ABB Zenith ZTG T Series Operation, Maintenance, And Installation Manual
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ABB Zenith ZTG T Series Operation, Maintenance, And Installation Manual

For ztg(d/ct) t-series automatic transfer switches 1600-3000 a, 208-480 vac
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O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E
Zenith ZTG T-series
For ZTG(D/CT) T-series automatic
transfer switches 1600-3000 A,
208-480 Vac

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Summary of Contents for ABB Zenith ZTG T Series

  • Page 1 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Zenith ZTG T-series For ZTG(D/CT) T-series automatic transfer switches 1600-3000 A, 208-480 Vac...
  • Page 2 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A...
  • Page 3 HAZARD OF EQUIPMENT pany, and notify your local ABB sales OVERTURNING office. When moving with a fork lift, do not remove the shipping packaging until the Do not remove the shipping packaging device is in its final location.
  • Page 4 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A — Read these safety instructions carefully before using this product! HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Danger...
  • Page 5 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — Operation, maintenance, and installation instruction...
  • Page 6 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A...

  • Page 7: Table Of Contents

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — Operation and maintenance instruction Automatic transfer...
  • Page 8 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A General operation 3.1 Position indication 3.1.1 Position indication - R5 3.2 Operating of automatic Transfer Switch Equipment 3.2.1 Operation of Automatic Transfer...
  • Page 9 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Troubleshooting 6.1 Alarms 6.2 Warnings 6.3 Information...
  • Page 10 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A...

  • Page 11: Introduction

    1.1 Hazard Categories of the Zenith ZTG(D/CT) T-series 1600-3000 A, 208-480 Vac automatic The following important highlighted transfer switches, manufactured by ABB. information appears throughout this Installation instructions for the transfer document to warn of potential hazards switch and available accessories can be or to call attention to information that found in Chapters 9 and 10.

  • Page 12: Definitions

    Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A — 1.2 Definitions Automatic transfer switches Ekip Electronic accessories / Ekip-modules; communication, signaling and connectivity modules Control interface (Human Machine...

  • Page 13: Warranty

    90 days when installed by a factory or an authorized service station. ABB Zenith assumes no obligation of notice to holders of this document with Contact Service team at: +1 800 637 1738 respect to changes subsequently made.

  • Page 14: Product Specification

    460 - 480 Vac Rated current 3000 A Frequency 50/60 Hz Phase 3 Phase Transition type Delayed Fig. 1 Sample nameplate Product Rating / Applicable Standards For UL 1008 ‘withstand’ and ‘close on short circuit’ ratings, refer to ABB publication number 1SCC303020C0201.

  • Page 15: Product Overview

    — 2. Product overview Zenith ZTG T-series automatic transfer switches, from 1600 A up to 3000 A, are designed for use in Business, Industrial and Mission critical low voltage automatic transfer switch applications. Zenith ZTG T-series automatic transfer switches can be operated electrically by control interface (HMI) or manually by using the handle.

  • Page 16: General Overview

    Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A — 2.1 General overview C – Controller C – 1 Rating plug C –...
  • Page 17 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Standard Transition Shown Source position status I = contacts closed O = contacts open...

  • Page 18: Operation Types

    Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A 2.1.1 Operation types In this table you can find the differences of the automatic transfer switch open and delayed transition operation types.

  • Page 19: Hmi

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.2 HMI The HMI is the control interface (Human Machine Interface) of the ATS.

  • Page 20: Led Functionally In Hmi

    Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A — 2.3 LED functionality in HMI ΔU 20% / Δf 10% Generator O Position stop delay...
  • Page 21 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Bypass Lamp Auto load...

  • Page 22: Zenith Ztg (D/Ct)T-Series Features

    Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A — 2.4 Zenith ZTG (D/CT) T-series features Feature comparison ZTG(D/CT) (LCD screen) controls LOAD AUTO LOAD...
  • Page 23 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Feature comparison ZTG(D/CT) (LCD screen) controls LOAD AUTO...
  • Page 24 Enclosures Type 1, 3R, 4, 12, and 4X For applications Mains - Mains Mains - Generator1) Contact ABB for applications with smaller than 20 KVA gensets. — Table 2.3 ATS features not limited to what is in the table above...

  • Page 25: Typical Applications

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.5 Typical applications Zenith ZTG T-series automatic transfer Source 1...
  • Page 26 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Phase A Neutral Phase A Phase B Phase A Neutral Single-phase, three-wire Neutral Phase B...

  • Page 27: Sequence Of Operations

    O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.6 Sequence of Operation 2.6.1 Switching sequence / Automatic (Open / Delayed transition)
  • Page 28 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A SOURCE 1 priority (SOURCE 2 = generator) Switch position I Switch position O Switch position II SOURCE 1 OK...
  • Page 29 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 2.6.1.2 SOURCE 2 Priority (No generator) The switching sequence can be And the re-transfer sequence can be summarized in the following steps:...
  • Page 30 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A SOURCE 2 priority (no generator) Switch position I Switch position O Switch position II SOURCE 1 OK SOURCE 2 OK...
  • Page 31 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 2.6.1.3 No Source Priority (Generator and load shed usage disabled) The switching to available source can be When an anomaly occurs in the source in-...
  • Page 32 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A No source priority (generator and load shed usage disabled) Switch position I Switch position O Switch position II SOURCE 1 OK...
  • Page 33 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 2.6.2 Switching sequence / Automatic (Closed transition) 2.6.2.1 SOURCE 1 Priority (SOURCE 2 = Generator)
  • Page 34 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A SOURCE 1 priority (SOURCE 2 = generator) Switch position I Switch position II SOURCE 1 OK SOURCE 2 OK...
  • Page 35 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 2.6.2.2 SOURCE 2 Priority (No Generator) The switching sequence can be The re-transfer sequence can be summa-...
  • Page 36 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A SOURCE 2 priority (no generator) Switch position I Switch position II SOURCE 1 OK SOURCE 2 OK Activate test on load...
  • Page 37 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 2.7 Special features description 2.7.1 Automatic configuration 2.7.3 Powering supply scenarios...
  • Page 38 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A...
  • Page 39 — Operation of Automatic Transfer Switch Equipment — 3.1 Position indication 3.1.1 Position Indication - R5 Source Indication with Contact position status manual operating 1 = contacts closed direction of handle for 2 = contacts open respective source. — Fig. 3.1 View of Automatic Transfer Switch (Standalone) Panel Highlighting Customer Points of Interest.
  • Page 40 DISCONNECT all power sources prior to instal- lation, operation, service, and maintenance of all electrical equipment. These activities shall be performed only by certifed ABB Zenith tech- nicians or qualifed electricians. Only use the charging handle to perform manual operation of the transfer switch.
  • Page 41 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 3.2.1 Operation of Automatic Transfer Switch Equipment - R5 Stand-alone ABB Zenith automatic trans- fer switches are not designed to be oper- ated manually under load.
  • Page 42 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Contact State = Closed Red + 1 = Contact Closed Green + 0 = Contact Open Contact state = Open —...
  • Page 43 — 4. Navigating menu — 4.1 Level 3 (LCD) control interface, menu tree The default password is 00001, enter the password when prompted (see Fig. 4.1). Value By pressing the Enter-key (3) you can: Password **** • open the menu in root page •...
  • Page 44 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Description of the icons Alarm List 11:06 Alarm List System Overview Invalid Date S1 Ok Not Ok S2...
  • Page 45 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 4.1.1 Start screens 11:06 11:06 System Overview...
  • Page 46 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A 4.1.2 Enter key, main menu Main menu Information When you have changed the parameter, always go back in the menu by pressing Esc- key and when prompted confirm changes with Enter-key.
  • Page 47 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Operation *Default Bypass Time Delay Bypass any currently running time delay.
  • Page 48 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Parameters *Default System parameters Start Automatic Configuration Power distribution systems (see Fig. 2.2) Source 1 1 Phase, 2 Wire 1 Phase, 3 Wire (Split-Phase)
  • Page 49 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Parameters (continued) *Default Device Parameters In-phase Monitor...
  • Page 50 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Parameters (continued) *Default Device Parameters (continued) Time Delays (continued) Override S2 0…60 min S1 priority: How long the device is keeping Failure...
  • Page 51 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Parameters (continued) *Default Device Parameters (continued) Voltage &...
  • Page 52 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Parameters (continued) *Default Device Parameters (continued) Generator Exercisers Switch and generator functioning can be tested automatically and also periodically by using four independent exerciser events.
  • Page 53 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Parameters (continued) *Default Device Parameters (continued) Hight current alarm...
  • Page 54 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Measurements Switch Diagnostics Total operations I-O-II switches: Total number of transfers I-O, O-II, II-O and O-I.
  • Page 55 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Settings *Default Standard I/O Settings I 01 / I 02 / I 03...
  • Page 56 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Settings *Default Standard I/O Settings (continued) O 01 Function No Function Output disabled.
  • Page 57 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Settings *Default Standard I/O Settings (continued) Elevator pre-transfer...
  • Page 58 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Test *Default On-Load Test Settings Bypass Local Test Bypass if Generator fails* Stay on Generator Bypass Remote Test Bypass if Generator fails*...
  • Page 59 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 4.1.3 Esc key Alarm List Invalid Date Ethernet disconnected...
  • Page 60 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A...
  • Page 61 — 5. Electronic accessories Warning Hazardous voltage may be present within the panel when connecting electronic accesso- ries. Remove all sources of power to the ATS panel before connecting Ekip modules. Ekip Connect Sofware and Bluetooth and Ekip-modules mounted with auxiliary Programming -modules are suitable for power supply module are (see Chapters all ZTG(D/CT) 1600-3000 A, 208-480 Vac...
  • Page 62 — 5.1 Using Ekip Connect -software Ekip Connect is a free software for com- With its communication function, it allows munication and testing of ABB automatic you to: transfer switches. The software is com- patible with ZTG(D/CT) 1600-3000 A, • Monitor the state of the automatic 208-480 Vac automatic transfer switches.
  • Page 63 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 5.2 Using Ekip Programming -module The Ekip Programming -module is The Ekip Programming -module draws its...
  • Page 64 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A — 5.3 Auxiliary power supply module When connected to a 12-24 Vdc source, some operation functions of the main the auxiliary power supply module, type control unit, for example: Operation of...
  • Page 65 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 5.4 Using Ekip Signalling 2K-_ -module 5.4.1 Electrical characteristics of The Ekip Signalling 2K-_ is a signalling...
  • Page 66 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Settings (*Default) Description Modules (Optional modules) Ekip Signalling 2K-1 / -2 / -3 I 11/12, I 21/22, I 31/32 Function No Function*...
  • Page 67 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Settings (*Default) Description Modules (Optional modules) (continued) O 11/12, O 21/22, O 31/32...
  • Page 68 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Test Modules (Optional modules) Ekip Signalling 2K-1 / -2 / -3 Auto Test —...
  • Page 69 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.4.3 LED indications and inputs/ Green LED for signalling the physical outputs of Ekip Signalling 2K-_ -module...
  • Page 70 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A — 5.5 Using Ekip Com _ -modules 5.5.1 Ekip Com Modbus RTU -module Suitable Ekip Com_ -modules are: The Ekip Com Modbus RTU is a communi- •...
  • Page 71 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.1.1 LED indications 5.5.1.2 Termination resistor The following table illustrates the possi- On the Ekip Com Modbus RTU module it is...
  • Page 72 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A 5.5.1.3 Access from the display / Ekip Com Modbus RTU –module With modules connected and energized the presence of the modules on the mod- ule slot activates additional menus on the...
  • Page 73 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.2 Ekip Com Profibus DP -module It can be connected to a network RS-485 The Ekip Com Profibus DB is a communi- of Profibus communication protocol,...
  • Page 74 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A 5.5.2.1 LED indications The following table illustrates the possi- ble signals, and their meaning: Indication Description Power LED, green...
  • Page 75 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.2.3 Access from the display / Ekip Com Profibus DB -module With modules connected and energized, the presence of the modules on the mod-...
  • Page 76 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A 5.5.3 Ekip Com DeviceNet -module It can be connected to a CAN network The Ekip Com DeviceNet –module is a with a DeviceNet communication proto-...
  • Page 77 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.3.1 LED indications The following table illustrates the possible signals, and their meaning: Indication...
  • Page 78 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A 5.5.3.2 Termination resistor The modules provide the possibility to Notice The termination resistors must never be in- insert a 120 Ω...
  • Page 79 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.3.3 Access from the display / Ekip Com DeviceNet –module With modules connected and energized, the presence of the modules on the mod-...
  • Page 80 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A 5.5.4 Ekip Com Modbus TCP -module As an HTTP Server, connected to an Ether- Ekip Com Modbus TCP is an accessory net network it allows read-only access to module that can function as a communi-...
  • Page 81 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E The following table illustrates the ports used by the module: Port Service...
  • Page 82 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A 5.5.4.2 Access from the display / Ekip Com Modbus TCP –module With modules connected and energized, the presence of the modules on the mod- ule slot activates additional menus on...
  • Page 83 There are three IP Addresses of the client devices connected to the modules. MAC Address It is the address assigned by ABB, having a OUI equal to ac:d3:64 Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which uniquely identifies the manufacturer of an Ethernet device.
  • Page 84 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A 5.5.5 Ekip Com Profinet -module The Ekip Com Profinet is a communica- Notice The module can only be connected to net- tion accessory module, that integrates...
  • Page 85 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E The following table illustrates the ports used by the module: Ethertype Port...
  • Page 86 Version Software version MAC Address It is the address assigned by ABB and with an OUI (Organizationally Unique Identifier, formed of the first three bytes of a MAC address, and which uniquely identifies the manufacturer of an Ethernet device) equal to ac:d3:64.
  • Page 87 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.6 Ekip Com EtherNet/IP -module The Ekip Com EtherNet/IP is an accessory Notice Since this module allows the access to the...
  • Page 88 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A 5.5.6.1 LED indications The following table illustrates the possible signals, and their meaning: Indication Description Power LED, green...
  • Page 89 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 5.5.6.2 Access from the display / Ekip Com EtherNet/IP With modules connected and energized, the presence of the modules on the mod-...
  • Page 90 There are three IP Addresses of the client devices connected to the modules. MAC Address It is the address assigned by ABB, having a OUI equal to ac:d3:64 Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which uniquely identifies the manufacturer of an Ethernet device.
  • Page 91 — 6. Troubleshooting Warning Any troubleshooting should be conducted by trained and authorized personnel only. Appropriate personal protectiveequipment (PPE) shall be used when troubleshooting the ATS panel. Hazardous voltage may be present. Disconnect all power sources before performing work inside the ATS panel. Failure to do so may result in serious injury or death.
  • Page 92 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Message (continued) Fault Action S2 unbalance Phases of source 2 are not symmetric Check the power source S2 phase rotation Phase rotation of source 2 is different...
  • Page 93 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Message (continued) Fault Action Local bus...
  • Page 94 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A — 6.3 Information Touch Message Description Invalid Date Date not set Test on Load Test on load sequence active Test off Load...
  • Page 95 — 7. Technical data — 7.1 General technical data Automatic transfer switch, power circuit Value Rated operational voltage 200-480 Vac Rated frequency 50 / 60 Hz Rated impulse withstand voltage 12 / 8 kV Operating times See Table 7.3 Automatic transfer switch, control circuit Value Remark Voltage supply...
  • Page 96 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Automatic transfer switch, I/O contacts Cabling Rating / Remark Generator start/stop 2Cable ".08…1.5 mm²...
  • Page 97 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E AC15 AC12 AC13 Ue/[V]...
  • Page 98 See Fig. 7.4 See Fig. 7.4 for delayed/closed for delayed/closed transition transition J1: SOURCE 1 ON BUS ON BUS TO ABB (CLOSE S1) (OPEN S2) CONTROLLER FOR USE WITH LOAD SWITCH SHED OPTION CN/CEO ON BUS CLOSE S2...
  • Page 99 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E OPEN TRANSITION POWER PANEL COMPONENT DIAGRAM J5: ATS COMMAND OUT LOCATED ON TRU CONTROL...
  • Page 100 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A CLOSE TRANSITION POWER PANEL COMPONENT DIAGRAM T5: ATS COMMAND OUT LOCATED ON TRU CONTROL ASSEMBLY...
  • Page 101 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E AUTOMATIC TRANSFER SWITCH LIMIT SWITCH ACTUATION CHART ATS CONTACT LOCATON X = ACTUATED...
  • Page 102 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A — 7.3 Overall Dimensions ZTG series dimensions and weights, UL Type 1 Enclosure Dimensions in (mm) ATS Rating...
  • Page 103 Failure to do so may result in serious injury the information menu from the HMI. or death. Routine Inspection Maintenance Principle ABB recommends a routine (such as The Zenith ZTG(D/CT) T-series 1600- annual) inspection to, e.g. , check 3000, 208-480 Vac automatic transfer electrical termination temperatures, switches, powered by TruONE™, are...
  • Page 104 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A...
  • Page 105 Check to be sure that all covers and barriers are properly installed and fastened. If any damage is found or suspected, file a claim as soon as possible with the carrier, and notify the nearest ABB Zenith representative, or call 1-800-637-1738.
  • Page 106 This in- cludes damage to the enclosure, power panel, control panel and wiring harness. If any damage is found or suspected, file a claim as soon as possible with the carrier and notify the nearest ABB Zenith representative.
  • Page 107 Lifting, Mounting and Installation Warning Due to hazardous voltages and currents, ABB The safe operation of your switch at all recommends that an ABB Certified technician times is paramount to ABB. Please recog- or a qualified electrician perform the installa- tion &...
  • Page 108 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A Lifting Guidelines for Enclosed Auto- matic Transfer Switches 1. ABB Zenith automatic transfer switches 4. Refer to the dimensional drawing for are mounted onto a wooden pallet using the center of gravity (denoted as CG), bolts and nuts.
  • Page 109 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E Lifting Guidelines for Open Style Auto- matic Transfer Switch 1. ABB Zenith Open style ATS units are 5. While lifting the unit using lifting mounted onto a wooden pallet using re- chains, it is recommended to maintain quired brackets.
  • Page 110 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A — 9.4 Mounting the automatic transfer switch 9.4.1 Mounting hole dimensions [178] [178] .625...
  • Page 111 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E 9.4.2 Mounting hole dimensions (stand-alone ATS, no enclosure) ATS panel mounting holes —...
  • Page 112 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A 9.4.3 HMI Installation HMI mounted on front side of door Door Cable supplied with unit...
  • Page 113 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 9.5 Wire Connection Notice Lugs come pre-installed and torqued...
  • Page 114 — 9.6 Final Equipment Inspection Prior to energizing the transfer switch: Each ABB Zenith transfer switch is factory wired and tested. A complete information 1. Remove any debris incurred, with a package is furnished with each switch vacuum, due to shipment or installation.
  • Page 115 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 9.7 Initial Energizing Energizing the panel Before proceeding, refer to the informa-...
  • Page 116 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A...
  • Page 117 — 10. Accessories Warning Any troubleshooting should be conducted by trained and authorized personnel only. Appropriate personal protectiveequipment (PPE) shall be used when troubleshooting the ATS panel. Hazardous voltage may be present. Discon- nect all power sources before performing work inside the ATS panel. Failure to do so may result in serious injury or death.
  • Page 118 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A OXEA1 Ekip — Fig. 10.1 Mounting of the auxiliary power supply module OXEA1 and Ekip –modules —...
  • Page 119 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E — 10.2 HMI protective cover UL Type 3R HMI protective cover, type —...
  • Page 120 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A...
  • Page 121 — 11. Replacement Parts ZTG series replacement parts Category Application/Description Order code Open transition OXAHMI-L3 (ZTS 30-1200 A, 200-480 Vac) Delayed transition OXBHMI-L3 (ZTSD 30-1200 A, 200-480 Vac) ETHERNET - CAT 5e CABLE - 7FT OXCAT5E-7FT (PS-9862) ETHERNET - CAT 5e CABLE - 10FT OXCAT5E-10FT (PS-9863) Open transition and delayed transition Manual handle...
  • Page 122 Z E N I T H Z T G ( D/C T ) T- S E R I E S 1 6 0 0 - 3 0 0 0 A ZTG series replacement parts (continued) Category Application/Description Order code Ekip Signalling 2K-1-OX 2K-1-OX Ekip Signalling 2K-2-OX 2K-2-OX...
  • Page 123 O P E R AT I O N , M A I N T E N A N C E , A N D I N S TA L L AT I O N G U I D E...
  • Page 124 — Contact us ABB Zenith Controls, Inc. 305 Gregson Drive Cary, NC 27511 24-hour support: ABB Technical Services +1 (800) 637-1738 epis.pqservice@abb.com abb.com/lowvoltage © Copyright 2021 ABB. All rights reserved. Specifications subject to change without notice.

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