device Parameters (contuned) Time Delays (continued)
  • Page 52 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Parameters (continued) *Default Device Parameters (continued)
  • Page 53 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Parameters (contunued) *Default Device Parameters (continued) Generator Exercisers...
  • Page 54 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Parameters (continued) *Default Device Parameters (continued)
  • Page 55 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Measurements Switch Diagnostic Total operations I-O-II switches: Total number of transfers I-O, O-II,...
  • Page 56 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Settings *Default Standard I/O settings...
  • Page 57 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Settings (continued) *Default Standard I/O settings (continued) O 01...
  • Page 58 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Settings (continued) *Default Standard I/O settings (continued)
  • Page 59 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Settings (continued) *Default Standard I/O Settings (continued) View...
  • Page 60 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Test *Default On-Load Test Settings...
  • Page 61 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 4.4 Analog meters and Measures Overviews Analog Meters...
  • Page 62 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 11:06 Overviews Analog Meters...
  • Page 63 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 5.
  • Page 64 — 5.1 Using Ekip Connect -software Ekip Connect is a free software for com- With its communication function, it allows munication and testing of ABB automatic you to: transfer switches. The software is com- patible with ZTS(D) 1600-3000 A and •...
  • Page 65 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 5.2 Using Ekip Programming -module The Ekip Programming -module is suit- The Ekip Programming -module draws its...
  • Page 66 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A —...
  • Page 67 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 5.4 Using Ekip Signalling 2K-_ -module 5.4.1 Electrical characteristics of The Ekip Signalling 2K-_ is a signalling...
  • Page 68 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Settings (*Default) Description Modules (Optional modules)
  • Page 69 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Settings (*Default) Description Modules (Optional modules) (continued) O 11/12, O 21/22, O 31/32...
  • Page 70 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Test Modules (Optional modules) Ekip Signalling 2K-1 / -2 / -3...
  • Page 71 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.4.3 LED indications and inputs/ Green LED for signalling the physical outputs of Ekip Signalling 2K-_ -module...
  • Page 72 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A —...
  • Page 73 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.1.1 LED indications 5.5.1.2 Termination resistor The following table illustrates the possi- On the Ekip Com Modbus RTU module it is...
  • Page 74 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 5.5.1.3 Access from the display / Ekip Com Modbus RTU –module With modules connected and energized...
  • Page 75 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.2 Ekip Com Profibus DP -module It can be connected to a network RS-485 The Ekip Com Profibus DB is a communi- of Profibus communication protocol,...
  • Page 76 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 5.5.2.1 LED indications The following table illustrates the possi- ble signals, and their meaning:...
  • Page 77 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.2.3 Access from the display / Ekip Com Profibus DB -module With modules connected and energized, the presence of the modules on the mod-...
  • Page 78 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 5.5.3 Ekip Com DeviceNet -module It can be connected to a CAN network The Ekip Com DeviceNet –module is a...
  • Page 79 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.3.1 LED indications The following table illustrates the possible signals, and their meaning: Indication...
  • Page 80 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 5.5.3.2 Termination resistor The modules provide the possibility to Notice...
  • Page 81 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.3.3 Access from the display / Ekip Com DeviceNet –module With modules connected and energized, the presence of the modules on the mod-...
  • Page 82 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 5.5.4 Ekip Com Modbus TCP -module As an HTTP Server, connected to an Ether- Ekip Com Modbus TCP is an accessory...
  • Page 83 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E The following table illustrates the ports used by the module: Port Service...
  • Page 84 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 5.5.4.2 Access from the display / Ekip Com Modbus TCP –module With modules connected and energized,...
  • Page 85 There are three IP Addresses of the client devices connected to the modules. MAC Address It is the address assigned by ABB, having a OUI equal to ac:d3:64 Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which uniquely identifies the manufacturer of an Ethernet device.
  • Page 86 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 5.5.5 Ekip Com Profinet -module The Ekip Com Profinet is a communica- Notice...
  • Page 87 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E The following table illustrates the ports used by the module: Ethertype Port...
  • Page 88 Version Software version MAC Address It is the address assigned by ABB and with an OUI (Organizationally Unique Identifier, formed of the first three bytes of a MAC address, and which uniquely identifies the manufacturer of an Ethernet device) equal to ac:d3:64.
  • Page 89 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.6 Ekip Com EtherNet/IP -module The Ekip Com EtherNet/IP is an accessory Notice Since this module allows the access to the...
  • Page 90 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 5.5.6.1 LED indications The following table illustrates the possible signals, and their meaning:...
  • Page 91 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.6.2 Access from the display / Ekip Com EtherNet/IP With modules connected and energized, the presence of the modules on the mod-...
  • Page 92 There are three IP Addresses of the client devices connected to the modules. MAC Address It is the address assigned by ABB, having a OUI equal to ac:d3:64 Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which uniquely identifies the manufacturer of an Ethernet device.
  • Page 93 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 6.
  • Page 94 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Message (continued) Fault Action...
  • Page 95 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Message (continued) Fault Action Local bus...
  • Page 96 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A —...
  • Page 97 — 7. Technical data — 7.1 General technical data Automatic transfer switch, power circuit Value Rated operational voltage 200-480 Vac Rated frequency 50 / 60 Hz Rated impulse withstand voltage 12 / 8 kV Operating times See Table 7.3 Automatic transfer switch, control circuit Value Remark Voltage supply...
  • Page 98 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Automatic transfer switch, I/O contacts Cabling Rating / Remark...
  • Page 99 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E AC15 AC12 AC13 Ue/[V]...
  • Page 100 See Fig. 7.4 See Fig. 7.4 for delayed/closed for delayed/closed transition transition J1: SOURCE 1 ON BUS ON BUS TO ABB (CLOSE S1) (OPEN S2) CONTROLLER FOR USE WITH LOAD SWITCH SHED OPTION CN/CEO ON BUS CLOSE S2...
  • Page 101 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E OPEN TRANSITION POWER PANEL COMPONENT DIAGRAM J5: ATS COMMAND OUT LOCATED ON TRU CONTROL...
  • Page 102 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A CLOSE TRANSITION POWER PANEL COMPONENT DIAGRAM T5: ATS COMMAND OUT LOCATED ON...
  • Page 103 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E AUTOMATIC TRANSFER SWITCH LIMIT SWITCH ACTUATION CHART ATS CONTACT LOCATON X = ACTUATED...
  • Page 104 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A —...
  • Page 105 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — Fig.
  • Page 106 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A...
  • Page 107 HMI. Maintenance Principle Routine Inspection The Zenith ZTS(D) T-series 1600-3000 A ABB recommends a routine (such as and ZTSCT T-series 100-3000 A, annual) inspection to, e.g. , check 208-480 Vac automatic transfer switches, electrical termination temperatures, powered by TruONE™, are designed so...
  • Page 108 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A...
  • Page 109 Check to be sure that all covers and barriers are properly installed and fastened. If any damage is found or suspected, file a claim as soon as possible with the carrier, and notify the nearest ABB Zenith representative, or call 1-800-637-1738.
  • Page 110 This in- cludes damage to the enclosure, power panel, control panel and wiring harness. If any damage is found or suspected, file a claim as soon as possible with the carrier and notify the nearest ABB Zenith representative.
  • Page 111 Lifting, Mounting and Installation Warning Due to hazardous voltages and currents, ABB The safe operation of your switch at all recommends that an ABB Certified technician times is paramount to ABB. Please recog- or a qualified electrician perform the installa- tion &...
  • Page 112 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A Lifting Guidelines for Enclosed Auto- matic Transfer Switches 1. ABB Zenith automatic transfer switches 4. Refer to the dimensional drawing for are mounted onto a wooden pallet using the center of gravity (denoted as CG), bolts and nuts.
  • Page 113 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Lifting Guidelines for Open Style Auto- matic Transfer Switch 1. ABB Zenith Open style ATS units are 5. While lifting the unit using lifting mounted onto a wooden pallet using re- chains, it is recommended to maintain quired brackets.
  • Page 114 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A —...
  • Page 115 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 9.4 Mounting the automatic transfer switch 9.4.1 Mounting hole dimensions [178]...
  • Page 116 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 9.4.2 Mounting hole dimensions (stand-alone ATS, no enclosure) ATS panel mounting holes...
  • Page 117 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E ATS panel mounting slots —...
  • Page 118 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A 9.4.3 HMI Installation HMI mounted on front side...
  • Page 119 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 9.5 Wire Connection Notice Lugs come pre-installed and torqued...
  • Page 120 — 9.6 Final Equipment Inspection Prior to energizing the transfer switch: Each ABB Zenith transfer switch is factory wired and tested. A complete information 1. Remove any debris incurred, with a package is furnished with each switch vacuum, due to shipment or installation.
  • Page 121 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 9.7 Initial Energizing Energizing the panel Before proceeding, refer to the informa-...
  • Page 122 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A...
  • Page 123 — 10. Accessories More information, see animation: Installation of accessories - TruONE™ ATS Warning Any troubleshooting should be conducted by (https://youtu.be/qV2KoIv38GY). trained and authorized personnel only. Appropriate personal protectiveequipment (PPE) shall be used when troubleshooting the ATS panel. Hazardous voltage may be present. Discon- nect all power sources before performing work inside the ATS panel.
  • Page 124 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A OXEA1 Ekip —...
  • Page 125 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 10.2 HMI protective cover UL Type 3R HMI protective cover, type OXEC21, provides protection against...
  • Page 126 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A...
  • Page 127 — 11. Replacement Parts ZTS series replacement parts Category Application/Description Order code Open transition OXAHMI-L3 (ZTS 30-1200 A, 200-480 Vac) Delayed transition OXBHMI-L3 (ZTSD 30-1200 A, 200-480 Vac) ETHERNET - CAT 5e CABLE - 7FT OXCAT5E-7FT (PS-9862) ETHERNET - CAT 5e CABLE - 10FT OXCAT5E-10FT (PS-9863) Open transition and delayed transition Manual handle...
  • Page 128 Z E N I T H Z T S ( D) T- S E R I E S 1 6 0 0 - 3 0 0 0 A & Z T S C T T- S E R I E S 1 0 0 - 3 0 0 0 A ZTG series replacement parts (continued) Category Application/Description...
  • Page 129 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E...
  • Page 130 — Contact us ABB Zenith Controls, Inc. 305 Gregson Drive Cary, NC 27511 24-hour support: ABB Technical Services +1 (800) 637-1738 epis.pqservice@abb.com abb.com/lowvoltage © Copyright 2021 ABB. All rights reserved. Specifications subject to change without notice.

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