ABB Zenith ZTS T Series Quick Start User Manual

ABB Zenith ZTS T Series Quick Start User Manual

For zts(d) t-series automatic transfer switches, 30-1200 a, 200-480 vac

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Q U I C K S TA R T U S E R M A N U A L
Zenith ZTS T-series
For ZTS(D) T-series automatic transfer
switches, 30-1200 A, 200-480 Vac
This document is not intended to completely replace document 1SCC303039M0201, ZTS(D) T-series
30-1200 A full-length O&M, which is called out in some cases for further details. This quick start
manual is intended to provide the basics of operation, maintenance, and installation for the installer
and users.

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Summary of Contents for ABB Zenith ZTS T Series

  • Page 1 Q U I C K S TA R T U S E R M A N U A L Zenith ZTS T-series For ZTS(D) T-series automatic transfer switches, 30-1200 A, 200-480 Vac — This document is not intended to completely replace document 1SCC303039M0201, ZTS(D) T-series 30-1200 A full-length O&M, which is called out in some cases for further details.
  • Page 2 Consider all sources of power, including transportation company, and notify your the possibility of backfeeding. local ABB sales office. • Disconnect all sources of electric power Do not remove the shipping packaging until before removing or making source side or ready to install the switch.
  • Page 3: Table Of Contents

    — Quick Start User Manual Automatic transfer switches, Zenith ZTS(D) T-series ATS Introduction Hazard Categories Warranty General overview Zenith ZTS(D) T-series 30-1200 A features Operation Switching sequence / Automatic Automatic configuration Confirm Automatic Operation Settings (Optional) I/O Setting Instructions Operating and locking Manual handle operation Return to Automatic mode, operating by HMI 17 LED functionality in HMI...
  • Page 4: Introduction

    Hazard Categories the Zenith ZTS(D) T-series (30-1200 A, 200-480 Vac) automatic transfer The following important highlighted switches, manufactured by ABB. information appears throughout this document to warn of potential hazards Installation instructions for the transfer or to call attention to information that switch and available accessories clarifies a procedure.
  • Page 5: Warranty

    90 days when installed by a factory or an authorized service station. ABB Zenith assumes no obligation of notice to holders of this document with Contact Service team at: +1 800 637 1738 respect to changes subsequently made.
  • Page 6: General Overview

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 7 Operational types In this table you can find the differences The HMI is the control interface of the automatic transfer switch open (Human Machine Interface) of the ATS. and delayed transition operation types. Zenith ZTS T-series has a color touch Due to the different transition types, there screen LCD HMI with push buttons.
  • Page 8: Zenith Zts(D) T-Series 30-1200A Features

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 9 Enclosures Type 1, 3R, 4, 12, and 4X For applications Mains - Mains Mains - Generator1) Contact ABB for applications with smaller than 20 KVA gensets. — Table 2 ATS features not limited to what is in the table above...
  • Page 10: Operation

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 11: Automatic Configuration

    — Automatic configuration Auto configure is the first step to take Follow the steps in the figure on the HMI after the panel is initially energized. This to run auto configure. The ATS must have function recognizes the electrical system, at least one source available to complete then automatically sets all the system this step.
  • Page 12: Settings (Optional)

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 13 If the standard I/O or any com modules such as Ekip 2k Signaling I/O must be pro- grammed, these can be set in the same manner, by following the appropriate path below from the main menu. Settings>Standard I/O Settings or Settings>Modules —...
  • Page 14: I/O Setting Instructions

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 15: Operating And Locking

    — Operating and locking The operation mode is selected by using the slide switch (Hand - Locking - AUTO) located on the front of the automatic transfer switch (ATS). • Hand-position = Manual mode, enabling emergency manual operation using the handle.
  • Page 16: Manual Handle Operation

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 17: Return To Automatic Mode, Operating By Hmi

    — Return to Automatic mode, operating by HMI When operating the automatic transfer switch by HMI, turn the slide switch to ZTS: I - II Automatic mode (AUTO). Remark! The I-position II-position handle has to be standby slot (not in use) before turning to automatic mode.
  • Page 18: Led Functionality In Hmi

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 19 Bypass Lamp Auto load load time test Alarm reset test test delay I, II and 0 leds ON, fixed light Switch position is indicated with fixed Generator O Position light in I, O or II led. Only one can be on stop delay delay S1 Failure...
  • Page 20: Using Level 4 /Touch) Control Interface Hmi

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 21: Electronic Accessories

    — Electronic accessories Ekip-modules mounted with auxiliary power supply module are (see chapters Warning Hazardous voltage may be present within the 5.4-5.8 in O&M Manual panel when connecting electronic accesso- ries. Remove all sources of power to the ATS 1SCC303039M0201). panel before connecting Ekip modules.
  • Page 22: Troubleshooting

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 23 Message Fault Action S2 unbalance Phases of source 2 are not symmetric Check the power source S2 phase rotation Phase rotation of source 2 is different Connect the phases according to the from the value of parameter “Phase configuration sequence“ S2 invalid frequency Frequency of source 2 is out of range Check the correlation between power...
  • Page 24: Warnings

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 25 Touch Message Description Invalid Date Date not set Test on Load Test on load sequence active Test off Load Test off load sequence active Alarm/Product Availability Digital output function activated In Position I Digital output function activated In Position O Digital output function activated In Position II Digital output function activated...
  • Page 26: Technical Data

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 27 Automatic transfer switch, I/O contacts Cabling Rating / Remark Generator start/stop Cable size: 0.5…2.5 mm Stripping length; 6,5 mm, 0,255" 24...14(12) AWG Common, voltage supply 1 5 A@250 Vac (AC-1), 5 A@30 Vdc Generator start/stop NO Generator start/stop NC 1 COMMON 2 CLOSES TO START 3 OPENS TO START Output relay features...
  • Page 28 Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L AC15 AC12 AC13...
  • Page 29: Circuit Diagrams

    — Circuit diagrams Ekip 2K-3 Ekip 2K-2 Ekip 2K-1 O 32 O 22 O 12 O 31 O 21 O 11 I 32 I 22 I 12 I 31 I 21 I 11 Ekip COM_ IEC 61850 EtherNet/IP Profinet Modbus TCP DeviceNet Profibus DP Modbus RTU...
  • Page 30 Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L Ekip 2K-3 Ekip 2K-2 Ekip 2K-1...
  • Page 31: Maintenance

    Failure to do so may result in serious injury or death. the information menu from the HMI. Routine Inspection Maintenance Principle ABB recommends a routine (such as The Zenith ZTS(D) T-series 30-1200 A, annual) inspection to, e.g. , check 200-480 Vac automatic transfer switches, electrical termination temperatures, powered by TruONE™, are designed so...
  • Page 32: Panel Installation

    Check to be sure that all covers and barriers are properly installed and fastened. If any damage is found or suspected, file a claim as soon as possible with the carrier, and notify the nearest ABB Zenith representative, or call 1-800-637-1738.
  • Page 33: Basic Tools For Installation And Maintenance

    ABB Zenith See table 10 for recommended storage representative. and ambient operating temperatures.
  • Page 34: Lifting And Mounting The Panel

    The safe operation of your switch at all Hazardous Voltage can Cause Severe Injury or Death times is paramount to ABB. Please recog- Turn OFF all power before installation, nize that hazardous voltages and currents adjustment, or removal of transfer switch or any of its components.
  • Page 35: Mounting The Automatic Transfer Switch

    — Mounting the automatic transfer switch Mounting hole dimensions — Fig. 18 Automatic transfer switches, Mounting hole dimensions, refer to Table 9.2 for A1 and A2 values Enclosure mounting dimensions Type 1, in (mm) Type 3R/4/4X/12, in (mm) Model ATS Rating (A) Poles Height (A1) Width (A2)
  • Page 36: Wire Connection

    — Table 14 Power Cable Torque Requirements — Final Equipment Inspection Each ABB Zenith transfer switch is factory Prior to energizing the transfer switch: wired and tested. A complete information 1. Remove any debris incurred, with a vac- package is furnished with each switch uum, due to shipment or installation.
  • Page 37: Initial Energizing

    — Initial Energizing Before proceeding, refer to the informa- 6. Flip slide switch (Figure 2, number 4) tion package supplied with the ATS and to AUTO. read and understand the information on 7. Ensure that all objects and debris are all accessories provided, including this removed from enclosure, and enclosure complete document.
  • Page 38: Accessories

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 39 Max. 4×2 pcs SOURCE 1 (S1) SOURCE 2 (S2) — Fig. 20 Mounting of the auxiliary contact blocks, type OA_...
  • Page 40: Auxiliary Power Supply And Ekip -Modules

    Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L —...
  • Page 41: Replacement Parts

    — Replacement Parts ZTS series replacement parts Category Application/Description Order code Open transition OXAHMI-L4 (ZTS 30-1200 A, 200-480 Vac) Delayed transition OXBHMI-L4 (ZTSD 30-1200 A, 200-480 Vac) ETHERNET - CAT 5e CABLE - 7FT OXCAT5E-7FT (PS-9862) ETHERNET - CAT 5e CABLE - 10FT OXCAT5E-10FT (PS-9863) Open transition and delayed transition Manual handle...
  • Page 42 Z e n i t h Z T S ( D ) 3 0 - 1 2 0 0 A AT S , Q U I C K S TA R T U S E R M A N U A L ZTG series replacement parts (continued) Category Application/Description...
  • Page 44 — Contact us ABB Inc. 305 Gregson Drive Cary, NC 27511 24-hour support: ABB Technical Services +1 (800) 637-1738 epis.pqservice@abb.com abb.com/lowvoltage © Copyright 2021 ABB. All rights reserved. Specifications subject to change without notice.

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